REPLACEMENT
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 64
Scheme 65
Scheme 66
- REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET Remove the 4 screws. Disconnect the clamp from the radio bracket No.2. Disconnect the connectors, then remove the radio receiver assembly W/bracket.
- REMOVE RADIO BRACKET NO.1 Remove the 4 screws and radio bracket No.1.
- REMOVE RADIO BRACKET NO.2 Remove the 4 screws and radio bracket No.2.
- REMOVE RADIO RECEIVER ASSY
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 67
Scheme 68
Scheme 69
- REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE NAVIGATION RECEIVER ASSEMBLY W/BRACKET Remove the 4 screws. Disconnect the clamp from the radio bracket No.2. Disconnect the connectors, then remove the navigation receiver assembly w/bracket.
- REMOVE RADIO BRACKET NO.1 Remove the 4 screws and radio bracket No.1.
- REMOVE RADIO BRACKET NO.2 Remove the 4 screws and radio bracket No.2.
- REMOVE NAVIGATION RECEIVER ASSY
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 70
- DISCONNECT BATTERY NEGATIVE TERMINAL (SEE «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-225923-S25208464262006032300000) )
- REMOVE FRONT SEAT (PASSENGER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S16875740542006032300000) )
- REMOVE DISC PLAYER CHANGER Disconnect the connector. Remove the 3 bolts and disc player changer.
- INSTALL FRONT SEAT (PASSENGER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S16875740542006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 71
Scheme 72
Scheme 73
Scheme 74
Scheme 75
- REMOVE FRONT DOOR PULL HANDLE LH (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT NO.2 SPEAKER ASSY Disconnect the connector. Using a drill of less than phi 4 mm (0.16 in.), drill out the 3 rivet heads and remove the front No.1 speaker assy from the front door panel. Gently and vertically put the drill to the rivet, and cut the rivet flanges. NOTE: Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill. Take cafe as the cut rivet is hot. Even if flange is taken off, continue drilling and push out remaining fragments with the drill. Using a vacuum cleaner, remove the drilled rivet and their dust from the inside of the front door panel.
- INSTALL FRONT NO.1 SPEAKER ASSY Using an air riveter or hand riveter, 3 new strike rivets to install the front No.1 speaker assy to the front door panel. NOTE: Install the new strike rivet in following order shown in the illustration to install the front No.1 speaker assy. NOTE: Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent. Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly. Install the rivet while attaching materials, as they are not tightened firmly. Connect the connector.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 76
- REMOVE FRONT DOOR PULL HANDLE LH (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-225934-S22381032882006032300000) )
- REMOVE FRONT NO.2 SPEAKER ASSY Disconnect the connector. Remove the 2 nuts and front No.2 speaker assy from the front door panel.
- INSTALL FRONT NO.2 SPEAKER ASSY Install the front No.2 speaker assy with the 2 nuts. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) Connect the connector.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 77
Scheme 78
Scheme 79
Scheme 80
Scheme 81
- REMOVE REAR DOOR PULL HANDLE (SEE «OVERHAUL»(ref-225934-S41017046852006032300000) )
- REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (SEE «OVERHAUL»(ref-225934-S41017046852006032300000) )
- REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-225934-S41017046852006032300000) )
- REMOVE REAR SPEAKER ASSY Disconnect the connector. Using a drill of less than phi 4 mm (0.16 in.), drill out the 3 rivet heads and remove the rear speaker assy from the rear door panel. Gently and vertically put the drill to the rivet, and cut the rivet flanges. NOTE: Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill. Take cafe as the cut rivet is hot. Even if flange is taken off, continue drilling and push out remaining fragments with the drill. Using a vacuum cleaner, remove the drilled rivet s and their dust from the inside of the rear door panel.
- INSTALL REAR SPEAKER ASSY Using an air riveter or hand riveter, 3 new strike rivets install the rear speaker assy to the rear door panel. NOTE: Install the new strike rivet in following order shown in the illustration to install the rear speaker assy. NOTE: Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent. Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly. Install the rivet while attaching materials, as they are not tightened firmly. Connect the connector.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 82
Scheme 83
- REMOVE DECK BOARD SUB-ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE DECK FLOOR BOX REAR (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE LUGGAGE COMPARTMENT TRAY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE BACK DOOR WEATHERSTRIP (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE DECK TRIM COVER REAR (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE TONNEAU COVER ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE REAR SEAT CUSHION ASSY AND REAR SEAT BACK ASSY (SEE «OVERHAUL»(ref-225931-S20543371062006032300000) )
- REMOVE REAR SEAT SIDE GARNISH RH (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- REMOVE DECK TRIM SIDE PANEL ASSY RH Remove the 4 bolts and 4 rope hooks. Using a screwdriver, remove the deck trim side panel assembly RH. HINT: Tape the screwdriver tip before use.
- REMOVE W/BOX SPEAKER ASSY NO.1 Disconnect the connector. Remove the 5 bolts and W/box speaker assy No.1.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 84
- DISCONNECT BATTERY NEGATIVE TERMINAL (SEE «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-225923-S25208464262006032300000) )
- REMOVE FRONT SEAT (PASSENGER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S16875740542006032300000) )
- REMOVE STEREO COMPONENT AMPLIFIER ASSY Remove the 3 bolts and stereo component amplifier assy.
- INSTALL FRONT SEAT (PASSENGER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S16875740542006032300000) )
HINT
COMPONENTS: See COMPONENTS .
Scheme 85
Scheme 86
- REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) ) HINT: Refer to the instructions for removal of the instrument panel sub-assy upper.
- REMOVE RADIO WIRE SUB ASSY Disconnect the connector. Remove the 3 clamps and radio wire sub assy.
