Service Specifications: Specifications — Toyota Matrix E130 (2002-2008)

SPECIFIED TORQUE FOR STANDARD BOLTS

Class	Diameter mm	Pitch mm	Specified torque
			Hexagon head bolt			Hexagon flange bolt
			N.m	Kgf.cm	Ft.lbf	N.m	Kgf.cm	Ft.lbf
4T	6	1	5	55	48 in..lbf	6	60	52 in..lbf
	8	1.25	12.5	130	9	14	145	10
	10	1.25	26	260	19	29	290	21
	12	1.25	47	480	35	53	540	39
	14	1.5	74	760	55	84	850	61
	16	1.5	115	1,150	83
5T	6	1	6.5	65	56 in..lbf	7.5	75	65 in..lbf
	8	1.25	15.5	160	12	17.5	175	13
	10	1.25	32	330	24	36	360	26
	12	1.25	59	600	43	65	670	48
	14	1.5	91	930	67	100	1,050	76
	16	1.5	140	1,400	101
6T	6	1	8	80	69 in..lbf	9	90	78 in..lbf
	8	1.25	19	195	14	21	210	15
	10	1.25	39	400	29	44	440	32
	12	1.25	71	730	53	80	810	59
	14	1.5	110	1,100	80	125	1,250	90
	16	1.5	170	1,750	127
7T	6	1	10.5	110	8	12	120	9
	8	1.25	25	260	19	28	290	21
	10	1.25	52	530	38	58	590	43
	12	1.25	95	970	70	105	1,050	76
	14	1.5	145	1,500	108	165	1,700	123
	16	1.5	230	2,300	166
8T	8	1.25	29	300	22	33	330	24
	10	1.25	61	620	45	68	690	50
	12	1.25	110	1,100	80	120	1,250	90
9T	8	1.25	34	340	25	37	380	27
	10	1.25	70	710	51	78	790	57
	12	1.25	125	1,300	94	140	1,450	105
10T	8	1.25	38	390	28	42	430	31
	10	1.25	78	800	58	88	890	64
	12	1.25	140	1,450	105	155	1,600	116
11T	8	1.25	42	430	31	47	480	35
	10	1.25	87	890	64	97	990	72
	12	1.25	155	1,600	116	175	1,800	130

Standard Bolt Torque Specifications

Scheme 1

Scheme 1: HOW TO DETERMINE NUT STRENGTH

HINT

Use the nut with the same number of the nut strength classification or greater than the bolt strength classification number when tightening parts with a bolt and nut.

Example: Bolt = 4T

Nut = 4N or more

TORQUE SPECIFICATIONS

1ZZ-FE (FF)

Part Tightened	N.m	Kgf.cm	Ft.lbf
Throttle body assy at Intake manifold	9.0	90	80 in.lbf
Air cleaner hose at Throttle body assy	2.0	20	18 in.lbf
Battery negative terminal at Battery	5.4	55	48 in.lbf
Cylinder head cover No. 2 at Cylinder head sub-assy	7.0	71	62 in.lbf
Accelerator pedal assy at Body	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - ENGINE CONTROL SYSTEM - 1ZZ-FE (FF)

1ZZ-FE (4WD)

Part Tightened	N.m	Kgf.cm	Ft.lbf
IAC Valve at Throttle body assy	3.7	38	33 in.lbf
Throttle position sensor at Throttle body assy	2.0	20	18 in.lbf
Throttle body assy at Accelerator control bracket	13	133	9.6
Throttle body assy at Intake manifold	30	306	22
Cylinder head cover No. 2 at Cylinder head cover sub-assy	7.0	71	62 in.lbf
Battery negative terminal at Battery	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - ENGINE CONTROL SYSTEM - 1ZZ-FE (4WD)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
IAC Valve at Throttle body assy	3.7	38	33 in.lbf
Throttle position sensor at Throttle body assy	2.0	20	18 in.lbf
Throttle body assy at Intake air surge tank	22	224	16
Air cleaner hose No. 1 at Throttle body assy	2.0	20	18 in.lbf
Cylinder head cover No. 2 at Cylinder head cover sub-assy	7.0	71	62 in.lbf
Battery negative terminal at Battery	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - ENGINE CONTROL SYSTEM (2ZZ-GE)

