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Engine Control System (1NZ-FXE) (Diagnostic Codes & Circuit Tests): Other Toyota Prius C I facelift

Testing & Diagnostics 18 illustrations ~24057 words

PROCEDURE

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P1605) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P1605 is output A DTC P1605 and other DTCs are output B HINT: If any DTCs other than P1605 are output, troubleshoot those DTCs first. B --> See step 3 A: Go to next step
  2. CHECK FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Check the following freeze frame data to see if the engine was cold or warm when the freeze frame data was recorded. CONFIRMATION ITEM Coolant Temp Initial Engine Coolant Temp Check the following freeze frame data to see if the vehicle was idling. CONFIRMATION ITEM Engine Speed Check the following freeze frame data to see purge VSV operation when the freeze frame data was recorded. CONFIRMATION ITEM EVAP (Purge) VSV EVAP Purge Flow Purge Density Learn Value EVAP Purge VSV Check the following freeze frame data to see engine idle operating conditions recorded. CONFIRMATION ITEM Throttle Position ISC Flow ISC Position Idle Spark Advn Ctrl #1 Idle Spark Advn Ctrl #2 Idle Spark Advn Ctrl #3 Idle Spark Advn Ctrl #4 ISC Feedback Value ISC Learning Value Electric Load Feedback Value Air Conditioner FB Val Low Revolution Control MAP EGR Step Position Check the following freeze frame data to see the engine load and electric load. CONFIRMATION ITEM Calculate Load Electric Fan Motor Use this information to perform a simulation test. Compare the "Normal Condition" in the Data List table (reference values) with the freeze frame data listed above and with the simulation test results to determine the problem cause. RESULT Result Proceed to The problem cause can be determined A The problem cause cannot be determined B B --> See step 4 A --> REPAIR OR REPLACE MALFUNCTIONING PARTS
  3. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  4. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651185-S15702456612014081900000)

MONITOR STRATEGY

Related DTCsP2102: Electronic throttle actuator control motor current (low current) P2103: Electronic throttle actuator control motor current (high current)
Required Sensors/Components (Main)Throttle actuator (throttle body with motor assembly)
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration2 seconds: P2102 25 times: P2103 (Case 1) 0.6 seconds: P2103 (Case 2)
MIL OperationImmediate
Sequence of OperationNone

TYPICAL ENABLING CONDITIONS

Monitor runs whenever the following DTCs are not storedNone

ALL

All of the following conditions are met
Command to electronic throttle actuatorOn
Electronic throttle actuator drive duty cycle80% or higher
Electronic throttle actuator power supply voltage8 V or higher
Motor current change during latest 0.016 secondsLess than 0.2 A

P2102

All of the following conditions are met
Command to electronic throttle actuatorOn
Either of the following conditions is met1 or 2
1. Electronic throttle actuator power supply voltage8 V or higher
2. Command to electronic throttle actuator powerOn

P2103

TYPICAL MALFUNCTION THRESHOLDS

Motor currentLess than 0.5 A

P2102

Motor driver IC high current limiter monitor inputFail

P2103 (CASE 1)

Motor driver IC high current inhibit signalOn

P2103 (CASE 2)

Scheme 56

Scheme 56: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on [A].
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine.
  8. With the vehicle stationary, fully depress the accelerator pedal and quickly release it [B].
  9. Check that 16 seconds or more have elapsed from the instant when the accelerator pedal is first depressed.
  10. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  11. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  12. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  13. Input the DTC: P2102 or P2103.
  14. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] and [C] again.
  15. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

FAIL-SAFE

When either of these DTCs or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 5.5° throttle angle by the return spring. The ECM stops the engine and the vehicle can be driver using solely the hybrid system. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

Scheme 57

Scheme 57: WIRING DIAGRAM
  1. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle body with motor assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S26427321362014081900000) . HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 5 OK: Go to next step
  2. CHECK HARNESS AND CONNECTOR (THROTTLE BODY WITH MOTOR ASSEMBLY - ECM) Disconnect the throttle body with motor assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C12-2 (M+) - C10-60 (M+) Always Below 1 ohms C12-1 (M-) - C10-30 (M-) Always Below 1 ohms C12-2 (M+) or C10-60 (M+) - Body ground Always 10 kohms or higher C12-1 (M-) or C10-30 (M-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for foreign objects between the throttle valve and the housing. OK No foreign objects between the throttle valve and housing. HINT: Perform "Inspection After Repair" after cleaning the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REMOVE FOREIGN OBJECT AND CLEAN THROTTLE BODY WITH MOTOR ASSEMBLY OK: Go to next step
  4. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (THROTTLE VALVE) Check if the throttle valve opens and closes smoothly. OK Throttle valve opens and closes smoothly. HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 6 OK --> See step 7
  5. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000)
  6. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000)
  7. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2109) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2109 is output A DTC P2109 and other DTCs are output B HINT: If any DTCs other than P2109 are output, troubleshoot those DTCs first. B --> See step 5 A: Go to next step
  2. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Using the Techstream, check "ISC Learning Value" in the freeze frame data. Refer to «FREEZE FRAME DATA [12/2013 - ]»(ref-651185-S24586942692014081900000) . HINT: Be sure to confirm "ISC Learning Value" in the freeze frame data as it is used when confirming whether the malfunction has been successfully repaired. NEXT: Go to next step
  3. REMOVE FOREIGN OBJECT (CLEAN THROTTLE BODY WITH MOTOR ASSEMBLY) Clean off any deposits from the inside of the throttle body with motor assembly. TEXT IN ILLUSTRATION *1 Bore *2 Valve *a Reference *b Throttle Body with Motor Assembly Cross-section Diagram *c When valve fully opened *d Deposits *e Do not directly apply cleaner Push open the throttle valve and wipe off any carbon from the valve and bore using a cloth soaked in non-residue solvent. NOTE: Make sure that the cloth or your fingers do not get caught in the valve. Make sure that foreign matter does not enter the throttle valve. Do not directly apply non-residue solvent to the throttle body with motor assembly or wash the throttle body with motor assembly. Cleaning solvent may leak into the motor from the shaft and cause problems such as rust or valve movement problems. If there is coating material on the edge of the valve, be careful not to remove it. Push the throttle valve open gently with your finger and check that the throttle valve moves smoothly. HINT: If the throttle valve does not open smoothly, replace the throttle body with motor assembly. NEXT: Go to next step
  4. READ VALUE USING TECHSTREAM (ISC LEARNING VALUE) Perform "Inspection After Repair" after cleaning the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . Connect the Techstream to the DLC3. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / ISC Learning Value. Read the value. OK The value is half of "ISC Learning Value" recorded in the freeze frame data or less. HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 6 OK --> END
  5. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  6. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000)
Related DTCsP2111: Throttle actuator stuck open P2112: Throttle actuator stuck closed
Required Sensors/Components (Main)Throttle actuator (throttle body with motor assembly)
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone

ALL

All of following conditions are met
System guard* judge conditionOn
Throttle actuator current2 A or higher
Duty cycle to close throttle80% or higher

P2111: THROTTLE ACTUATOR STUCK OPEN

All of the following conditions are met
System guard* judge conditionOn
Throttle actuator current2 A or higher
Duty cycle to open throttle80% or more
*: System guard is on when the following conditions are met
Throttle actuatorOn
Throttle actuator duty calculationExecuting
Throttle position sensor failNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failNot detected

P2112: THROTTLE ACTUATOR STUCK CLOSED

Throttle position sensor voltageNo change

P2111: THROTTLE ACTUATOR STUCK OPEN

Throttle position sensor voltageNo change

P2112: THROTTLE ACTUATOR STUCK CLOSED

Scheme 58

Scheme 58: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on [A].
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve).
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [B].
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2111 or P2112.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  13. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When either of these DTCs or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 5.5° throttle angle by the return spring. The ECM stops the engine and the vehicle can be driver using solely the hybrid system. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2111 or P2112 is output A DTC P2111 or P2112 and other DTCs are output B HINT: If any DTCs other than P2111 or P2112 are output, troubleshoot those DTCs first. B --> See step 8 A: Go to next step
  2. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle body with motor assembly. Also check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. HINT: Perform "Inspection After Repair" after cleaning the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 5 OK: Go to next step
  3. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Throttle / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Read the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output A Other than above B B --> See step 6 A: Go to next step
  4. REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - THROTTLE BODY WITH MOTOR ASSEMBLY) As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE [12/2013 - ]»(ref-651169-S28982231602014081900000) . NEXT --> END
  5. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY Replace the throttle body with motor assembly. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000) . HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  6. CHECK WHETHER DTC OUTPUT RECURS (DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P2111 or P2112 is output B B --> See step 7 A --> END
  7. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  8. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
Related DTCsP2118: Electronic throttle actuator power supply line range check (low voltage)
Required Sensors/Components (Main)Throttle actuator Throttle valve (throttle body with motor assembly) ETCS fuse
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.8 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone
Both of the following conditions are met
Command to electronic throttle actuator powerOn
Auxiliary battery voltage8 V or higher
Electronic throttle actuator power supply voltageLess than 4 V

COMPONENT OPERATING RANGE

Electronic throttle controlNormal

Scheme 59

Scheme 59: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on [A].
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine.
  8. Slowly depress the accelerator pedal, raise the engine speed to approximately 2500 RPM over approximately 5 seconds, and then idle the engine [B]. HINT: During charging control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, perform step [B] after charging control has completed.
  9. Check that 16 seconds or more have elapsed since the engine was started.
  10. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  11. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  12. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  13. Input the DTC: P2118.
  14. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] and [C] again.
  15. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 5.5° throttle angle by the return spring. The ECM stops the engine and the vehicle can be driver using solely the hybrid system. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

  1. READ VALUE USING TECHSTREAM (+BM VOLTAGE) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Throttle / +BM Voltage. Read the value displayed on the Techstream. RESULT Result Proceed to Less than 4 V A 11 to 16 V B B --> See step 4 A: Go to next step
  2. CHECK HARNESS AND CONNECTOR (ECM - AUXILIARY BATTERY, BODY GROUND) Disconnect the ECM connectors. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition C10-29 (+BM) - Body ground Ignition switch off 11 to 16 V Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C10-59 (ME01) - Body ground Always Below 1 ohms C10-16 (E1) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 3
  3. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  4. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651185-S15702456612014081900000)
Related DTCsP2119: Electronic throttle control system malfunction
Required Sensors/Components (Main)Throttle actuator (throttle body with motor assembly)
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration1 second: Closed 0.6 seconds: Open
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone
System guard* judge conditionOn
*: System guard is on when the following conditions are met
Throttle actuatorOn
Throttle actuator duty calculationExecuting
Throttle position sensor failNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failNot detected
Either of the following conditions is met1 or 2
1. Difference between commanded closed throttle position and current closed throttle position0.3 V or higher
2. Difference between commanded open throttle position and current open throttle position0.3 V or higher

Scheme 60

Scheme 60: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on [A].
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine.
  8. Idle the engine for 20 seconds.
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [B].
  10. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P2119.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, fully depress and release the accelerator pedal 3 times, and then check the DTC judgment result [C].
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 5.5° throttle angle by the return spring. The ECM stops the engine and the vehicle can be driver using solely the hybrid system. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2119 is output A DTC P2119 and other DTCs are output B HINT: If any DTCs other than P2119 are output, troubleshoot those DTCs first. B --> See step 9 A: Go to next step
  2. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (READY) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Throttle / Throttle Position No. 1 and Throttle Position Command. Read the values displayed on the Techstream while fully depressing and releasing the accelerator pedal quickly. RESULT Result Proceed to Throttle Position No. 1 does not change A Throttle Position No. 1 changes even a little B HINT: When a DTC is output, the system changes to fail-safe mode. Therefore, only use the data up until the time the DTC is stored for confirmation. B --> See step 4 A: Go to next step
  3. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle body with motor assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S26427321362014081900000) . NG --> See step 7 OK: Go to next step
  4. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle body with motor assembly. Also, check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. HINT: Perform "Inspection After Repair" after cleaning the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 7 OK: Go to next step
  5. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Throttle / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Read the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output A Other than above B B --> See step 8 A: Go to next step
  6. REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - THROTTLE BODY WITH MOTOR ASSEMBLY) As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE [12/2013 - ]»(ref-651169-S28982231602014081900000) . NEXT --> END
  7. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY Replace the throttle body with motor assembly. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000) . HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  8. CHECK WHETHER DTC OUTPUT RECURS (DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P2119 is output B B --> See step 10 A --> END
  9. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  10. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
Related DTCsP2195: Air fuel ratio sensor (sensor 1) signal stuck lean P2196: Air fuel ratio sensor (sensor 1) signal stuck rich
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Heated oxygen sensor
Frequency of OperationContinuous: Sensor voltage detection monitor Once per driving cycle: Sensor current detection monitor
Duration5 seconds: Sensor voltage detection monitor 3 seconds: Sensor current detection monitor
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedP0016 (VVT system - misalignment) P0031, P0032, P101D (Air fuel ratio sensor heater) P0102, P0103 (Mass air flow meter) P0107, P0108 (Manifold absolute pressure) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0128 (Thermostat) P0171, P0172 (Fuel system) P0301, P0302, P0303, P0304 (Misfire) P0335 (Crankshaft position sensor) P0401 (EGR system (closed)) P0451, P0452, P0453 (EVAP system) P0505 (Idle speed control) P219A, P219C, P219D, P219E, P219F (Air fuel ratio Imbalance)

