SERVICE DATA
| Condition | Rod Operation |
|---|---|
| Cold (below approx. 71 °C (160 °F)) --> Warmed up (approx. 80 °C (176 °F) or more) | Rod gradually extends as the temperature rises. |
EXHAUST HEAT RECIRCULATION SYSTEM
| Condition | Specified Condition |
|---|---|
| Approximately 20 °C (68 °F) | 2.32 to 2.59 kohms |
| Approximately 80 °C (176 °F) | 0.310 to 0.326 kohms |
TEMPERATURE SWITCH
| Condition | Specified Condition |
|---|---|
| Standard valve opening temperature | 80 to 84 °C (176 to 183 °F) |
| Standard valve lift | 10 to 14 mm (0.394 to 0.551 in.) at 95 °C (203 °F) |
THERMOSTAT
| Item | Condition | Specified Condition |
|---|---|---|
| Cooling fan motor | At 20 °C (68 °F) | 4.7 to 8.7 A at 12 V |
| No. 2 Cooling fan motor | At 20 °C (68 °F) | 4.7 to 8.7 A at 12 V |
COOLING FAN MOTOR
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 - 5 | Battery voltage is not applied between terminals 1 and 2 | 10 kohms or higher |
| 3 - 5 | Battery voltage is applied between terminals 1 and 2 | Below 1 ohms |
COOLING FAN RELAY
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 - 4 | Battery voltage is not applied between terminals 1 and 2 | Below 1 ohms |
| 3 - 4 | Battery voltage is applied between terminals 1 and 2 | 10 kohms or higher |
| 3 - 5 | Battery voltage is not applied between terminals 1 and 2 | 10 kohms or higher |
| 3 - 5 | Battery voltage is applied between terminals 1 and 2 | Below 1 ohms |
NO. 2 COOLING FAN RELAY
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 - 5 | Battery voltage is not applied between terminals 1 and 2 | 10 kohms or higher |
| 3 - 5 | Battery voltage is applied between terminals 1 and 2 | Below 1 ohms |
NO. 3 COOLING FAN RELAY
| Item | Tester Connection | Specified Condition |
|---|---|---|
| Radiator reservoir cap | For brand-new cap | 94 to 122 kPa (1.0 to 1.2 kgf/cm 2 , 13.5 to 17 psi) |
| For using cap | 79 kPa (0.8 kgf/cm 2 , 11.4 psi) |
RESERVE TANK CAP
TORQUE SPECIFICATIONS
| Part Tightened | N*m | Kgf*cm | Ft.*lbf |
|---|---|---|---|
| Cylinder block drain cock plug x Cylinder block | 13 | 130 | 9 |
COOLANT
| Part Tightened | N*m | Kgf*cm | Ft.*lbf |
|---|---|---|---|
| Engine water pump assembly x Chain cover for bolt A | 26 | 260 | 19 |
| Engine water pump assembly x Chain cover for bolt B and C | 21 | 214 | 15 |
WATER PUMP
| Part Tightened | N*m | Kgf*cm | Ft.*lbf |
|---|---|---|---|
| Engine coolant temperature sensor x heater pipe | 8.0 | 82 | 71 in.*lbf |
TEMPERATURE SWITCH
| Part Tightened | N*m | Kgf*cm | Ft.*lbf |
|---|---|---|---|
| Water inlet with thermostat sub-assembly x Chain cover | 54 | 550 | 40 |
THERMOSTAT
| Part Tightened | N*m | Kgf*cm | Ft.*lbf |
|---|---|---|---|
| Exhaust pipe gas control actuator case x exhaust pipe | 5.0 | 51 | 44 in.*lbf |
EXHAUST PIPE GAS CONTROL ACTUATOR
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Fan x Cooling fan motor | 6.3 | 64 | 56 in.*lbf | |
| No. 2 Fan x No. 2 Cooling fan motor | 6.3 | 64 | 56 in.*lbf | |
| Cooling fan motor x Fan shroud | 3.9 | 40 | 35 in.*lbf | |
| No. 2 Cooling fan motor x Fan shroud | 3.9 | 40 | 35 in.*lbf | |
COOLING FAN MOTOR
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Fan shroud x Radiator assembly | 7.0 | 71 | 62 in.*lbf | |
| No. 2 fan shroud x Radiator assembly | 7.0 | 71 | 62 in.*lbf | |
| Upper radiator support x Body | 13 | 133 | 10 | |
| Radiator support RH and LH x Upper radiator support | 19 | 194 | 14 | |
RADIATOR