1ZZ-FE/2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
ECM Bracket at ECM	3.2	33	28 in.lbf
ECM Bracket No. 2 at ECM	3.2	33	28 in.lbf
ECM Bracket No. 3 at ECM	3.2	33	28 in.lbf
ECM at Blower assy	3.0	31	27 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - ENGINE CONTROL SYSTEM (1ZZ-FE/2ZZ-GE)

1ZZ-FE

Part Tightened		N.m	Kgf.cm	Ft.lbf
Battery negative terminal at Battery		5.4	55	48 in.lbf
Fuel delivery pipe sub-assy at Cylinder head sub-assy	Bolt A	19	194	14
Fuel delivery pipe sub-assy at Cylinder head sub-assy	Bolt B	9.0	92	80 in.lbf
Cylinder head cover at Cylinder head cover No.2		7.0	70	62 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - FUEL (1ZZ-FE)

1ZZ-FE(4WD)

Part Tightened	N.m	Kgf.cm	Ft.lbf
Fuel tank vent tube set plate at Fuel tank assy	6.0	61	53 in.lbf
Fuel tank protector No. 2 at Fuel tank assy	6.0	61	53 in.lbf
Fuel tank inlet valve assy at Fuel tank assy	3.5	36	31 in.lbf
Fuel tube clamp No. 4 at Fuel tank assy	6.0	61	53 in.lbf
Check valve protector at Fuel tank assy	3.5	36	53 in.lbf
Evaporation vent tube clamp No. 2 at Fuel tank assy	6.0	61	53 in.lbf
Charcoal canister assy at Body	19	194	14
Front floor heat insulator No. 2 at Body	5.5	56	49 in.lbf
Front floor heat insulator No. 1 at Body	5.5	56	49 in.lbf
Exhaust pipe assy center at Exhaust pipe assy front	43	440	32
Exhaust pipe assy center at Tail pipe assy	32	330	24

TIGHTENING TORQUE SPECIFICATIONS - FUEL - 1ZZ-FE (4WD)

2ZZ-GE

Part Tightened		N.m	Kgf.cm	Ft.lbf
Battery negative terminal at Battery		5.4	55	48 in.lbf
Fuel delivery pipe sub-assy at Cylinder head sub-assy	Bolt A	29	295	21
Fuel delivery pipe sub-assy at Cylinder head sub-assy	Bolt B	9.0	92	80 in.lbf
Clamp at Cylinder head cover sub-assy		9.0	90	80 in.lbf
Engine wire at Cylinder head cover sub-assy		10	100	7
Cylinder head cover at Cylinder head cover No.2		7.0	70	62 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - FUEL (2ZZ-GE)

1ZZ-FE/2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Rear seat cushion assy RH at Body	41	420	30
Fuel tank band No. 1 at Body	39	400	29
Parking brake cable assy No. 2 at Body	5.4	55	48 in.lbf
Parking brake cable assy No. 3 at Body	5.4	55	48 in.lbf
Exhaust pipe assy front at Exhaust manifold (2WD)	43	440	32
Exhaust pipe assy front at Exhaust pipe assy tail (2WD)	43	440	32

TIGHTENING TORQUE SPECIFICATIONS - FUEL (1ZZ-FE/2ZZ-GE)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Air pump assy at Body	7.0	71	62 in.lbf
Ground cable at Air pump assy	8.4	86	74 in.lbf
Battery negative terminal at Battery	5.4	55	48 in.lbf
Air switching valve bracket at Air switching valve assy	8.0	82	71 in.lbf
Pressure sensor at Air switching valve assy	5.0	51	44 in.lbf
Air switching valve assy at Engine mounting bracket RH	21	209	15
Cooler refrigerant suction hose No. 1 at Body	9.8	100	7