- INSTALL INSTRUMENT PANEL SUB-ASSY UPPER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 87
- REMOVE ROOF HEADLINING ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) ) HINT: Refer to the instructions for removal of the roof headlining assy.
- REMOVE ANTENNA CORD SUB-ASSY Remove the antenna cord sub-assy from the roof headlining assy.
- INSTALL ANTENNA CORD SUB-ASSY Tape the antenna cord sub-assy at the position of the roof headlining assy shown in the illustration. NOTE: The antenna cord sub-assy should come to the center of the tape (100 mm (3.94 in.) x 25 mm (0.98 in.)) when taped. Try not to touch the adhesive side of the tape when taping.
- INSTALL ROOF HEADLINING ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- INSTALL REAR SEAT CUSHION ASSY AND REAR SEAT BACK ASSY (SEE «OVERHAUL»(ref-225931-S20543371062006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 88
Scheme 89
Scheme 90
Scheme 91
- REMOVE ROOF ANTENNA POLE SUB-ASSY (SEE «ROOF ANTENNA POLE SUB-ASSY»(ref-225927-S23835653422006032300000) )
- REMOVE ROOF HEADLINING ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) ) HINT: Refer to the instructions for removal of the roof headlining assy.
- REMOVE AMPLIFIER ANTENNA ASSY Remove the 4 clamps and antenna nut. Release the 2 fitting claws, remove the amplifier antenna assy.
- INSTALL AMPLIFIER ANTENNA ASSY Set the amplifier antenna assy to the hole on the roof, and place the antenna cord on the cutout on the antenna nut. Install the amplifier antenna assy with the antenna nut. Torque: 4.5 N.m (46 kgf.cm, 40 in.lbf) Install the 4 clamps.
- INSTALL ROOF HEADLINING ASSY (SEE «REPLACEMENT»(ref-225935-S38999165372006032300000) )
- INSTALL REAR SEAT CUSHION ASSY AND REAR SEAT BACK ASSY (SEE «OVERHAUL»(ref-225931-S20543371062006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 92
- REMOVE ROOF ANTENNA POLE SUB-ASSY Remove the antenna pole sub-assy by turning it in the arrow direction in the illustration.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 93
- REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE NAVIGATION RECEIVER ASSEMBLY W/BRACKET (SEE «NAVIGATION RECEIVER ASSY»(ref-225927-S08517695992006032300000) )
- REMOVE NAVIGATION ANTENNA CORD SUB-ASSY Disconnect the connector, remove the navigation antenna cord sub-assy.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 94
- REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) ) HINT: Refer to the instructions for removal of the instrument panel sub-assy upper.
- REMOVE NAVIGATION ANTENNA ASSY Disconnect the connector, remove the navigation antenna cord sub-assy. Remove the 2 screws and navigation antenna assy from the defroster nozzle assy.
- INSTALL INSTRUMENT PANEL SUB-ASSY UPPER (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 95
Scheme 96
- REMOVE SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE) (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CTR (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE CIGARETTE LIGHTER COVER Release the 2 fitting claws, remove the cigarette lighter cover.
- REMOVE CIGARETTE LIGHTER ASSY Remove the cigarette lighter knob and element assy. Turn the socket in the circumference direction as shown in the illustration, disengage the claw between the socket and the cigarette lighter bezel stay, and push out the socket to the room side. Align the socket with the notch on the cigarette lighter bezel stay, remove the cigarette lighter assy to the room side.
- INSTALL CIGARETTE LIGHTER ASSY Align the socket with the notch on the cigarette lighter bezel stay, push the cigarette lighter assy into as hard as possible and install it. Install the cigarette lighter knob and element assy.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 97
Scheme 98
- REMOVE SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE) (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CTR (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE CONSOLE BOX ASSY REAR (SEE «REPLACEMENT»(ref-225916-S06771928662006032300000) )
- REMOVE POWER POINT SOCKET ASSY Turn the socket in the circumference direction as shown in the illustration, disengage the claw between the socket and the power point socket cover, and push out the socket to the room side. Align the socket with the notch on the power point socket cover, remove the power point socket assy to the room side.
- INSTALL POWER POINT SOCKET ASSY Align the socket with the notch on the power point socket cover, push the power point socket assy into as hard as possible and install it.
- INSTALL CONSOLE BOX ASSY REAR (SEE «REPLACEMENT»(ref-225916-S06771928662006032300000) )
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 99
- REMOVE SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE) (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CTR (SEE «REPLACEMENT»(ref-225930-S11540386732006032300000) )
- REMOVE POWER POINT SOCKET ASSY NO.2 Release the 2 fitting claws, remove the power point socket assy No.2.
HINT
- See «COMPONENTS»(ref-225927-S34377093682006032300000) .
- Installation is in the reverse order of removal.
Scheme 100
Scheme 101
- DISCONNECT BATTERY NEGATIVE TERMINAL (SEE «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-225923-S25208464262006032300000) )
- REMOVE FRONT SEAT (DRIVER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S02226213782006032300000) )
- REMOVE VOLTAGE INVERTER ASSY Remove the 2 bolts. Fold the floor carpet to the inside. Disconnect the connector. Remove the voltage inverter assy.
- INSTALL VOLTAGE INVERTER ASSY Install the voltage inverter assy. Connect the connector. Fold the floor carpet to the inside. Tighten the 2 bolts. Torque: 7.0 N.m (71 kgf.cm, 62 in. lbf) NOTE: Tighten the bolts in following order shown in the illustration to install the voltage inverter assy.
- INSTALL FRONT SEAT (DRIVER SEAT POSITION) (SEE «OVERHAUL»(ref-225931-S02226213782006032300000) )