ALL

Time after engine start30 seconds or more
Air fuel ratio sensor statusActivated
Fuel system statusClosed loop

SENSOR VOLTAGE DETECTION MONITOR

Auxiliary battery voltage11 V or higher
Engine coolant temperature75°C (167°F) or higher
Atmospheric pressure76 kPa(abs) [570 mmHg(abs)] or higher
Air fuel ratio sensor statusActivated
Continuous time of fuel-cut3 seconds or more, and less than 10 seconds

SENSOR CURRENT DETECTION MONITOR

Heated oxygen sensor voltage0.21 V or higher
Air fuel ratio sensor voltageHigher than 3.8 V

P2195: SENSOR VOLTAGE DETECTION MONITOR (LEAN SIDE MALFUNCTION)

Heated oxygen sensor voltageLess than 0.69 V
Air fuel ratio sensor voltageLess than 2.8 V

P2196: SENSOR VOLTAGE DETECTION MONITOR (RICH SIDE MALFUNCTION)

Air fuel ratio sensor current2.2 mA or higher

P2195: SENSOR CURRENT DETECTION MONITOR (HIGH SIDE MALFUNCTION)

Air fuel ratio sensor currentLess than 0.7 mA

P2196: SENSOR CURRENT DETECTION MONITOR (LOW SIDE MALFUNCTION)

MONITOR RESULT

Refer to detailed information in Checking Monitor Status. Refer to CHECKING MONITOR STATUS [12/2013 - ] .

Monitor IDTest IDScalingUnitDescription
$01$91Multiply by 0.004MAA/F sensor current

P2195, P2196: O2 SENSOR / RANGE B1S1

Scheme 61

Scheme 61: CONFIRMATION DRIVING PATTERN

Scheme 62

Scheme 62
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG).
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON (IG) and turn the Techstream on.
  7. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  8. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [A].
  9. On the Techstream, enter the following menus to check the fuel-cut status: Powertrain / Engine and ECT / Data List / Primary / Idle Fuel Cut.
  10. Drive the vehicle at a speed between 75 and 120 km/h (47 and 75 mph) for at least 10 minutes [B]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  11. With the shift lever in B position [C], accelerate the vehicle to 75 km/h (47 mph) or more by depressing the accelerator pedal for at least 10 seconds [D]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  12. Soon after performing step [D] above, release the accelerator pedal for at least 4 seconds without depressing the brake pedal in order to execute fuel-cut control [E]. HINT: While "Idle Fuel Cut" on the Data List is ON, fuel-cut control is being executed.
  13. Allow the vehicle to decelerate until the vehicle speed decreases to less than 10 km/h (6 mph).
  14. Repeat steps [C] through [E] above at least 3 times in one driving cycle.
  15. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [F].
  16. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  17. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  18. Input the DTC: P2195 or P2196.
  19. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [F] again.
  20. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2195 or P2196 is output A DTC P2195 or P2196 and P0136, P0137 or P0138 are output A DTC P2195 or P2196 and other DTCs are output B HINT: If any DTCs relating to the air fuel ratio sensor (DTCs for the air fuel ratio sensor heater or air fuel ratio sensor admittance) are output, troubleshoot those DTCs first. B --> See step 19 A: Go to next step
  2. CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST Has the vehicle run out of fuel in the past? NO --> See step 4 YES: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195 or P2196 is output) B B --> See step 4 A --> DTC CAUSED BY RUNNING OUT OF FUEL
  4. READ VALUE USING TECHSTREAM (TEST VALUE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Current. Check that the status of O2 Sensor is Complete. If the status is still Incomplete, drive the vehicle according to the driving pattern again. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Details / RANGE B1S1. Check the test value of the air fuel ratio sensor output current during fuel-cut. RESULT Result Proceed to Within normal range (0.7 mA or higher, and lower than 2.2 mA) A Outside normal range (lower than 0.7 mA, or 2.2 mA or higher) B B --> See step 16 A: Go to next step
  5. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME FOR A/F SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. Warm up the engine and run the engine at an engine speed of 2500 RPM for 90 seconds. HINT: During charging control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, warm up the engine after charging control has completed. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor / Gas AF Control / AFS Voltage B1S1 and O2S B1S2. Perform the Control the Injection Volume for A/F Sensor operation with the engine idling. Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2) displayed on the Techstream. HINT: The Control the Injection Volume for A/F Sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 12.5%. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Techstream Display (Sensor) Injection Volume Status Voltage AFS Voltage B1S1 (Air fuel ratio) 12.5% Rich Below 3.1 V -12.5% Lean Higher than 3.4 V O2S B1S2 (Heated oxygen) 12.5% Rich Higher than 0.55 V -12.5% Lean Below 0.4 V RESULT Status of AFS Voltage B1S1 Status of O2S B1S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Proceed to Lean Lean Actual air fuel ratio lean A Rich Rich Actual air fuel ratio rich A Lean Lean/Rich Air fuel ratio sensor malfunction B Rich Lean/Rich Air fuel ratio sensor malfunction B Lean/Rich Lean/Rich Normal B Lean: During the Control the Injection Volume for A/F Sensor Active Test, the air fuel ratio sensor output voltage (AFS Voltage B1S1) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S B1S2) is consistently below 0.4 V. Rich: During the Control the Injection Volume for A/F Sensor Active Test, the AFS Voltage B1S1 is consistently below 3.1 V, and the O2S B1S2 is consistently higher than 0.55 V. Lean/Rich: During the Control the Injection Volume for A/F Sensor Active Test, the output voltage of the air fuel ratio sensor and heated oxygen sensor alternates correctly. HINT: Refer to "Data List / Active Test" [AFS Voltage B1S1 and O2S B1S2]. Refer to «DATA LIST / ACTIVE TEST [12/2013 - ]»(ref-651185-S09213809152014081900000) . B --> See step 16 A: Go to next step
  6. CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION [12/2013 - ]»(ref-651314-S32465344302014081900000) . OK No leaks in the intake system. HINT: Perform "Inspection After Repair" after repairing or replacing the intake system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  7. CHECK FOR EXHAUST GAS LEAK Check for exhaust gas leaks. OK No gas leaks. HINT: Perform "Inspection After Repair" after repairing or replacing the exhaust system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE EXHAUST SYSTEM OK: Go to next step
  8. CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION [12/2013 - ] - Step 2»(ref-651308-S11269475172014081900000) . NG --> See step 18 OK: Go to next step
  9. INSPECT FUEL INJECTOR ASSEMBLY Inspect the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor). Refer to «INSPECTION [12/2013 - ]»(ref-651313-S24879514572014081900000) . HINT: Perform "Inspection After Repair" after replacing the fuel injector assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 20 OK: Go to next step
  10. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S34952297002014081900000) . HINT: Perform "Inspection After Repair" after replacing the air fuel ratio sensor. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  11. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment result. RESULT Result Proceed to ABNORMAL (DTC P2195 or P2196 is output) A NORMAL (DTC is not output) B B --> END A: Go to next step
  12. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher. HINT: The A/C switch and all accessory switches should be off. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Primary / Throttle Idle Position and MAP. Confirm that the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test. HINT: Do not leave the EGR valve open for 10 seconds or more during Active Test. Be sure to return the EGR valve to step 0 when Active Test is completed. Do not open the EGR valve 30 steps or more during the Active Test. OK MAP and idling condition change in response to EGR step position when Throttle Idle Position is ON in Data List. Standard - EGR Step Position (Active Test) 0 Steps 0 to 30 Steps Idling condition (Throttle Idle Position: ON) Steady idling Idling changes from steady to rough idling or engine stalls MAP (Data List) MAP value is 20 to 40 kPa(abs) [150 to 300 mmHg(abs)] (EGR valve is fully closed) MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed HINT: During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve. RESULT Result Proceed to NG A OK B B --> See step 14 A: Go to next step
  13. INSPECT EGR VALVE ASSEMBLY Remove the EGR valve assembly. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S30226784052014081900000) . Check if the EGR valve is stuck open. OK EGR valve is tightly closed. HINT: Perform "Inspection After Repair" after replacing the EGR valve assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 23 OK: Go to next step
  14. REPLACE ECM Replace the ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000) . NEXT: Go to next step
  15. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment result. RESULT Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
  16. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S34952297002014081900000) . HINT: Perform "Inspection After Repair" after replacing the air fuel ratio sensor. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  17. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195 or P2196 is output) B B --> See step 21 A --> END
  18. CHECK FUEL LINE Check the fuel lines for leaks or blockage. HINT: Perform "Inspection After Repair" after replacing the fuel pump with filter assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE FUEL LINE OK --> See step 22
  19. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  20. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651313-S04792372572014081900000)
  21. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  22. REPLACE FUEL PUMP WITH FILTER ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651313-S39779007272014081900000)
  23. REPLACE EGR VALVE ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S30226784052014081900000)
Related DTCsP219A: Air fuel ratio cylinder imbalance monitor P219C: Air fuel ratio cylinder imbalance monitor (cylinder 1) P219D: Air fuel ratio cylinder imbalance monitor (cylinder 2) P219E: Air fuel ratio cylinder imbalance monitor (cylinder 3) P219F: Air fuel ratio cylinder imbalance monitor (cylinder 4)
Required Sensors/Components (Main)Air fuel ratio sensor, Crankshaft position sensor
Required Sensors/Components (Related)Mass air flow meter sub-assembly, Engine coolant temperature sensor
Frequency of OperationOnce per driving cycle
Duration10 to 15 seconds
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs are not presentP0010 (Camshaft timing oil control valve assembly) P0011 (VVT system - advance) P0012 (VVT system - retard) P0016 (VVT system - misalignment) P0031, P0032, P101D (Air fuel ratio sensor heater) P0102, P0103 (Mass air flow meter) P0107, P0108 (Manifold absolute pressure) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0335 (Crankshaft position sensor) P0340 (Camshaft position sensor) P0351, P0352, P0353, P0354 (Igniter) P0401 (EGR system)

P219A

Monitor runs whenever following DTCs are not presentNone

OTHER

Air fuel ratio sensor statusActivated
Engine speed2400 RPM or more, and less than 3000 RPM
Engine coolant temperature75°C (167°F) or higher
Atmospheric pressure76 kPa(abs) [570 mmHg(abs)] or higher
Fuel system statusClosed loop
Mass air flow15 g/sec or more, and less than 29 g/sec

AIR FUEL RATIO SENSOR MONITORING METHOD

Engine speed2000 RPM or more, and less than 2400 RPM
Engine Load40% or more, and less than 60%
Engine coolant temperature75°C (167°F) or higher
Air fuel ratio sensor statusActivated
Fuel system statusClosed loop
Auxiliary battery voltage11 V or higher

CRANK POSITION SENSOR MONITORING METHOD (FIRST JUDGMENT)

Vehicle speedLess than 1.865 mph (3 km/h)
Engine speed1050 RPM or more, and less than 1350 RPM
Engine coolant temperature75°C (167°F) or higher
Air fuel ratio sensor statusActivated
Fuel system statusClosed loop
Auxiliary battery voltage11 V or higher

CRANK POSITION SENSOR MONITORING METHOD (SECOND JUDGMENT)

Air fuel ratio sensor monitoring method criteria0.066 or more

P219A: AIR FUEL RATIO SENSOR MONITORING METHOD (BANK 1)

Crank position sensor monitoring method criteria (first judgment)1.5 or more

CRANK POSITION SENSOR MONITORING METHOD (FIRST JUDGMENT)

Crank position sensor monitoring method criteria (second judgment)1 or more

CRANK POSITION SENSOR MONITORING METHOD (SECOND JUDGMENT)

HINT

If the first judgment while driving shows that the value of Engine Speed Fluctuation Average is between 0.5 and 1.5, then second judgment will be performed when the vehicle is stopped and the engine is idling.