TIGHTENING TORQUE SPECIFICATIONS - EMISSION CONTROL (2ZZ-GE)

1ZZ-FE

Part Tightened		N.m	Kgf.cm	Ft.lbf
Battery negative terminal x Battery		5.4	55	48 in..lbf
Engine hanger x Cylinder head sub-assy		38	387	28
Radio setting condenser x Cylinder head sub-assy		10	102	7
Engine coolant temperature sensor x Cylinder head sub-assy		19.6	200	14
Exhaust manifold x Cylinder head sub-assy		37	377	27
Exhaust manifold heat insulator No. 1 x Exhaust manifold		18	184	13
Manifold stay x Exhaust manifold		49	500	36
Manifold stay x Cylinder block sub-assy		49	500	36
Knock sensor x Cylinder block sub-assy		20	205	15
Crankshaft position sensor x Timing chain or belt cover		9.0	92	80 in. lbf
Camshaft position sensor x Cylinder head sub-assy		9.0	92	80 in..lbf
Water by-pass pipe No. 1 x Cylinder block sub-assy		9.0	92	80 in..lbf
Water by-pass pipe No. 1 x Cylinder head sub-assy		9.0	92	80 in..lbf
Oil level gage guide x Water by-pass pipe No. 1		13	133	10
Heated oxygen sensor x Exhaust manifold		44	450	33
Engine mounting bracket rear x Engine mounting insulator rear		65	663	48
Engine mounting bracket front x Engine mounting insulator front		52	530	38
Engine mounting bracket LH x Engine mounting insulator LH		80	816	59
Engine mounting bracket RH x Engine mounting insulator RH		52	530	38
Front suspension crossmember sub-assy x Body	Front	113	1,152	83
(See page 14-25)	Rear	157	1,601	116
Center member x Body		60	612	44
Return tube sub-assy x Body	Bolt A	5.0	51	44 in..lbf
(See page 14-25)	Bolt B	7.8	80	69 in. lbf
Cruise control actuator assy x Cruise control bracket		6.0	61	53 in..lbf
Air cleaner case x Body		7.0	71	62 in..lbf
Air cleaner case x Engine mounting bracket LH		7.0	71	62 in..lbf
Battery carrier x Body		12.8	131	9
Battery clamp sub-assy x Body		5.0	51	44 in..lbf
Battery clamp sub-assy x Battery clamp bolt		3.5	36	31 in..lbf
Front wheel RH & LH x Front axle hub sub-assy RH & LH		103	1,050	76
Oil strainer sub-assy x Crankshaft bearing cap sub-assy		9.0	92	80 in..lbf
Oil pan sub-assy x Crankshaft bearing cap sub-assy		9.0	92	80 in..lbf
Oil pan drain plug x Oil pan sub-assy		37	377	27
Oil filter union x Crankshaft bearing cap sub-assy		30	306	22
Oil filter sub-assy x Oil filter union		13	133	10
Cylinder head sub-assy x Cylinder block sub-assy	1st	49	500	36
(See page 14-44)	2nd	Turn 90°	Turn 90°	Turn 90°
Camshaft timing gear assy x Camshaft		54	551	40
Camshaft timing gear or sprocket x No. 2 Camshaft		54	551	40
Camshaft bearing cap No. 1 x Cylinder head sub-assy		23	235	17
Camshaft bearing cap No. 3 x Cylinder head sub-assy		13	133	10
Oil control valve filter x Cylinder head sub-assy		30	306	22
Camshaft timing oil control valve assy x Cylinder head sub-assy		9.0	92	80 in..lbf
Oil pump assy x Cylinder block sub-assy		9.0	92	80 in..lbf
Chain vibration damper No. 1 x Cylinder head sub-assy		9.0	92	80 in..lbf
Chain vibration damper No. 1 x Cylinder block sub-assy		9.0	92	80 in..lbf
Chain tensioner slipper x Cylinder block sub-assy		18.5	189	14
Stud bolt x Timing chain cover sub-assy		5.0	51	44 in..lbf
Timing chain or belt cover sub-assy x Cylinder head sub-assy		13	133	10
Timing chain or belt cover sub-assy x Cylinder block sub-assy	A	13	133	10
(See page 14-44)	B	18.5	189	14
Chain tensioner assy No. 1 x Timing chain or belt cover sub-assy		9.0	92	80 in.lbf
Crankshaft pulley x Crankshaft		138	1,407	102
Water pump assy x Timing chain cover sub-assy	A	9.0	92	80 in..lbf
(See page 14-44)	B	11	112	8
Engine mounting bracket RH x Timing chain or belt cover sub-assy		47	479	35
Cylinder head cover sub-assy x Cylinder head sub-assy	A	11	112	8
(See page 14-44)	B	9.0	92	80 in..lbf
Cylinder head cover sub-assy x Timing chain or belt cover sub-assy		11	112	8
Spark plug x Cylinder head sub-assy		25	255	18
Ventilation valve sub-assy x Cylinder head cover sub-assy		30	306	22
V-ribbed belt tensioner assy x Cylinder head sub-assy		29	296	21
V-ribbed belt tensioner assy x Cylinder block sub-assy		69	704	51
Ignition coil assy x Cylinder head cover sub-assy		9.0	92	80 in..lbf
Engine wire x Cylinder head cover sub-assy		9.0	92	80 in..lbf
Engine mounting insulator RH x Body		52	530	38
Engine mounting insulator RH x Engine mounting bracket		52	530	38
Oil reservoir bracket No. 1 x Body		7.8	80	69 in..lbf
Cylinder head cover No. 2 x Cylinder head cover sub-assy		7.0	71	62 in..lbf
Intake manifold x Cylinder head sub-assy		30	306	22
Drive plate & ring gear sub-assy x Crankshaft		88	897	65
Flywheel sub-assy x Crankshaft	1st	49	500	36
(see page 14-117)	2nd	Turn 90°	Turn 90°	Turn 90°
Stud bolt x Cylinder head sub-assy	A, D and E	9.5	97	84 in..lbf
(See page 14-121)	B and C	5.0	51	44 in..lbf
W/ Head taper screw plug No. 2 x Cylinder head sub-assy		44	449	33
Connecting rod cap x Connecting rod	1st	20	204	15
(See page 14-134)	2nd	Turn 90°	Turn 90°	Turn 90°
Crankshaft bearing cap sub-assy x Cylinder block sub-assy	1st	44	449	33
(Seepage 14-134)	2nd	Turn 90°	Turn 90°	Turn 90°
	Others	19	194	14
Stud bolt x Cylinder block sub-assy	A, C and D	5.0	51	44 in..lbf
(See page 14-134)	B	11	112	8
	E	9.0	92	80 in..lbf
Cylinder block water drain cock sub-assy x Cylinder block sub-assy		25	255	18

