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Hybrid / Battery Control (service Specifications) (except Phv) Toyota Prius PHV pre-III

Engine Control Systems

SERVICE DATA

ItemSpecified Condition
Standard value (for brand-new cap)94 to 122 kPa (1.0 to 1.2 kgf/cm 2 , 13.6 to 17.7 psi)
Minimum standard value (for used cap)94 kPa (1.0 kgf/cm 2 , 13.6 psi)

RESERVE TANK CAP (FOR INVERTER)

ItemTester ConnectionSpecified Condition
No. 1 circuit breaker sensor1 (SIF-) - 2 (SIF+)0.65 to 1.0 kohms at 20 °C (68 °F)
IGCT relay Resistance3 - 510 kohms or higher (When battery voltage is not applied between terminals 1 and 2)
3 - 5Below 1 ohms (When battery voltage is applied between terminals 1 and 2)

RELAY

SMRB Resistance4 (SMRB) - 2 (GND)19.0 to 35.5 ohms (at -40 °C (-40 °F) to 80 °C (176 °F))
SMRG Resistance1 (SMRG) - 2 (GND)19.0 to 35.5 ohms (at -40 °C (-40 °F) to 80 °C (176 °F))
SMRP Resistance3 (SMRP) - 2 (GND)112 to 274 ohms (at -40 °C (-40 °F) to 80 °C (176 °F))
Precharge resistor28.5 to 31.5 ohms
Electric vehicle fuseBelow 1 ohms

HYBRID BATTERY JUNCTION BLOCK

Service plug gripBelow 1 ohms

SERVICE PLUG GRIP

TORQUE SPECIFICATIONS

Part TightenedN*mKgf*cmFt.*lbf
High voltage cable of front motor x Inverter with converter8.08271 in.*lbf
Inverter terminal cover x Inverter with converter8.08271 in.*lbf
No. 2 engine room wire x Fusible link block assembly8.38573 in.*lbf
Accelerator pedal rod assembly x Floor5.45548 in.*lbf
Heater water pipe sub-assembly x Body9.810087 in.*lbf
High voltage fuse x Inverter with converter4.04135 in.*lbf
Hybrid battery junction block assembly x Lower HV battery carry panel7.57666 in.*lbf
Electric vehicle battery plug assembly x No. 1 hybrid vehicle battery carrier bracket sub-assembly7.57666 in.*lbf
Battery cooling blower assembly x HV battery7.57666 in.*lbf
Battery smart unit x Lower HV battery carry panel7.57666 in.*lbf
Battery carrier bracket x Lower HV battery carrier panel7.57666 in.*lbf
Engine room main wire x Inverter with converter assembly121229
No. 2 engine wire x Inverter with converter assembly8.08271 in.*lbf
Frame wire x Inverter with converter assembly8.08271 in.*lbf
No. 1 inverter bracket x Inverter with converter assembly1414310
Motor cable bracket x Inverter with converter assembly8.08271 in.*lbf
Upper hybrid battery cover sub-assembly x HV battery assembly7.57666 in.*lbf
Frame wire x Hybrid battery junction block assembly9.09280 in.*lbf
Hybrid battery junction block assembly x HV battery7.57666 in.*lbf
Upper hybrid battery cover sub-assembly x HV battery7.57666 in.*lbf
No. 4 hybrid vehicle battery carrier bracket sub-assembly x HV battery7.57666 in.*lbf
HV battery assembly x Body1919414
Child restraint seat anchor bracket sub-assembly LH x Body2020014
Child restraint seat anchor bracket sub-assembly RH x Body2020014
No. 7 hybrid vehicle battery upper carrier bracket x Lower HV battery carry panel7.57666 in.*lbf
Inverter water pump assembly x Body6.16254 in.*lbf
Water pump bracket x Inverter water pump assembly7.07161 in.*lbf
Radiator assembly x Condenser with receiver assembly9.09280 in.*lbf
Frame wire x Body8.48674 in.*lbf
Frame wire x Battery terminal7.67767 in.*lbf
Front suspension member brace rear RH x BodyBolt A1451478107
Bolt B9394868
No. 1 front floor heat insulator x Body5.55649 in.*lbf
Inverter with converter assembly x Body121229

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