Refer to detailed information in Checking Monitor Status. Refer to CHECKING MONITOR STATUS [12/2013 - ] .

Monitor IDTest IDScalingUnitDescription
$81$81Multiply by 0.00003No dimensionMonitoring method using air fuel ratio sensor

P219A: FUEL SYSTEM / A/F SENSOR DETERMINATION B1

Monitor IDTest IDScalingUnitDescription
$81$85Multiply by 0.001No dimensionMonitoring method using crank angle sensor

P219C: FUEL SYSTEM / ENGINE SPEED FLUCTUATION AVERAGE #1

Monitor IDTest IDScalingUnitDescription
$82$86Multiply by 0.001No dimensionMonitoring method using crank angle sensor

P219D: FUEL SYSTEM / ENGINE SPEED FLUCTUATION AVERAGE #2

Monitor IDTest IDScalingUnitDescription
$81$87Multiply by 0.001No dimensionMonitoring method using crank angle sensor

P219E: FUEL SYSTEM / ENGINE SPEED FLUCTUATION AVERAGE #3

Monitor IDTest IDScalingUnitDescription
$82$88Multiply by 0.001No dimensionMonitoring method using crank angle sensor

P219F: FUEL SYSTEM / ENGINE SPEED FLUCTUATION AVERAGE #4

Scheme 63

Scheme 63: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  4. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [A].
  5. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). WARNING: Use the Techstream to clear the DTCs. (Do not disconnect the cable from negative (-) auxiliary battery terminal to clear the DTCs.)
  6. Drive the vehicle at 40 km/h (25 mph).
  7. Gradually accelerate the vehicle from 40 km/h (25 mph) to 80 km/h (50 mph) taking approximately 10 to 20 seconds [B]. HINT: Refer to mass air flow and engine speed in Typical Enabling Conditions, and then accelerate the vehicle to 80 km/h (50 mph).
  8. Drive the vehicle at 80 km/h (50 mph) or higher for 1 minute or more [C]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Electrical load can be applied while the vehicle is driven.
  9. Idle the engine for 1 minute or more [D]. HINT: With the shift lever in D.
  10. Repeat steps [B] and [D] above at least 3 times [E].
  11. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [F].
  12. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  13. Drive the vehicle at 80 km/h (50 mph).
  14. Gradually accelerate the vehicle from 80 km/h (50 mph) to 100 km/h (62 mph) taking approximately 5 to 15 seconds [G]. HINT: Refer to mass air flow and engine speed in Typical Enabling Conditions, and then accelerate the vehicle to 100 km/h (62 mph).
  15. Drive the vehicle at 100 km/h (62 mph) or higher for 1 minute or more [H]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Electrical load can be applied while the vehicle is driven.
  16. Idle the engine for 1 minute or more [I]. HINT: With the shift lever in D.
  17. Repeat steps [G] and [I] above at least 2 times [J].
  18. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [K].
  19. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  20. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  21. Input the DTC: P219A, P219C, P219D, P219E or P219F.
  22. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform the following procedure.
  23. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK ANY OTHER DTCS OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P219A, P219C, P219D, P219E and/or P219F is output A DTC P219A, P219C, P219D, P219E and/or P219F and other DTCs are output B HINT: If any DTCs other than P219A, P219C, P219D, P219E and/or P219F are output, troubleshoot those DTCs first. B --> See step 14 A: Go to next step
  2. READ VALUE USING TECHSTREAM (FREEZE FRAME DATA) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA [12/2013 - ]»(ref-651185-S24586942692014081900000) . Freeze Frame Data Items for DTC P219A, P219C, P219D, P219E and/or P219F: Vehicle Speed Engine Speed Calculate Load Short FT #1 Long FT #1 Cylinder #1 Misfire Count to Cylinder #4 Misfire Count HINT: When the sum of Short FT and Long FT is positive, the engine is running lean, and when the sum is negative, the engine is running rich. Air Fuel Ratio Sensor Monitoring Method (P219A) Crank Position Sensor Monitoring Method (P219C, P219D, P219E and P219F) Note DTCs are output DTC is output (Only one DTC relating to a single cylinder is output) Malfunctioning of cylinders detected by Crank Position Sensor Monitoring Method is primarily suspected DTCs are output DTCs are output (Multiple DTCs relating to multiple cylinders are output) Malfunctioning of cylinders except ones detected by Crank Position Sensor Monitoring Method is primarily suspected.*1 DTCs are not output DTCs are output Malfunctioning of cylinders detected by Crank Position Sensor Monitoring Method is primarily suspected. DTCs are output DTCs are not output Malfunctioning of the bank detected by Air Fuel Ratio Sensor Monitoring Method is primarily suspected *1: When any air-fuel ratio imbalance is detected, the ECM will perform air-fuel ratio feedback control to make the air-fuel ratio close to the stoichiometric level. This may result in an air-fuel ratio imbalance of normal cylinders and DTCs may be stored. NEXT: Go to next step
  3. READ DTC OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. HINT: If any misfire count ("Cylinder #1 Misfire Count" to "Cylinder #4 Misfire Count) increases while idling or driving the vehicle, proceed to step 6. Perform inspections while focusing on the cylinder whose misfire count has increased. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to P219A is output A DTC P219A and P219C, P219D, P219E or P219F is output B DTC P219C, P219D, P219E and/or P219F is output B --> See step 6 A: Go to next step
  4. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Warm up the engine. HINT: The A/C switch and all accessory switches should be off. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume / Data List / Cylinder #1 to #4 Misfire Count. HINT: When the "Control the Injection Volume" Active Test is selected (injection volume is 0%), if a misfire count increases, proceed to step 6 (Check Intake System). Perform the Control the Injection Volume operation with the engine idling. Check the misfire counts ("Cylinder #1 Misfire Count" to "Cylinder #4 Misfire Count") while decreasing the injection volume in 5% increments. NOTE: Do not decrease the injection volume by more than 20%. Result The cylinder whose misfire count has not increased can be assumed to be running rich. Therefore, perform inspections while focusing on that cylinder. NEXT: Go to next step
  5. CHECK FOR EXHAUST GAS LEAK Check for exhaust gas leaks. OK No exhaust gas leaks. HINT: Perform "Inspection After Repair" after repairing or replacing the exhaust system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE EXHAUST SYSTEM OK: Go to next step
  6. CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION [12/2013 - ]»(ref-651314-S32465344302014081900000) . OK No leaks in intake system. HINT: Perform "Inspection After Repair" after repairing or replacing the intake system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  7. INSPECT SPARK PLUG Inspect the spark plug of the imbalanced cylinder. Refer to «ON-VEHICLE INSPECTION [12/2013 - ] - Step 3»(ref-651300-S38728236262014081900000) . HINT: Perform "Inspection After Repair" after replacing the spark plug. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 15 OK: Go to next step
  8. CHECK FOR SPARK (SPARK TEST) Perform a spark test. Refer to «ON-VEHICLE INSPECTION [12/2013 - ] - Step 1»(ref-651300-S38728236262014081900000) . HINT: If the result of the spark test is normal, proceed to the next step. Perform "Inspection After Repair" after repairing or replacing the ignition system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  9. CHECK CYLINDER COMPRESSION PRESSURE Measure the cylinder compression pressure of the misfiring cylinder. Refer to «ON-VEHICLE INSPECTION [12/2013 - ] - Step 8»(ref-651297-S21099102872014081900000) . HINT: Perform "Inspection After Repair" after repairing or replacing the engine assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION OK: Go to next step
  10. CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY) See step 1 NG --> See step 16 OK: Go to next step
  11. CHECK FUEL INJECTOR ASSEMBLY OF IMBALANCE CYLINDER Check the fuel injector injection [whether fuel volume is high or low, and whether injection pattern is poor]. Refer to «INSPECTION [12/2013 - ]»(ref-651313-S24879514572014081900000) . HINT: Perform "Inspection After Repair" after replacing the fuel injector assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 17 OK: Go to next step
  12. CHECK FOR CAUSE OF FAILURE If the diagnosis procedure has been performed and the malfunctioning part cannot be determined, perform the following inspection. Check for deposits on the intake valves. HINT: The DTC may have been stored due to deposits that have accumulated in the intake valve. Therefore, remove the cylinder head and inspect the intake valves. Check for deposits in the EGR delivery chamber. HINT: The DTC may have been stored due to deposits that have accumulated in the EGR delivery chamber. Therefore, remove and inspect the EGR delivery chamber. NEXT: Go to next step
  13. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Check for DTCs. Result DTC is not output. NEXT --> END
  14. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  15. REPLACE SPARK PLUG. Refer to «REMOVAL [12/2013 - ] - Step 2»(ref-651312-S05623551842014081900000)
  16. GO TO FUEL INJECTOR CIRCUIT. Refer to «Fuel Injector Circuit [12/2013 - ]»(ref-651307-S02760184982014081900000)
  17. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651313-S04792372572014081900000)
Related DTCsP2237: Air fuel ratio sensor open circuit between A1A+ and A1A- P2238: Air fuel ratio sensor short circuit between A1A+ and A1A- P2238: Air fuel ratio sensor short circuit between A1A+ and GND P2238: Air fuel ratio sensor low admittance P2239: Air fuel ratio sensor short circuit between A1A+ and +B P2252: Air fuel ratio sensor short circuit between A1A- and GND P2253: Air fuel ratio sensor short circuit between A1A- and +B
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Engine coolant temperature sensor Crank position sensor
Frequency of OperationContinuous
Duration10 seconds: P2237 10 seconds: P2238 (air fuel ratio sensor low admittance) 5 seconds: Others
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedP0016 (VVT system - misalignment) P0031, P0032, P101D (Air fuel ratio sensor heater) P0102, P0103 (Mass air flow meter) P0107, P0108 (Manifold absolute pressure) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0128 (Thermostat) P0171, P0172 (Fuel system) P0301, P0302, P0303, P0304 (Misfire) P0335 (Crankshaft position sensor) P0401 (EGR system (closed)) P0451, P0452, P0453 (EVAP system) P0505 (Idle speed control) P219A, P219C, P219D, P219E, P219F (Air fuel ratio imbalance)

P2237 AND P2238

Monitor runs whenever the following DTCs are not storedNone

P2239, P2252 AND P2253

Estimated sensor temperature450 to 550°C (842 to 1022°F)
EngineRunning
Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2237: AIR FUEL RATIO SENSOR OPEN CIRCUIT BETWEEN A1A+ AND A1A

Estimated sensor temperature700 to 800°C (1292 to 1472°F)
Engine coolant temperature5°C (41°F) or higher
Fuel cutNot executed

P2238: AIR FUEL RATIO SENSOR LOW IMPEDANCE

Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2238: AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND GND

Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2238: AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND A1A

Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2239: AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND +B

Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2252: AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND GND

Auxiliary battery voltage11 V or higher
Ignition switchON (IG)
Time after ignition switch is turned from off to ON (IG)5 seconds or more

P2253: AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND +B

Air fuel ratio sensor admittanceLess than 0.002 1/ohms

P2237: (AIR FUEL RATIO SENSOR OPEN CIRCUIT BETWEEN A1A+ AND A1A-)

Air fuel ratio sensor admittanceLess than 0.0074 1/ohms

P2238: (AIR FUEL RATIO SENSOR LOW ADMITTANCE)

A1A+ terminal voltage0.5 V or less

P2238: (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND GND)

Difference between A1A+ terminal and A1A- terminal voltage0.1 V or less

P2238: (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND A1A-)

A1A+ terminal voltageHigher than 4.5 V

P2239: (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND +B)