Tightening Torque Specification - Engine Mechanical (1ZZ-FE)

2ZZ-GE

Part Tightened		N.m	Kgf cm	Ft.lbf
Cylinder head cover No. 2 x Cylinder head cover sub-assy		7.0	71	62 in..lbf
Suction hose bracket x Body		9.8	100	87 in..lbf
Cylinder head cover sub-assy x Cylinder head sub-assy		10	102	7
Union to connector tube hose clamp x Cylinder head cover sub-assy		7.0	71	62 in..lbf
Fuel tube clamp x Cylinder head cover sub-assy		7.5	76	66 in..lbf
Wire harness protector x Cylinder head cover sub-assy		9.0	92	80 in..lbf
Ventilation No. 1 tube x Cylinder head cover sub-assy		10	102	7
Ventilation No. 1 tube x Intake manifold		24	245	18
Ignition coil assy x Cylinder head cover sub-assy		9.0	92	80 in..lbf
Engine hanger x Cylinder head sub-assy		38	387	28
Engine coolant temperature sensor x Cylinder head sub-assy		20	204	15
Camshaft position sensor x Cylinder head sub-assy		9.0	92	80 in..lbf
Knock sensor x Cylinder block sub-assy		20	204	15
Oil pressure switch assy x Cylinder head sub-assy		15	153	11
Engine oil pressure switch assy x Crankshaft bearing cap sub-assy		15	153	11
Crankshaft position sensor x Timing chain or belt cover sub-assy		9.0	92	80 in..lbf
Water by-pass pipe No. 1 x Cylinder block sub-assy	Nut	10	102	7
Water by-pass pipe No. 1 x Cylinder block sub-assy	Bolt	8.5	87	75 in..lbf
Water by-pass pipe No. 1 x Cylinder head sub-assy		21	214	15
Ventilation case No. 1 x Cylinder block sub-assy		9.0	92	80 in..lbf
Water inlet x Cylinder block sub-assy		10	102	7
Intake manifold x Cylinder head sub-assy		34	347	25
Intake manifold x Cylinder block sub-assy		46	469	34
Surge tank stay No. 1 x Intake manifold		24	245	18
Surge tank stay No. 1 x Cylinder head sub-assy		24	245	18
Exhaust manifold x Cylinder head sub-assy	A	50	510	16
Exhaust manifold x Cylinder head sub-assy	B	21	214	37
Exhaust manifold heat insulator No. 1 x Exhaust manifold		20	204	15
Manifold stay x Exhaust manifold		50	510	37
Manifold stay x Cylinder block sub-assy		50	510	37
V-ribbed belt tensioner assy x Timing chain or belt cover sub-assy	Bolt	100	1,020	74
	Nut	29	296	21
Flywheel sub-assy x Crankshaft	1st	49	500	36
Flywheel sub-assy x Crankshaft	2nd	Turn 90°	Turn 90°	Turn 90°
Transverse engine engine mounting bracket rear x Transverse engine engine mounting insulator rear		65	663	48
Transverse engine engine mounting bracket front x Transverse engine engine mounting insulator front		52	530	38
Transverse engine engine mounting bracket LH x Transverse engine engine mounting insulator LH		80	816	59
Transverse engine engine mounting bracket RH x Transverse engine engine mounting insulator RH		52	530	38
Front suspension crossmember sub-assy x Body	Front	113	1,152	83
Front suspension crossmember sub-assy x Body	Rear	157	1,601	116
Engine mounting member sub-assy center x Body		39	398	29
Vane pump oil reservoir bracket x Body		7.8	80	69 in..lbf
Return tube sub-assy x Body	Bolt A	5.0	51	44 in..lbf
Return tube sub-assy x Body	Bolt B	7.8	80	69 in..lbf
Cruise control actuator x Cruise control bracket		6.0	61	53 in..lbf
Air cleaner case x Body		7.0	71	62 in..lbf
Air cleaner case x Transverse engine engine mounting bracket LH		7.0	71	62 in..lbf
Battery carrier x Body		13	133	10
Front wheel RH & LH x Front axle hub sub-assy RH & LH		103	1,050	76
Oil pan baffle plate x Crankshaft bearing cap sub-assy		9.0	92	80 in..lbf
Oil strainer sub-assy x Crankshaft bearing cap sub-assy		9.0	92	80 in..lbf
Oil pan sub-assy x Crankshaft bearing cap sub-assy		9.0	92	80 in..lbf
Oil pan drain plug x Oil pan sub-assy		37	377	27
Oil filter union x Crankshaft bearing cap sub-assy		30	306	22
Cylinder head sub-assy x Cylinder block sub-assy	1st	35	357	26
Cylinder head sub-assy x Cylinder block sub-assy	2nd	Turn 180°	Turn 180°	Turn 180°
Valve rocker shaft sub-assy x Cylinder head sub-assy		10	102	7
Oil control valve filter x Cylinder head sub-assy		29	296	21
Camshaft timing oil control valve assy x Cylinder head sub-assy		9.0	92	80 in..lbf
Cam timing control valve housing x Cylinder head sub-assy		9.0	92	80 in..lbf
Camshaft timing gear assy x Camshaft		54	551	40
Camshaft timing gear or sprocket x No. 2 Camshaft		54	551	40
Camshaft bearing cap x Cylinder head sub-assy		19	194	14
Oil pump assy x Cylinder block sub-assy		9.0	92	80 in..lbf
Chain vibration damper No. 1 x Cylinder head sub-assy		21	214	15
Chain vibration damper No. 1 x Cylinder block sub-assy		21	214	15
Chain tensioner slipper x Cylinder block sub-assy		21	214	15
Timing chain or belt cover sub-assy x Cylinder head sub-assy		11	112	8
Timing chain or belt cover sub-assy x Cylinder block sub-assy		21	214	15
Chain tensioner assy No. 1 x Timing chain or belt cover sub-assy		9.0	92	80 in..lbf
Crankshaft pulley x Crankshaft		120	1,224	89
Transverse engine engine mounting bracket x Timing chain or belt cover sub-assy		49	500	36
Water pump assy x Timing chain or belt cover sub-assy		9.0	92	80 in..lbf
Water pump assy x Cylinder block sub-assy		9.0	92	80 in..lbf
Water pump pulley x Water pump assy		15	153	11
Spark plug x Cylinder head sub-assy		18	184	13
Ventilation valve sub-assy x Cylinder head cover sub-assy		27	275	20
Stud bolt x Timing chain or belt cover sub-assy		9.5	97	84 in..lbf
Stud bolt x Cylinder head sub-assy	A, B, D and E	9.5	97	84 in..lbf
	C	5.0	51	44 in..lbf
	F	19	194	14
W/ head taper screw plug No. 1 x Cylinder head sub-assy		78	796	58
Connecting rod cap x Connecting rod	1st	30	306	22
Connecting rod cap x Connecting rod	2nd	Turn 90°	Turn 90°	Turn 90°
Crankshaft bearing cap sub-assy x Cylinder block sub-assy	1st	22	224	16
	2nd	44	449	32
	3rd	Turn 45°	Turn 45°	Turn 45°
	4th	Turn 45°	Turn 45°	Turn 45°
	Others	18	184	13
Stud bolt x Cylinder block sub-assy	A, B and C	5.0	51	44 in..lbf
	D	19	194	14
	E	11	112	8
Sub-assy oil nozzle No. 1 x Cylinder block sub-assy		9.0	92	80 in..lbf
Screw plug x Crankshaft bearing cap sub-assy		43	438	32
Cylinder block water drain cock sub-assy x Cylinder block sub-assy		25	255	18