A1A- terminal voltage0.5 V or less

P2252: (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND GND)

A1A- terminal voltageHigher than 4.5 V

P2253: (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND +B)

CONFIRMATION DRIVING PATTERN

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on.
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine and wait 5 minutes.
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2237, P2238, P2239, P2252 or P2253.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, idle the engine for 5 minutes and check the DTC judgment result again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) Disconnect the air fuel ratio sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C17-1 (HA1A) - C10-23 (HA1A) Always Below 1 ohms C17-3 (A1A+) - C10-133 (A1A+) Always Below 1 ohms C17-4 (A1A-) - C10-134 (A1A-) Always Below 1 ohms C17-1 (HA1A) or C10-23 (HA1A) - Body ground Always 10 kohms or higher C17-3 (A1A+) or C10-133 (A1A+) - Body ground Always 10 kohms or higher C17-4 (A1A-) or C10-134 (A1A-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  2. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S34952297002014081900000) . HINT: Perform "Inspection After Repair" after replacing the air fuel ratio sensor. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NEXT: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P2237, P2238, P2239, P2252 OR P2253) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2237, P2238, P2239, P2252 or P2253. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2237, P2238, P2239, P2252 or P2253 is output) B B --> See step 4 A --> END
  4. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
Required Sensors/Components (Main)Purge VSV Canister pump module
Required Sensors/Components (Related)
Frequency of OperationOnce per driving cycle
DurationWithin 7 minutes (varies with amount of fuel in tank)
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone
Atmospheric pressure70 kPa(abs) [525 mmHg(abs)] or higher, and less than 110 kPa(abs) [825 mmHg(abs)]
Auxiliary battery voltage10.5 V or higher
Vehicle speedLess than 4 km/h (2.5 mph)
Ignition switchOff
Time after key-off5, 7 or 9.5 hours
Canister pressure sensor malfunction (P0452, P0453)Not detected
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of following conditions met before key-offConditions 1 and 2
1. Duration that vehicle is driven5 minutes or more
2. EVAP purge operationPerformed
Engine coolant temperature4.4°C (40°F) or higher, and less than 35°C (95°F)
Intake air temperature4.4°C (40°F) or higher, and less than 35°C (95°F)
EVAP pressure change after EVAP canister vent valve onLess than 0.3 kPa(gauge) [2.25 mmHg(gauge)]

Refer to EVAP system. Refer to MONITOR RESULT .

Note. The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature below 35°C (95°F).

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on.
  6. Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
  7. After the Evaporative System Check is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  8. Input the DTC: P2420.
  9. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  10. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Related DTCP2610: ECM internal engine off timer performance
Required Sensors/Components (Main)ECM
Required Sensors/Components (Related)
Frequency of OperationOnce per driving cycle
Duration2 times: Case 1, 2 and 3 -: Case 4 and 5
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone

ALL

All of the following conditions are met
Auxiliary battery voltage8 V or higher
Ignition switchOff
CPU clock elapsed time1.96608 seconds or more

CASE 1, 2 AND 3

All of the following conditions are met
Internal engine off timer (elapsed time from engine stop)10 minutes or more, and less than 30 minutes
Auxiliary battery voltage8 V or higher
Ignition switchON (IG)
StarterOff

CASE 4

All of the following conditions are met
Internal engine off timer (elapsed time from engine stop)40 minutes or more
Auxiliary battery voltage8 V or higher
Ignition switchON (IG)
StarterOff

CASE 5

Both of the following conditions are met
CPU clock elapsed time1.96608 seconds or more, and less than 8.323072 seconds
Internal engine off timer9.375 seconds or more

CASE 1

Both of the following conditions are met
CPU clock elapsed time8.323072 to 10.420224 seconds
Internal engine off timer18.75 seconds or more

CASE 2

Both of the following conditions are met
CPU clock elapsed timeMore than 10.420224 seconds
Internal engine off timerLess than 9.375 seconds

CASE 3

ECM started by internal engine off timer last tripYes

CASE 4

ECM started by internal engine off timer last tripNo

CASE 5

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on.
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine and warm it up.
  8. Turn the ignition switch off and wait for at least 15 seconds.
  9. Turn the ignition switch to ON (IG) and turn the Techstream on.
  10. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  11. Start the engine and warm it up.
  12. Turn the ignition switch off and leave the vehicle for 60 minute or more.
  13. Turn the ignition switch to ON (IG) and turn the Techstream on.
  14. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  15. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  16. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  17. Input the DTC: P2610.
  18. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  19. If the test result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. REPLACE ECM Replace the ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000) . NEXT: Go to next step
  2. CHECK WHETHER DTC OUTPUT RECURS (DTC P2610) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. If no pending DTC is output, the repair has been successfully completed. NEXT --> END
Related DTCsP261B: Engine water pump circuit performance P261C: Engine water pump circuit range check (low voltage) P261D: Engine water pump circuit range check (high voltage)
Required Sensors/Components (Main)Engine water pump assembly
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration15 seconds: Engine water pump circuit performance 3 seconds: Engine water pump circuit range check (low voltage, high voltage)
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone
All of the following conditions are met
Auxiliary battery voltage8 V or higher
Ignition switchON (IG)
Time after ignition switch off to ON (IG)More than 0.5 seconds

ALL

All of the following conditions are met
Output duty cycle30% or more
Monitor synchronism monitor statusEnable
Engine coolant temperature10°C (14 °F) or higher
Engine coolant temperature sensor circuit fail (P0115, P0117, P0118)Not detected
Engine water pump circuit low voltage fail (P261C)Not detected
Engine water pump circuit high voltage fail (P261D)Not detected

P261B

Both of the following conditions are met
Output duty cycle30 to 85%
Engine water pump circuit performance fail (P261B)Not detected

P261C AND P261D

Motor speedLess than 900 RPM

P261B

Both of the following conditions are met
Engine water pump output terminal voltage levelLow
Engine water pump output signalNo signal

P261C

Both of the following conditions are met
Engine water pump output terminal voltage levelHigh
Engine water pump output signalNo signal

P261D

Motor speed900 RPM or more

P261B

Engine water pump output signalSignal input

P261C AND P261D

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on.
  6. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) .
  7. Start the engine and warm it up (until the engine coolant temperature is 75°C (167°F) or higher).
  8. Idle the engine for 20 seconds or more [A].
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [B].
  10. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P261B, P261C or P261D.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [A] and [B] again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

Scheme 64

Scheme 64: WIRING DIAGRAM
  1. PERFORM ACTIVE TEST USING TECHSTREAM (ACTIVATE THE ELECTRIC WATER PUMP) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Electric Water Pump. Touch the engine water pump and check that the pump assembly is operating (vibrating). OK The engine water pump assembly is operating (vibrating). NG --> See step 4 OK: Go to next step
  2. CHECK HARNESS AND CONNECTOR (ENGINE WATER PUMP ASSEMBLY - ECM) HINT: Confirm a good connection at the engine water pump assembly and ECM connectors. Disconnect the engine water pump assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C27-2 (NWP) - A40-28 (WPI) Always Below 1 ohms C27-4 (SWP) - A40-29 (WPO) Always Below 1 ohms C27-2 (NWP) or A40-28 (WPI) - Body ground Always 10 kohms or higher C27-4 (SWP) or A40-29 (WPO) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. CHECK TERMINAL VOLTAGE (WPI VOLTAGE) Disconnect the engine water pump assembly connector. Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition C27-2 (NWP) - Body ground Ignition switch ON (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Engine Water Pump Assembly) NG --> See step 15 OK --> See step 13
  4. CHECK TERMINAL VOLTAGE (POWER SOURCE OF ENGINE WATER PUMP ASSEMBLY) HINT: Confirm a good connection at the engine water pump assembly and ECM connectors. Disconnect the engine water pump assembly connector. Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition C27-1 (+B) - Body ground Ignition switch ON (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Engine Water Pump Assembly) NG --> See step 9 OK: Go to next step
  5. CHECK HARNESS AND CONNECTOR (ENGINE WATER PUMP ASSEMBLY - BODY GROUND) Disconnect the engine water pump assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C27-5 (PGND) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  6. CHECK HARNESS AND CONNECTOR (ENGINE WATER PUMP ASSEMBLY - ECM) Disconnect the engine water pump assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C27-2 (NWP) - A40-28 (WPI) Always Below 1 ohms C27-4 (SWP) - A40-29 (WPO) Always Below 1 ohms C27-2 (NWP) or A40-28 (WPI) - Body ground Always 10 kohms or higher C27-4 (SWP) or A40-29 (WPO) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  7. REPLACE ENGINE WATER PUMP ASSEMBLY Replace the engine water pump assembly. Refer to «REMOVAL [12/2013 - ]»(ref-651299-S22649412712014081900000) . NEXT: Go to next step
  8. CHECK WHETHER DTC OUTPUT RECURS (DTC P261B, P261C OR P261D) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P261B, P261C or P261D is output A DTC is not output B B --> END A --> See step 14
  9. INSPECT RELAY (ENG W/PMP RELAY) Remove the ENG W/PMP relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 No auxiliary battery voltage applied between terminals 1 and 2 10 kohms or higher 3 - 5 Auxiliary battery voltage applied between terminals 1 and 2 Below 1 ohms NG --> REPLACE RELAY (ENG W/PMP RELAY) OK: Go to next step
  10. CHECK HARNESS AND CONNECTOR (ENG W/PMP RELAY - ENGINE WATER PUMP ASSEMBLY) Remove the ENG W/PMP relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the engine water pump assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ENG W/PMP relay terminal 3 - C27-1 (+B) Always Below 1 ohms ENG W/PMP relay terminal 3 or C27-1 (+B) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  11. CHECK TERMINAL VOLTAGE (POWER SOURCE OF ENG W/PMP RELAY) Remove the ENG W/PMP relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition ENG W/PMP relay terminal 5 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 ENG W/PMP Relay NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - ENG W/PMP RELAY) OK: Go to next step
  12. CHECK HARNESS AND CONNECTOR (ENG W/PMP RELAY - BODY GROUND) Remove the ENG W/PMP relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ENG W/PMP relay terminal 1 - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ENG W/PMP RELAY - EFI MAIN RELAY)
  13. REPLACE ENGINE WATER PUMP ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651299-S22649412712014081900000)
  14. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  15. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
Related DTCsP3190: Poor engine power P3191: Engine does not start
Required sensors / components (Main)Crankshaft position sensor
Required sensors / components (Related)Power management control ECU
Frequency of operationContinuous
Duration100 engine revolutions or 6 seconds
MIL operationImmediately
Sequence of operationNone
Monitor runs whenever following DTCs not presentNone
Fuel cut operationNot operated
Engine speed650 RPM or more (varies with engine coolant temperature)

P3190 AND P3191

Time for low engine torque100 engine revolutions or more, and 6 seconds or more (varies with engine coolant temperature)
Fuel levelNot empty
Ratio of estimated torque against target torqueLess than 20%

P3190

Engine start no-determination time (receive from power management control ECU)100 engine revolutions or more, and 6 seconds or more (varies with engine coolant temperature)
Fuel levelNot empty
Engine speed is a fixed value or more

P3191

Note. If the MIL or master warning light illuminates, stop the road test immediately. When DTC P3190, P3191 or P3193 is stored, the vehicle can be driven only a short distance as the engine operation is disabled and the HV battery is not being charged.