Tightening Torque Specification - Engine Mechanical (2ZZ-GE)

1ZZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Exhaust pipe assy front at Exhaust manifold	43	440	32
Exhaust pipe assy tail at Exhaust pipe assy center (4WD)	43	440	32
Exhaust pipe assy tail at Exhaust pipe assy front (2WD)	43	440	32
Exhaust pipe assy tail at Exhaust pipe assy center (4WD)	32	330	24
Floor panel brace front at Body	30	302	22
Heated oxygen sensor (sensor 2 bank 1) at Exhaust pipe assy front (2WD)	44	450	33
Heated oxygen sensor (sensor 2 bank 1) at Exhaust pipe assy front (4WD)	44	450	33
Battery negative terminal at Battery	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - EXHAUST (1ZZ-FE)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Exhaust pipe assy front at Exhaust manifold	43	440	32
Exhaust pipe assy tail at Exhaust pipe assy front	43	440	32
Floor panel brace front at Body	30	302	22
Heated oxygen sensor (sensor 1 bank 1) at Exhaust pipe assy front	44	450	33
Heated oxygen sensor (sensor 2 bank 1 ) at Exhaust pipe assy front	44	450	33
Battery negative terminal at Battery	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - EXHAUST (2ZZ-GE)

1ZZ-FE

Part Tightened		N.m	Kgf.cm	Ft.lbf
Cylinder block water drain cock plug at Cylinder block		12.7	129	9
Water pump assy at Cylinder block sub-assy (See WATER PUMP ASSY (1ZZ-FE) )	Bolt A	9.0	92	80 in.lbf
	Bolt B	11	112	8
Water inlet at Cylinder block sub-assy		11	112	8

TIGHTENING TORQUE SPECIFICATIONS - COOLING (1ZZ-FE)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Water pump assy at Timing chain or belt cover sub-assy	9.0	92	80 in.lbf
Water pump assy at Cylinder block sub-assy	9.0	92	80 in.lbf
Water pump pulley at Water pump assy	15	153	11
Suction hose bracket at Body	9.8	100	87 in.lbf
Cylinder head cover No. 2 at Cylinder head cover sub-assy	7.0	71	62 in.lbf
Water inlet at Cylinder block sub-assy	10	102	7
Fan shroud sub-assy at Radiator assy	6.0	61	53 in.lbf
Radiator support upper at Body	19	194	14
Air pump outlet pipe at Radiator support	7.0	71	62 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - COOLING (2ZZ-GE)

1ZZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Oil pressure switch at Crankshaft bearing cap sub-assy	15	153	11
Oil pump assy at Cylinder block sub-assy	9.0	92	80 in.lbf
Chain vibration damper No. 1 at Cylinder head sub-assy	9.0	92	80 in.lbf
Chain vibration damper No. 1 at Cylinder block sub-assy	9.0	92	80 in.lbf
Battery negative terminal at Battery	5.4	55	48 in.lbf
Front wheel RH at Front axle hub sub-assy RH	103	1,050	76
Oil pump relief valve plug at Oil pump body	37	377	27
Oil pump cover at Oil pump body	10	102	7
Oil pan drain plug at Oil pan sub-assy	37	377	27
Oil filter sub-assy at Oil filter union	13	133	10

TIGHTENING TORQUE SPECIFICATIONS - LUBRICATION (1ZZ-FE)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Oil pressure switch at Crankshaft bearing cap sub-assy	15	153	11
Oil pump assy at Cylinder block sub-assy	9.0	92	80 in.lbf
Oil pan drain plug at Oil pan sub-assy	37	377	27
Oil pump cover at Oil pump body	10	105	8
Oil pump relief valve plug at Oil pump body	49	500	36
Oil filter sub-assy at Oil filter union	13	133	10

TIGHTENING TORQUE SPECIFICATIONS - LUBRICATION (2ZZ-GE)

1ZZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Spark plug at Cylinder head cover	25	255	18
Ignition coil at Cylinder head cover	9.0	92	80 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - IGNITION (1ZZ-FE)

2ZZ-GE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Spark plug at Cylinder head	18	178	13
Ignition coil at Cylinder head cover	9.0	92	80 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - IGNITION (2ZZ-GE)

1ZZ-FE/2ZZ-GE

Part Tightened		N.m	Kgf.cm	Ft.lbf
Lead wire at Terminal C		10	102	7
Starter assy at Transaxle housing assy		37	378	27
Starter wire at Starter assy		9.8	100	7
Battery negative terminal at Battery		5.4	55	48 in.lbf
Starter commutator end frame assy at Starter drive housing assy		6.0	61	53 in.lbf
Magnet switch at Starter drive housing assy		7.5	76	66 in.lbf
Generator assy at Engine mounting bracket RH		25	250	18
Generator assy at Timing chain cover sub-assy	1ZZ-FE	54	550	40
Generator assy at Timing chain cover sub-assy	2ZZ-GE	58	590	43
Wire harness clamp bracket at Engine mounting bracket RH (2ZZ-GE)		5.4	55	48 in.lbf
Generator wire at Generator assy		9.8	100	7
Generator bracket No. 1 at Generator assy (2ZZ-GE)		29	296	21
Generator bracket No. 1 at Intake air surge tank (2ZZ-GE)		29	296	21
Air pump outlet pipe at Body		7.0	71	62 in.lbf
Retainer plate at Generator drive end frame (1ZZ-FE)		3.0	31	27 in.lbf
Generator rectifier end frame at Generator drive end frame		4.5	46	40 in.lbf
Generator cord clip at Generator drive end frame		5.4	55	48 in.lbf
Generator w/rectifier holder at Generator drive end frame		2.9	30	26 in.lbf
Generator regulator assy at Generator rectifier end frame		2.0	20	18 in.lbf
Generator brush holder assy at Generator rectifier end frame		2.0	20	18 in.lbf
Generator rear end cover at Generator rectifier end frame		4.4	45	39 in.lbf
Terminal plate at Generator rectifier end frame	Bolt	3.9	40	35 in.lbf
Terminal plate at Generator rectifier end frame	Nut	4.4	45	39 in.lbf
Generator pulley at Generator rotor assy		111	1,132	82