Scheme 65

Scheme 65: CONFIRMATION DRIVING PATTERN
  1. Apply the parking brake firmly.
  2. Connect the Techstream to the DLC3.
  3. Turn the ignition switch to ON (IG) and turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch ON (READY) and turn the Techstream on.
  7. Fully depress the accelerator pedal for 10 seconds with the vehicle stopped, the shift lever in P and the brake pedal depressed. [A] NOTE: As soon as the engine starts, release the accelerator pedal.
  8. Drive the vehicle at an average of approximately 40 km/h (25 mph) or more until the total engine operation time is 10 minutes or more. [B] WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: It is not necessary to maintain the vehicle speed at 40 km/h (25 mph) throughout the road test.
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. [C]
  10. Read the DTCs (including pending DTCs). HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P3190 or P3191.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, idle the engine for 10 seconds or more and check the DTC judgment result again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK OTHER DTC OUTPUT (IN ADDITION TO DTC P3190, P3191 AND/OR P3193) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P3190 or P3191 is output A DTC P3193 is output B DTC P3190, P3191 and/or P3193 and other DTCs are output C HINT: If any DTCs other than P3190, P3191 and/or P3193 are output, perform troubleshooting for those DTCs first. B --> See step 24 C --> See step 17 A: Go to next step
  2. CHECK SHORTAGE OF FUEL Check the amount of fuel remaining. OK There is enough fuel. HINT: DTCs P3190, P3191 and/or P3193 may be output if the vehicle ran out of fuel in the past. If not enough fuel is added, DTC P3190, P3191 or P3193 may be output again. If the engine cannot be started because the vehicle is out of fuel, add fuel until the fuel level warning light turns off. NG --> REFILL FUEL OK: Go to next step
  3. CLEAR DTC Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Turn the ignition switch off and wait for at least 30 seconds. NEXT: Go to next step
  4. CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION [12/2013 - ]»(ref-651314-S32465344302014081900000) . OK No leaks in intake system. HINT: Perform "Inspection After Repair" after repairing or replacing the intake system. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  5. CHECK FOR UNUSUAL NOISE OR VIBRATION WHEN STARTING ENGINE OR REVVING UP OK Unusual noise and vibration do not occur. NG --> REPAIR OR REPLACE MALFUNCTIONING PART OK: Go to next step
  6. CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION [12/2013 - ] - Step 2»(ref-651308-S11269475172014081900000) . NG --> See step 23 OK: Go to next step
  7. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY Inspect the throttle body with motor assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S26427321362014081900000) . HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 21 OK: Go to next step
  8. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY Inspect the mass air flow meter sub-assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S37100872982014081900000) . HINT: Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 18 OK: Go to next step
  9. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Inspect the engine coolant temperature sensor. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S16882954802014081900000) . HINT: Perform "Inspection After Repair" after replacing the engine coolant temperature sensor. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 19 OK: Go to next step
  10. INSPECT CRANK POSITION SENSOR Inspect the crank position sensor. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S25522649472014081900000) . NG --> See step 20 OK: Go to next step
  11. INSPECT CAM POSITION SENSOR Inspect the cam position sensor. Refer to «INSPECTION [12/2013 - ]»(ref-651312-S21886679542014081900000) . NG --> See step 25 OK: Go to next step
  12. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more. HINT: The A/C switch and all accessory switches should be off. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position. Confirm that the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test. HINT: Do not leave the EGR valve open for 10 seconds or more during the Active Test. Be sure to return the EGR valve to step 0 when Active Test is completed. Do not open the EGR valve 30 steps or more during the Active Test. OK MAP and idling condition change in response to EGR step position when Throttle Idle Position is ON in Data List. Standard - EGR Step Position (Active Test) 0 Steps 0 to 30 Steps Idling condition (Throttle Idle Position: ON) Steady idling Idling changes from steady to rough idling or engine stall MAP (Data List) MAP value is 20 to 40 kPa (150 to 300 mmHg) (EGR valve is fully closed) MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed HINT: During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve. Result Result Proceed to Outside standard range A Within standard range B B --> See step 14 A: Go to next step
  13. INSPECT EGR VALVE ASSEMBLY Remove the EGR valve assembly. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S30226784052014081900000) . Check if the EGR valve is stuck open. OK EGR valve is tightly closed. HINT: Perform "Inspection After Repair" after replacing the EGR valve assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 22 OK: Go to next step
  14. CHECK WHETHER DTC OUTPUT RECURS (DTC P3190 OR P3191) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG) and turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. Read the pending DTCs. RESULT Result Proceed to DTC P3190 or P3191 is output A DTC is not output B B --> See step 26 A: Go to next step
  15. REPLACE ECM Replace the ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000) . NEXT: Go to next step
  16. CONFIRM WHETHER DTC MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTC. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (IG) and turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P3190 or P3191. Check the DTC judgment result. NEXT --> END
  17. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  18. REPLACE MASS AIR FLOW METER SUB-ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S24708000542014081900000)
  19. REPLACE ENGINE COOLANT TEMPERATURE SENSOR. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S02135127502014081900000)
  20. REPLACE CRANK POSITION SENSOR. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S17720256332014081900000)
  21. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000)
  22. REPLACE EGR VALVE ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S30226784052014081900000)
  23. CHECK FUEL PUMP CONTROL CIRCUIT. Refer to «Fuel Pump Control Circuit [12/2013 - ]»(ref-651307-S02826152802014081900000)
  24. GO TO DTC P3193. Refer to «DTC P3193: Fuel Run Out [12/2013 - ]»(ref-651307-S25043392022014081900000)
  25. REPLACE CAM POSITION SENSOR. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S10512638462014081900000)
  26. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651185-S15702456612014081900000)

Note. If the MIL or master warning light illuminates, stop the road test immediately. When DTC P3190, P3191 or P3193 is stored, the vehicle can be driven only a short distance as the engine operation is disabled and the HV battery is not being charged.

  1. Apply the parking brake firmly.
  2. Connect the Techstream to the DLC3.
  3. Turn the ignition switch to ON (IG) and turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch ON (READY) and turn the Techstream on.
  7. Fully depress the accelerator pedal for 10 seconds with the vehicle stopped, the shift lever in P and the brake pedal depressed. [A] NOTE: As soon as the engine starts, release the accelerator pedal.
  8. Drive the vehicle at an average of approximately 40 km/h (25 mph) or more until the total engine operation time is 10 minutes or more. [B] WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: It is not necessary to maintain the vehicle speed at 40 km/h (25 mph) throughout the road test.
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. [C]
  10. Read the DTCs (including pending DTCs). HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P3193.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, idle the engine for 10 seconds or more and check the DTC judgment result again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK SHORTAGE OF FUEL Check the amount of fuel remaining. OK There is enough fuel. HINT: DTCs P3190, P3191 and/or P3193 may be output if the vehicle ran out of fuel in the past. If not enough fuel is added, DTC P3190, P3191 or P3193 may be output again. If the engine cannot be started because the vehicle is out of fuel, add fuel until the fuel level warning light turns off. Result Result Proceed to NG A OK B B --> See step 3 A: Go to next step
  2. REFILL FUEL Add fuel until the fuel level warning light turns off. NEXT: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P3193) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON (READY). Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. Read the pending DTCs. RESULT Result Proceed to DTC is not output A DTC P3190 or P3191 is output B DTC P3190 or P3191 and other DTCs are output C B --> See step 4 C --> See step 5 A --> END
  4. GO TO DTC P3190, P3191. Refer to «DTC P3190: Poor Engine Power; DTC P3191: Engine does not Start [12/2013 - ]»(ref-651307-S08364366662014081900000)
  5. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
Related DTCsU0293: Lost communication with power management control ECU
Required Sensors/Components (Main)ECM
Required Sensors/Components (Sub)
Frequency of OperationContinuous
Duration0.576 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever the following DTCs are not storedNone
Both of the following conditions are met
Auxiliary battery voltage10.5 V or higher
Ignition switchON (IG)
Communication signalLost communication with power management control ECU
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON (IG) and turn the Techstream on.
  6. Wait 5 seconds or more.
  7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  8. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  10. Input the DTC: U0293.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  12. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

Scheme 66

Scheme 66: WIRING DIAGRAM
DTC No.Monitoring ItemSee
P043EReference orifice clogged (built into canister pump module)Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low [12/2013 - ]
P043FReference orifice high-flow (built into canister pump module)
P0441Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flowRefer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow [12/2013 - ]
P0451Canister pressure sensor (built into canister pump module) signal noiseRefer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input [12/2013 - ]
P0452Canister pressure sensor (built into canister pump module) voltage low
P0453Canister pressure sensor (built into canister pump module) voltage high
P0455EVAP gross leakRefer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak) [12/2013 - ]
P0456EVAP small leak
P2401Leak detection pump stuck off (built into canister pump module)Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low [12/2013 - ]
P2402Leak detection pump stuck on (built into canister pump module)
P2419Vent valve stuck closed (built into canister pump module)
P2420Vent valve stuck open (vent) (built into canister pump module)Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High [12/2013 - ]
P2610Soak timer (built into ECM)Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance [12/2013 - ]

If any EVAP system DTCs are output, the malfunctioning area can be determined using the table below.

Scheme 67

Scheme 67

Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) will all be stored.

Scheme 68

Scheme 68: DESCRIPTION
*1Purge VSV*2Fuel Vapor Feed Hose (EVAP Hose) (to Intake Manifold)
*3Fuel Vapor Feed Hose (EVAP Hose) (from Canister)*4Canister Pump Module - Canister Pressure Sensor - Leak Detection Pump - Vent Valve
*5Canister*6No. 1 Canister
*7Canister Filter*8Air Inlet Port
*9Fuel Cap*10Fuel Tank
*aLocation of EVAP (Evaporative Emission) System*bPurge Line

TEXT IN ILLUSTRATION

HINT

The canister pressure sensor, the leak detection pump and the vent valve are built into the canister pump module.

Scheme 69

Scheme 69
*1Canister Pump Module*2Intake Manifold
*3Purge VSV*4Throttle Valve
*5Canister*6No. 1 Canister
*7Cut-off Valve*8Fuel Tank
*9Air Cleaner*10ECM
*11Canister Filter*12Soak Timer
*13Fuel Cap
*aEVAP System Circuit

TEXT IN ILLUSTRATION

Note. In the EVAP system of this vehicle, turning on the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from the atmospheric side of the canister.

While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and fuel vapors stored in the canister are purged to the intake manifold. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.

The purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister through the vent valve to ensure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister.

The following two monitors run to confirm appropriate EVAP system operation.

Scheme 70

Scheme 70

Scheme 71

Scheme 71

Scheme 72

Scheme 72

Scheme 73

Scheme 73
  1. Key-off monitor This monitor checks for EVAP (evaporative emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the ignition switch is turned off. At least 5 hours are required for the fuel to cool down to stabilize the EVAP pressure, thus making the EVAP system monitor more accurate. The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure. HINT: *: If the engine coolant temperature is not less than 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not less than 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.
  2. Purge flow monitor The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary. The 1st monitor While the engine is running and the purge VSV (Vacuum Switching Valve) is on (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. The 2nd monitor The vent valve is turned on (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa(gauge) [3.751 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, illuminates the MIL and stores DTC P0441 (2 trip detection logic). Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after of the purge flow monitor, is measured by the ECM. TEXT IN ILLUSTRATION *1 ECM *2 Soak Timer *3 Fuel Cap *4 Canister Filter *5 Fuel Tank *6 Canister Pressure Sensor *7 Canister Pump Module *8 Canister *9 No. 1 Canister - - *a EVAP Purge Flow *b to Intake Manifold *c Purge VSV: on *d Leak Detection Pump: off *e Reference Orifice (0.02 inch) *f Vent Valve: off Component Operation Canister, No. 1 canister Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank. Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank is 100% full. Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake manifold controlled by purge VSV duty cycle (current-carrying time). (Open: on, Close: off) Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after ignition switch is turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours elapsed, ECM activates (Scheme 58) Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled. (a) Vent valve Vents and closes EVAP system. When ECM turns valve on, EVAP system is closed. When ECM turns valve off, EVAP system is vented. Negative pressure (vacuum) is created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closing it) and operating leak detection pump (Scheme 56) (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to monitor EVAP system pressure (Scheme 57) (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check. (d) Reference orifice Has opening with 0.02 inch diameter. Vacuum is produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump, to monitor reference pressure. Reference pressure is used when checking for small EVAP leaks. TEXT IN ILLUSTRATION *1 Canister *2 Reference Orifice (0.02 Inch) *3 Canister Pressure Sensor - - *a Canister Pump Module (Scheme 56) *b Airflow *c Condition: Purge Flow *d Condition: Leak Check *e Vent Valve: Off (vent) *f to Canister Filter (Atmosphere) *g Leak Detection Pump: Off *h Vent Valve: On (closed) *i Leak Detection Pump: On
  1. CONFIRM DTC Turn the ignition switch off and wait for 10 seconds. Turn the ignition switch to ON (IG). Turn the ignition switch off and wait for 10 seconds. Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Confirm DTCs and freeze frame data. If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below. NOTE: If the reference pressure difference between the first and second checks is greater than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) are stored. NEXT: Go to next step
  2. PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature less than 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine and ECT / Trouble Codes. HINT: If no pending DTCs are displayed, perform the Confirmation Driving Pattern. After this confirmation, check for pending DTCs. If no DTCs are displayed, the EVAP system is normal. NEXT: Go to next step
  3. PERFORM EVAPORATIVE SYSTEM CHECK (MANUAL MODE) NOTE: In the Evaporative System Check (Manual Mode), the series of 6 Evaporative System Check steps are performed manually using the Techstream. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature less than 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Manual Mode. NEXT: Go to next step
  4. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/6) Check the EVAP pressure in step 1/6. RESULT DTC *1 Result Suspected Trouble Area Proceed to - Virtually no variation in EVAP pressure Not yet determined A P0451 EVAP pressure fluctuates by +/-0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher Canister pressure sensor signal noise B (P0452 or P0453) *2 EVAP pressure is below 42.11 kPa(abs) [315.867 mmHg(abs)], or higher than 123.761 kPa(abs) [928.331 mmHg(abs)] EVAP pressure deviates +/-10 kPa(gauge) [+/-75 mmHg(gauge)] from actual atmosphere pressure *3 Canister pressure sensor or its circuit has malfunction C *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. *2: If the canister pressure sensor circuit has an open or short, DTC P0452 or P0453 is stored 0.5 seconds after the ignition switch is turned to ON (IG). HINT: *3: Canister pressure sensor standard output range is 70 to 110 kPa(abs) [525 to 825 mmHg(abs)]. This varies by weather. B --> See step 40 C --> See step 12 A: Go to next step
  5. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/6 TO 2/6) Check the EVAP pressure in steps 1/6 and 2/6. RESULT DTC* Result Suspected Trouble Area Proceed to - Virtually no variation in EVAP pressure during step 1/6. Then decreases to reference pressure Not yet determined A P2402 Small difference between EVAP pressures during steps 1/6 and 2/6 Leak detection pump stuck ON B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. HINT: The first reference pressure is the value determined in step 2/6. B --> See step 32 A: Go to next step
  6. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/6) HINT: Make a note of the pressures checked in inspection items (A) and (B) below. Check the EVAP pressure 4 seconds after the leak detection pump is activated*1 (A). *1: The leak detection pump begins to operate as step 1/6 finishes and step 2/6 starts. Check the EVAP pressure again when it has stabilized. This pressure is the reference pressure (B). RESULT DTC*2 Result Suspected Trouble Area Proceed to - EVAP pressure in inspection item (B) is between -4.85 kPa(gauge) and -1.057 kPa(gauge) [-36.38 mmHg(gauge) and -7.929 mmHg(gauge)] Not yet determined A P043F and P2401 EVAP pressure in inspection item (B) is -1.057 kPa(gauge) [-7.929 mmHg(gauge)] or higher Reference orifice high-flow Leak detection pump stuck OFF B P043E EVAP pressure in inspection item (B) is less than -4.85 kPa(gauge) [-36.38 mmHg(gauge)] Reference orifice clogged C P2419 EVAP pressure in inspection item (A) is higher than -0.25 kPa(gauge) [-1.875 mmHg(gauge)] Vent valve stuck closed Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) D *2: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. B --> See step 11 C --> See step 40 D --> See step 13 A: Go to next step
  7. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/6 TO 3/6) Check the EVAP pressure in step 3/6. RESULT DTC* Result Suspected Trouble Area Proceed to - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher within 10 seconds of proceeding from step 2/6 to step 3/6 Not yet determined A P2420 No variation in EVAP pressure even after proceeding from step 2/6 to step 3/6 Vent valve stuck open (vent) Canister (charcoal filter inside canister) clogged No. 1 canister (charcoal filter inside canister) clogged B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. B --> See step 28 A: Go to next step
  8. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/6) Wait until the EVAP pressure change is less than 0.12 kPa(gauge) [0.9 mmHg(gauge)] for 40 seconds. Measure the EVAP pressure and record it. HINT: A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes. NEXT: Go to next step
  9. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 4/6) Check the EVAP pressure in step 4/6. RESULT DTC*1 Result Suspected Trouble Area Proceed to - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher within 10 seconds of proceeding from step 3/6 to step 4/6 Not yet determined A P0441 *2 EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher more within 10 seconds of proceeding from step 3/6 to step 4/6 Purge VSV Purge VSV circuit Problems in EVAP hose between purge VSV and intake manifold Problems in EVAP hose between canister and purge VSV ECM B P0441 Variation in EVAP pressure is less than 0.3 kPa(gauge) [2.25 mmHg(gauge)] for 10 seconds, after proceeding from step 3/6 to step 4/6 Purge VSV stuck closed Purge VSV circuit Canister (charcoal filter inside canister) clogged No. 1 canister (charcoal filter inside canister) clogged Problems in EVAP hose between purge VSV and intake manifold Problems in EVAP hose between canister and purge VSV ECM C *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. *2: This result suggests that due to purge line blockage or purge VSV malfunction, the DTC was stored by the purge flow monitor while the engine was running, or that key-off monitor test result were nearly borderline values. B --> See step 23 C --> See step 17 A: Go to next step
  10. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 5/6) Check the EVAP pressure in step 5/6. Compare the EVAP pressure in step 3/6 and the second reference pressure (step 5/6). RESULT DTC* Result Suspected Trouble Area Proceed to - EVAP pressure from step 3/6 lower than second reference pressure (step 5/6) Not yet determined (no leakage from EVAP system) A P0441 and P0455 EVAP pressure from step 3/6 higher than [second reference pressure (step 5/6) x 0.2] Purge VSV stuck open EVAP gross leak B P0456 EVAP pressure from step 3/6 higher than second reference pressure (step 5/6) EVAP small leak B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. A --> See step 45 B --> See step 17
  11. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/6) Check the EVAP pressure in step 3/6. RESULT DTC* Result Suspected Trouble Area Proceed to P043F EVAP pressure less than [reference pressure] measured in step 2/6 Reference orifice high-flow A P2401 EVAP pressure almost same as [reference pressure] measured in step 2/6 Leak detection pump stuck off B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. HINT: The first reference pressure is the value determined in step 2/6. A --> See step 40 B --> See step 33
  12. INSPECT CANISTER PUMP MODULE (CANISTER PRESSURE SENSOR CIRCUIT) Check the canister pressure sensor circuit, referring to DTC P0451 canister pressure sensor circuit inspection procedure. Refer to «INSPECTION PROCEDURE»(ref-651310-S42150018512014081900000) . NEXT --> See step 52
  13. INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION) Turn the ignition switch off. Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *a Component without harness connected (Canister Pump Module) Apply the auxiliary battery voltage to terminals VLVB and VGND of the canister pump module. Touch the canister pump module to confirm the vent valve operation. RESULT Condition Tester Result Suspected Trouble Area Proceed to Apply auxiliary battery voltage to terminals VLVB and VGND Operating Wire harness or connector between vent valve and ECM Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) ECM A Not operating Vent valve B B --> See step 40 A: Go to next step
  14. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Turn the ignition switch off. Disconnect the ECM connector. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition M21-1 (VGND) - A40-5 (VPMP) Always Below 1 ohms M21-1 (VGND) or A40-5 (VPMP) - Body ground Always 10 kohms or higher RESULT Result Suspected Trouble Area Proceed to OK Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) ECM A NG Wire harness or connector between ECM and canister pump module B B --> See step 42 A: Go to next step
  15. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND) Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to M21-4 (MGND) - Body ground Always Below 1 ohms Canister pump module Wire harness or connector between canister pump module and ECM ECM A 10 kohms or higher Wire harness or connector between canister pump module and body ground B B --> See step 42 A: Go to next step
  16. CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to A40-18 (MPMP) - M21-3 (MTRB) Always Below 1 ohms Canister pump module ECM A 10 kohms or higher Wire harness or connector between ECM and canister pump module B A --> See step 47 B --> See step 42
  17. PERFORM ACTIVE TEST USING TECHSTREAM (ACTIVATE THE VSV FOR EVAP CONTROL) Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for EVAP Control. Disconnect the fuel vapor feed hose (connected to the canister) from the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV *2 Fuel Vapor Feed Hose (to Canister) Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. Using the Techstream, turn off the purge VSV (Activate the VSV for EVAP Control: OFF). Use your finger to confirm that the purge VSV has no suction. Using the Techstream, turn on the purge VSV (Activate the VSV for EVAP Control: ON). Use your finger to confirm that the purge VSV has suction. RESULT Test Result Suspected Trouble Area Proceed to No suction when purge VSV turned off, and suction applied when turned on Blockage in the purge line is considered (based on result of step 9): Problems with EVAP hose between canister and purge VSV Canister (charcoal filter inside canister) clogged No. 1 canister (charcoal filter inside canister) clogged ECM A Leakage is considered (based on result of step 10): Fuel cap Leakage from EVAP line, fuel tank, canister, or No. 1 canister B Suction applied when purge VSV turned off Purge VSV stuck open C No suction when purge VSV turned on Purge VSV stuck closed Problems with EVAP hose between purge VSV and intake manifold D B --> See step 21 C --> See step 22 D --> See step 24 A: Go to next step
  18. INSPECT EVAP HOSE (PURGE VSV - CANISTER) Check for blockages in the EVAP purge line between the purge VSV and canister. OK No blockages in the EVAP purge line between the purge VSV and canister. NG --> See step 46 OK: Go to next step
  19. INSPECT CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the canister. Refer to «INSPECTION [12/2013 - ] - Step 1»(ref-651302-S17625118782014081900000) . OK No blockages in the canister. NG --> See step 50 OK: Go to next step
  20. INSPECT NO. 1 CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the No. 1 canister. Refer to «INSPECTION [12/2013 - ] - Step 2»(ref-651302-S17625118782014081900000) . OK No blockages in the No. 1 canister. OK --> See step 49 NG --> See step 51
  21. CHECK FUEL CAP Check that the fuel cap is correctly installed and confirm that the fuel cap meets OEM specifications. Tighten the fuel cap firmly (only one click sound could be heard). HINT: If an EVAP tester is available, check the fuel cap using the tester. Remove the fuel cap and install it onto a fuel cap adapter. Connect an EVAP tester pump hose to the adapter, and pressurize the cap to 3.2 to 3.7 kPa(gauge) [24 to 27.75 mmHg(gauge)] using an EVAP tester pump. Seal the adapter and wait for 2 minutes. Check the pressure. If the pressure is 2 kPa(gauge) [15 mmHg(gauge)] or higher, the fuel cap is normal. RESULT Test Result Suspected Trouble Area Proceed to Fuel cap correctly installed - A Fuel cap loose Fuel cap improperly installed Defective fuel cap Fuel cap does not meet OEM specifications B Defective fuel cap - B No fuel cap - C A --> See step 39 B --> See step 37 C --> See step 38
  22. INSPECT PURGE VSV Turn the ignition switch off. Disconnect the purge VSV connector. TEXT IN ILLUSTRATION *1 Fuel Vapor Feed Hose (to Canister) *2 Connector *3 Purge VSV Disconnect the fuel vapor feed hose (connected to the canister) from the purge VSV. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. Use your finger to confirm that the purge VSV has no suction. RESULT Test Result Suspected Trouble Area Proceed to No suction Wire harness or connector between purge VSV and ECM ECM A Suction applied Purge VSV B A --> See step 27 B --> See step 41
  23. INSPECT EVAP HOSE (PURGE VSV - CANISTER) Check for blockages in the EVAP purge line between the purge VSV and canister. OK No blockages in the EVAP purge line between the purge VSV and canister. NG --> See step 46 OK: Go to next step
  24. CHECK EVAP HOSE (PURGE VSV - INTAKE MANIFOLD) Disconnect the fuel vapor feed hose (connected to the intake manifold) from the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV *2 Fuel Vapor Feed Hose (to intake manifold) Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. Use your finger to confirm that the fuel vapor feed hose has suction. RESULT Test Result Suspected Trouble Area Proceed to Suction applied EVAP hose between purge VSV and intake manifold normal Purge VSV Purge VSV power source Wire harness or connector between purge VSV and ECM A No suction Intake manifold port EVAP hose between purge VSV and intake manifold B B --> See step 36 A: Go to next step
  25. INSPECT PURGE VSV Remove the purge VSV. Apply auxiliary battery voltage to the terminals of the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV Confirm that air flows from port E to port F. RESULT Test Result Condition Suspected Trouble Area Proceed to Air flows Auxiliary battery voltage is applied to purge VSV terminals Purge VSV normal Purge VSV power source Wire harness or connector between purge VSV and ECM A No air flow Auxiliary battery voltage is applied to purge VSV terminals Purge VSV B B --> See step 41 A: Go to next step
  26. CHECK TERMINAL VOLTAGE (POWER SOURCE OF PURGE VSV) Disconnect the purge VSV connector. Turn the ignition switch to ON (IG). TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Purge VSV) Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to C19-1 - Body ground Ignition switch ON (IG) 11 to 14 V Purge VSV power source normal Wire harness or connector between purge VSV and ECM A Other than result above Wire harness or connectors between purge VSV and auxiliary battery B B --> See step 42 A: Go to next step
  27. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM) Disconnect the ECM connector. Disconnect the purge VSV connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C19-2 - C10-76 (PRG) Always Below 1 ohms C19-2 or C10-76 (PRG) - Body ground Always 10 kohms or higher OK --> See step 49 NG --> See step 42
  28. INSPECT CANISTER PUMP MODULE (POWER SOURCE FOR VENT VALVE) Turn the ignition switch off. TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Canister Pump Module) - - Disconnect the canister pump module connector. Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to M21-5 (VLVB) - Body ground Ignition switch ON (IG) 11 to 14 V Wire harness or connector between vent valve and ECM Vent valve Canister (charcoal filter inside canister) clogged No. 1 canister (charcoal filter inside canister) clogged ECM A Below 3 V Power source wire harness of vent valve B B --> See step 42 A: Go to next step
  29. INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION) Turn the ignition switch off. Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *a Component without harness connected (Canister Pump Module) Apply the auxiliary battery voltage to terminals VLVB and VGND of the canister pump module. Touch the canister pump module to confirm the vent valve operation. RESULT Condition Tester Result Suspected Trouble Area Proceed to Apply auxiliary battery voltage to terminals VLVB and VGND Operating Wire harness or connector between vent valve and ECM Canister (charcoal filter inside canister) clogged No. 1 canister (charcoal filter inside canister) clogged ECM A Not operating Vent valve B B --> See step 40 A: Go to next step
  30. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Turn the ignition switch off. Disconnect the ECM connector. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Test Result Suspected Trouble Area Proceed to M21-1 (VGND) - A40-5 (VPMP) Always Below 1 ohms Canister (charcoal filter inside canister) clogged ECM A 10 kohms or higher Wire harness or connector between ECM and canister pump module B B --> See step 42 A: Go to next step
  31. INSPECT CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the canister. Refer to «INSPECTION [12/2013 - ] - Step 1»(ref-651302-S17625118782014081900000) . OK No blockages in the canister. NG --> See step 50 OK: Go to next step
  32. INSPECT NO. 1 CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the No. 1 canister. Refer to «INSPECTION [12/2013 - ] - Step 2»(ref-651302-S17625118782014081900000) . OK No blockages in the No. 1 canister. OK --> See step 49 NG --> See step 51
  33. CHECK TERMINAL VOLTAGE (CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Canister Pump Module) - - Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Condition Test Result Suspected Trouble Area Proceed to M21-3 (MTRB) - Body ground Ignition switch ON (IG) 9 to 14 V Wire harness or connector between leak detection pump and body ground Leak detection pump A Below 3 V Wire harness or connector between leak detection pump and ECM ECM B B --> See step 35 A: Go to next step
  34. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND) Turn the ignition switch off. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to M21-4 (MGND) - Body ground Always Below 1 ohms Leak detection pump A 10 kohms or higher Wire harness or connector between canister pump module and body ground B A --> See step 40 B --> See step 42
  35. CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A40-18 (MPMP) - M21-3 (MTRB) Always Below 1 ohms A40-18 (MPMP) or M21-3 (MTRB) - Body ground Always 10 kohms or higher RESULT Result Suspected Trouble Area Proceed to OK ECM A NG Wire harness or connector between ECM and canister pump module B A --> See step 49 B --> See step 42
  36. INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) Stop the engine. Disconnect the EVAP hose from the intake manifold. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. Use your finger to confirm that the port of the intake manifold has suction. RESULT Tester Connection Suspected Trouble Area Proceed to Suction applied EVAP hose between intake manifold and purge VSV A No suction Intake manifold B A --> See step 43 B --> See step 44
  37. CORRECTLY REINSTALL OR REPLACE FUEL CAP HINT: When reinstalling the fuel cap, tighten it firmly (only one click sound could be head). When replacing the fuel cap, use a fuel cap that meets OEM specifications, and install it firmly. NEXT --> See step 52
  38. REPLACE FUEL CAP HINT: When installing the fuel cap, tighten it firmly (only one click sound could be head). NEXT --> See step 52
  39. LOCATE EVAP LEAK PART Disconnect the vent hose. TEXT IN ILLUSTRATION *1 Fuel Tank *2 Canister *3 No. 1 Canister *4 Canister Filter *5 Fuel Cap *6 Canister Pump Module *a Disconnect the vent hose - - Connect the EVAP pressure tester tool to the canister pump module with the adapter. TEXT IN ILLUSTRATION *1 Canister Pump Module *2 Adapter *3 EVAP Pressure Tester Tool - - Pressurize the EVAP system to 3.2 to 3.7 kPa(gauge) [24 to 27.75 mmHg(gauge)]. Apply soapy water to the piping and connecting parts of the EVAP system. Look for areas where bubbles appear. This indicates the leak point. Repair or replace the leak point. HINT: Disconnect the hose between the canister and fuel tank from the canister. Block the canister side and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks. NEXT --> See step 52
  40. REPLACE CANISTER PUMP MODULE Replace the canister pump module. Refer to «REMOVAL [12/2013 - ] - Step 6»(ref-651302-S16038301862014081900000) . NOTE: When replacing the canister pump module, check the canister pump module interior, canister interior and No. 1 canister interior related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. If liquids are present in the canister interior or No. 1 canister interior, replace the canister, No. 1 canister and canister pump module together. Check for filter blockage in the canister and No. 1 canister. If the charcoal filter inside the canister or No. 1 canister is clogged, replace the canister, No. 1 canister and canister pump module together. Check for filter blockage in the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Air Inlet Port *3 Vent Hose *4 Fuel Tank *5 Canister Pump Module *6 Canister *7 No. 1 Canister *8 Canister Filter *a Inspection Area (check for disconnection and/or cracks) - - NEXT --> See step 52
  41. REPLACE PURGE VSV Replace the purge VSV. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S41921479612014081900000) . NEXT --> See step 52
  42. REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> See step 52
  43. REPAIR OR REPLACE EVAP PURGE LINE (INTAKE MANIFOLD - PURGE VSV) NEXT --> See step 52
  44. INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) Check that the EVAP purge port of the intake manifold is not clogged. If necessary, replace the intake manifold. Refer to «REMOVAL [12/2013 - ]»(ref-651317-S23816079192014081900000) . NEXT --> See step 52
  45. REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in. NEXT --> See step 52
  46. REPAIR OR REPLACE EVAP PURGE LINE (PURGE VSV - CANISTER) NEXT --> See step 52
  47. REPLACE CANISTER PUMP MODULE Replace the canister pump module. Refer to «REMOVAL [12/2013 - ] - Step 6»(ref-651302-S16038301862014081900000) . NOTE: When replacing the canister pump module, check the canister pump module interior, canister interior and No. 1 canister interior related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. If liquids are present in the canister interior or No. 1 canister interior, replace the canister, No. 1 canister and canister pump module together. Check for filter blockage in the canister and No. 1 canister. If the charcoal filter inside the canister or No. 1 canister is clogged, replace the canister, No. 1 canister and canister pump module together. Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Air Inlet Port *3 Vent Hose *4 Fuel Tank *5 Canister Pump Module *6 Canister *7 No. 1 Canister *8 Canister Filter *a Inspection Area (check for disconnection and/or cracks) - - NEXT: Go to next step
  48. PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine in this step. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature less than 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine and ECT / Trouble Codes. Result Proceed to EVAP system DTCs are output A DTC is not output (Pending DTC is not output) B B --> END A: Go to next step
  49. REPLACE ECM Replace the ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000) . NEXT --> See step 52
  50. REPLACE CANISTER Replace the canister. Refer to «REMOVAL [12/2013 - ] - Step 1»(ref-651302-S16038301862014081900000) . NOTE: When replacing the canister, check the canister pump module interior and No. 1 canister interior related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Air Inlet Port *3 Vent Hose *4 Fuel Tank *5 Canister Pump Module *6 Canister *7 No. 1 Canister *8 Canister Filter *a Inspection Area (check for disconnection and/or cracks) - - NEXT --> See step 52
  51. REPLACE NO. 1 CANISTER Replace the No. 1 canister. Refer to «REMOVAL [12/2013 - ] - Step 5»(ref-651302-S16038301862014081900000) . NOTE: When replacing the No. 1 canister, check the canister pump module interior and canister interior related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Air Inlet Port *3 Vent Hose *4 Fuel Tank *5 Canister Pump Module *6 Canister *7 No. 1 Canister *8 Canister Filter *a Inspection Area (check for disconnection and/or cracks) - - NEXT: Go to next step
  52. PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine in this step. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature below 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [12/2013 - ]»(ref-651185-S26192477202014081900000) . Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine and ECT / Trouble Codes. HINT: If no pending DTCs are found, the repair has been successfully completed. NEXT --> END

HINT

After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow Monitor Confirmation described below.

  1. KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The fuel tank is less than 90% full. The altitude is less than 2400 m (7874 ft). The engine coolant temperature is between 4.4 and 35°C (40 and 95°F). The intake air temperature is between 4.4 and 35°C (40 and 95°F). The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]). Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the ignition switch off and wait for 6 hours (8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
  2. PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-Off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The engine coolant temperature is 4.4°C (40°F) or higher. The intake air temperature is 4.4°C (40°F) or higher. Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel tank cap assembly. Warm the engine up until the engine coolant temperature reaches higher than 75°C (167°F). Increase the engine speed to 2500 RPM once. Allow the engine to idle and turn the A/C switch on for 1 minute. Monitor Status Turn the ignition switch off (if ON (IG)) or if the engine is running). Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.

Refer to detailed information in Checking Monitor Status. Refer to CHECKING MONITOR STATUS [12/2013 - ] .

Monitor IDTest IDScalingUnitDescription
$3D$C9Multiply by 0.001KPaTest value for small leak

P0456: EVAPORATIVE SYSTEM / SMALL LEAK

Monitor IDTest IDScalingUnitDescription
$3D$CAMultiply by 0.001KPaTest value for gross leak

P0455: EVAPORATIVE SYSTEM / GROSS LEAK

Monitor IDTest IDScalingUnitDescription
$3D$CBMultiply by 0.001KPaTest value for leak detection pump stuck OFF

P2401: EVAPORATIVE SYSTEM / VACUUM PMP OFF

Monitor IDTest IDScalingUnitDescription
$3D$CDMultiply by 0.001KPaTest value for leak detection pump stuck ON

P2402: EVAPORATIVE SYSTEM / VACUUM PMP ON

Monitor IDTest IDScalingUnitDescription
$3D$CEMultiply by 0.001KPaTest value for vent valve stuck OFF

P2420: EVAPORATIVE SYSTEM / VENT VALVE OFF

Monitor IDTest IDScalingUnitDescription
$3D$CFMultiply by 0.001KPaTest value for vent valve stuck ON

P2419: EVAPORATIVE SYSTEM / VENT VALVE ON

Monitor IDTest IDScalingUnitDescription
$3D$D0Multiply by 0.001KPaTest value for reference orifice low flow

P043E: EVAPORATIVE SYSTEM / ORIFICE CLOGGED

Monitor IDTest IDScalingUnitDescription
$3D$D1Multiply by 0.001KPaTest value for reference orifice high flow

P043F: EVAPORATIVE SYSTEM / ORIFICE HI-FLW

Monitor IDTest IDScalingUnitDescription
$3D$D4Multiply by 0.001KPaTest value for purge VSV stuck closed

P0441: EVAPORATIVE SYSTEM / PURGE VSV CLOSED

Monitor IDTest IDScalingUnitDescription
$3D$D5Multiply by 0.001KPaTest value for purge VSV stuck open

P0441: EVAPORATIVE SYSTEM / PURGE VSV OPENED

Monitor IDTest IDScalingUnitDescription
$3D$D7Multiply by 0.001KPaTest value for purge flow insufficient

P0441: EVAPORATIVE SYSTEM / PURGE FLOW

  1. CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C10-16 (E1) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  2. CHECK TERMINAL VOLTAGE (IGSW VOLTAGE) Disconnect the ECM connector. Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition A40-37 (IGSW) - Body ground Ignition switch ON (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to ECM) NG --> See step 6 OK: Go to next step
  3. INSPECT NO. 1 INTEGRATION RELAY (EFI MAIN RELAY) Inspect the No. 1 integration relay (EFI MAIN relay). Refer to «INSPECTION [12/2013 - ]»(ref-651312-S35346984532014081900000) . NG --> See step 13 OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2C-4 - A40-2 (+B) Always Below 1 ohms 2C-4 - A40-3 (+B2) Always Below 1 ohms 2C-3 - A40-46 (MREL) Always Below 1 ohms 2C-4 or A40-2 (+B) - Body ground Always 10 kohms or higher 2C-4 or A40-3 (+B2) - Body ground Always 10 kohms or higher 2C-3 or A40-46 (MREL) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  5. CHECK TERMINAL VOLTAGE (POWER SOURCE OF NO. 1 INTEGRATION RELAY) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 2E-1 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to No. 1 Integration Relay) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - NO. 1 INTEGRATION RELAY) OK --> See step 15
  6. INSPECT NO. 1 INTEGRATION RELAY (IG2 RELAY) Inspect the No. 1 integration relay (IG2 relay). Refer to «INSPECTION [12/2013 - ]»(ref-651312-S35346984532014081900000) . NG --> See step 14 OK: Go to next step
  7. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2D-4 - A40-37 (IGSW) Always Below 1 ohms 2D-4 or A40-37 (IGSW) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  8. CHECK TERMINAL VOLTAGE (POWER SOURCE OF NO. 1 INTEGRATION RELAY) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 2E-1 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to No. 1 Integration Relay) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - NO. 1 INTEGRATION RELAY) OK: Go to next step
  9. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - BODY GROUND) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2D-2 - Body ground Always Below 1 ohms RESULT Result Proceed to OK (w/ Smart key system) A OK (w/o Smart key system) B NG C B --> See step 11 C --> REPAIR OR REPLACE HARNESS OR CONNECTOR A: Go to next step
  10. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - NO. 1 INTEGRATION RELAY) Disconnect the power management control ECU connector. Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A39-2 (IG2D) - 2D-3 Always Below 1 ohms A39-2 (IG2D) or 2D-3 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 16
  11. CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - NO. 1 INTEGRATION RELAY) Disconnect the ignition or starter switch assembly connector. Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G15-6 (IG2) - 2D-3 Always Below 1 ohms G15-6 (IG2) or 2D-3 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  12. INSPECT IGNITION OR STARTER SWITCH ASSEMBLY Inspect the ignition or starter switch assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651320-S19420133192014081900000) . NG --> See step 17 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - AUXILIARY BATTERY)
  13. REPLACE NO. 1 INTEGRATION RELAY (EFI MAIN RELAY). Refer to «REMOVAL [12/2013 - ]»(ref-651312-S09053021352014081900000)
  14. REPLACE NO. 1 INTEGRATION RELAY (IG2 RELAY). Refer to «REMOVAL [12/2013 - ]»(ref-651312-S09053021352014081900000)
  15. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [12/2013 - ]»(ref-651185-S01065047952014081900000)
  16. GO TO SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [12/2013 - ]»(ref-651177-S39715061842014081900000)
  17. REPLACE IGNITION OR STARTER SWITCH ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651320-S03499651922014081900000)
  1. CHECK MIL Check that the Malfunction Indicator Lamp (MIL) lights up when the ignition switch is turned to ON (IG). OK MIL lights up. NG --> See step 2 OK --> See step 7
  2. CHECK COMMUNICATION BETWEEN TECHSTREAM AND ECM Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Check the communication between the Techstream and ECM. RESULT Result Proceed to Communication is not possible A Communication is possible B B --> See step 8 A: Go to next step
  3. CHECK MIL (THROTTLE POSITION SENSOR) Disconnect the throttle body with motor assembly connector. Turn the ignition switch to ON (IG). Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . B --> See step 9 A: Go to next step
  4. CHECK MIL (MANIFOLD ABSOLUTE PRESSURE SENSOR) Disconnect the manifold absolute pressure sensor connector. Turn the ignition switch to ON (IG). Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B B --> See step 12 A: Go to next step
  5. CHECK MIL (CANISTER PUMP MODULE) Disconnect the canister pump module connector. Turn the ignition switch to ON (IG). Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B B --> See step 10 A: Go to next step
  6. CHECK HARNESS AND CONNECTOR Disconnect the throttle body with motor assembly connector. Disconnect the manifold absolute pressure sensor connector. Disconnect the canister pump module connector. Disconnect the ECM connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C10-115 (VCTA) - Body ground Always 10 kohms or higher C10-118 (VCPM) - Body ground Always 10 kohms or higher A40-34 (VCPP) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
  7. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [12/2013 - ]»(ref-651185-S01065047952014081900000)
  8. GO TO MIL CIRCUIT. Refer to «MIL Circuit [12/2013 - ]»(ref-651307-S07652644952014081900000)
  9. REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S40459887792014081900000)
  10. REPLACE CANISTER PUMP MODULE. Refer to «REMOVAL [12/2013 - ] - Step 6»(ref-651302-S16038301862014081900000)
  11. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  12. REPLACE MANIFOLD ABSOLUTE PRESSURE SENSOR. Refer to «REMOVAL [12/2013 - ]»(ref-651302-S21605843172014081900000)
  1. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP / SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed. Check whether the fuel pump with filter assembly operating sound occurs when performing the Active Test on the Techstream. RESULT Result Proceed to Fuel pump with filter assembly operating sound does not occur A Fuel pump with filter assembly operating sound occurs B B --> See step 9 A: Go to next step
  2. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2D-4 - A40-21 (FC) Always Below 1 ohms 2D-4 or A40-21 (FC) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - FUEL PUMP WITH FILTER ASSEMBLY) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the fuel pump with filter assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2D-8 - M22-4 (B) Always Below 1 ohms 2D-8 or M22-4 (B) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (FUEL PUMP WITH FILTER ASSEMBLY - BODY GROUND) Disconnect the fuel pump with filter assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition M22-5 (E) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  5. INSPECT FUEL PUMP WITH FILTER ASSEMBLY Inspect the fuel pump with filter assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651313-S01904772752014081900000) . HINT: Perform "Inspection After Repair" after replacing the fuel pump with filter assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 8 OK: Go to next step
  6. INSPECT NO. 1 INTEGRATION RELAY (C/OPN RELAY) Inspect the No. 1 integration relay (C/OPN relay). Refer to «INSPECTION [12/2013 - ]»(ref-651312-S35346984532014081900000) . NG --> See step 7 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - NO. 1 INTEGRATION RELAY)
  7. REPLACE NO. 1 INTEGRATION RELAY. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S09053021352014081900000)
  8. REPLACE FUEL PUMP WITH FILTER ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651313-S39779007272014081900000)
  9. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [12/2013 - ]»(ref-651185-S01065047952014081900000)
  1. CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY) Disconnect the fuel injector assembly connectors. Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition C1-2 - Body ground Ignition switch ON (IG) 11 to 14 V C2-2 - Body ground Ignition switch ON (IG) 11 to 14 V C3-2 - Body ground Ignition switch ON (IG) 11 to 14 V C4-2 - Body ground Ignition switch ON (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Fuel Injector Assembly) NG --> See step 4 OK: Go to next step
  2. INSPECT FUEL INJECTOR ASSEMBLY Check the fuel injector assembly. Refer to «INSPECTION [12/2013 - ]»(ref-651313-S24879514572014081900000) . HINT: Perform "Inspection After Repair" after replacing the fuel injector assembly. Refer to «INITIALIZATION [12/2013 - ]»(ref-651185-S28288611502014081900000) . NG --> See step 6 OK: Go to next step
  3. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM) Disconnect the fuel injector assembly connectors. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C1-1 - C10-20 (#10) Always Below 1 ohms C2-1 - C10-17 (#20) Always Below 1 ohms C3-1 - C10-18 (#30) Always Below 1 ohms C4-1 - C10-19 (#40) Always Below 1 ohms C1-1 or C10-20 (#10) - Body ground Always 10 kohms or higher C2-1 or C10-17 (#20) - Body ground Always 10 kohms or higher C3-1 or C10-18 (#30) - Body ground Always 10 kohms or higher C4-1 or C10-19 (#40) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
  4. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - FUEL INJECTOR ASSEMBLY) Remove the No. 1 integration relay from the No. 2 engine room relay block and No. 2 junction block assembly. Disconnect the fuel injector assembly connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2D-4 - C1-2 Always Below 1 ohms 2D-4 - C2-2 Always Below 1 ohms 2D-4 - C3-2 Always Below 1 ohms 2D-4 - C4-2 Always Below 1 ohms 2D-4 or C1-2 - Body ground Always 10 kohms or higher 2D-4 or C2-2 - Body ground Always 10 kohms or higher 2D-4 or C3-2 - Body ground Always 10 kohms or higher 2D-4 or C4-2 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 5
  5. CHECK ECM POWER SOURCE CIRCUIT. Refer to «ECM Power Source Circuit [12/2013 - ]»(ref-651307-S34343707552014081900000)
  6. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651313-S04792372572014081900000)
  7. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [12/2013 - ]»(ref-651185-S01065047952014081900000)
  1. CHECK THAT MIL IS ILLUMINATED Perform troubleshooting in accordance with the table below. RESULT Result Proceed to MIL remains on A MIL does not illuminate B B --> See step 5 A: Go to next step
  2. CHECK WHETHER DTC OUTPUT RECURS Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Check if any DTCs have been detected. Note down any DTCs. RESULT Result Proceed to DTC is not detected A Any DTCs are detected B HINT: Check for detected DTCs output from other ECUs which relate to the MIL. B --> See step 8 A: Go to next step
  3. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT IN WIRE HARNESS) Disconnect the A40 ECM connector. Turn the ignition switch to ON (IG). Check that the MIL is not illuminated. OK MIL is not illuminated. TEXT IN ILLUSTRATION *a Front view of wire harness connector (to ECM) NG --> See step 4 OK --> See step 9
  4. CHECK HARNESS AND CONNECTOR (COMBINATION METER SUB-ASSEMBLY - ECM) Disconnect the combination meter sub-assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G1-24 (EFI) or A40-27 (W) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 10
  5. CHECK THAT MIL IS ILLUMINATED Check if the MIL is illuminated when the ignition switch is turned to ON (IG). OK MIL should be illuminated. NG --> See step 6 OK --> See step 11
  6. CHECK THAT ENGINE STARTS Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE [12/2013 - ]»(ref-651169-S20116998062014081900000) . Start the engine. RESULT Result Proceed to Engine starts A Engine does not start* B HINT: *: The Techstream cannot communicate with the ECM. B --> See step 12 A: Go to next step
  7. CHECK HARNESS AND CONNECTOR (COMBINATION METER SUB-ASSEMBLY - ECM) Disconnect the combination meter sub-assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G1-24 (EFI) - A40-27 (W) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 13
  8. REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651185-S10578182502014081900000)
  9. REPLACE ECM. Refer to «REMOVAL [12/2013 - ]»(ref-651312-S03822479482014081900000)
  10. REPLACE COMBINATION METER SUB-ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651321-S10820283112014081900000)
  11. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651185-S15702456612014081900000)
  12. GO TO VC OUTPUT CIRCUIT. Refer to «VC Output Circuit [12/2013 - ]»(ref-651307-S20377264932014081900000)
  13. REPLACE COMBINATION METER SUB-ASSEMBLY. Refer to «REMOVAL [12/2013 - ]»(ref-651321-S10820283112014081900000)