TIGHTENING TORQUE SPECIFICATIONS (1ZZ-FE/2ZZ-GE)

Part Tightened		N.m	Kgf.cm	Ft.lbf
Tie rod end lock nut		74	755	55
Steering knuckle at Shock absorber		220	2,243	162
Hub nut		103	1,050	76
Suspension support at Piston rod		47	479	35
Suspension support at Body		39	398	29
ABS speed sensor wire harness bracket set bolt		29	296	21
Suspension cross member at Body	Bolt A	157	1,601	116
Suspension cross member at Body	Bolt B	113	1,152	83
Suspension cross member at Transverse engine, engine mounting insulator		52	530	38
Rack & pinion power steering gear assy set bolt	2WD	58	591	43
Rack & pinion power steering gear assy set bolt	4WD	127	1295	94
Steering knuckle at Lower ball joint		103	1,050	76
Stabilizer bracket No.1 at Suspension cross member		19	194	14
Stabilizer bar link set nut		74	755	55
Lower suspension arm at Lower ball joint		89	908	66
Lower suspension arm at Suspension cross member		137	1,397	101

TIGHTENING TORQUE SPECIFICATIONS - FRONT SUSPENSION

Part Tightened		N.m	Kgf.cm	Ft.lbf
Hub nut		103	1,050	76
Piston rod set nut		56	571	41
Shock absorber at Body		80	816	59
Shock absorber at Rear axle beam (FF)		80	816	59
Shock absorber at Rear suspension arm (4WD)		140	1,428	103
Parking brake cable set bolt		5.4	55	48 in.lbf
Rear axle hub set bolt (FF)		61	622	45
Rear axle hub set bolt (4WD)		56	571	41
Skid control sensor wire harness bracket set bolt (FF)		5.0	51	44 in.lbf
Rear axle beam at Body (FF)		85	867	63
Rear suspension arm at body (4WD)		65	663	48
Rear suspension arm at Rear suspension member (4WD)		74	755	55
Rear axle carrier at Rear suspension arm (4WD)		74	755	55
Rear suspension member set bolt and nut (4WD)		105	1,071	77
Speed sensor set bolt and nut (4WD)	(A)	8.0	82	71 in.lbf
Speed sensor set bolt and nut (4WD)	(B)	5.0	51	44 in.lbf
Upper control arm at Body (4WD)		74	755	55
Upper control arm at Rear axle carrier (4WD)		74	755	55
Stabilizer bar at Rear axle beam (FF)		195	1,988	144
Stabilizer bar at Rear suspension member (4WD)		18	184	13
Stabilizer bar at Stabilizer link (4WD)		44	449	32

TIGHTENING TORQUE SPECIFICATIONS - REAR SUSPENSION

Part tightened	N.m	Kgf.cm	Ft.lbf
Rear differential drain plug	39	398	29
Rear differential carrier cover plug (filler plug)	39	398	29
Rear differential filler plug (inspection plug)	98	1,000	72
Propeller w/center bearing shaft assy at Transmission coupling	74	750	54
Rear differential support No. 1 at Differential carrier assy rear	103	1,050	76
Differential support at Differential carrier assy rear	167	1,700	123
Rear differential support No.1 at Rear suspension member	118	1,200	87
Differential support at Rear suspension member	137	1,400	101
Differential carrier cover at Differential carrier	20	200	14
Rear drive pinion nut	223 (245)	2,270 (2,500)	164 (181)
Side bearing retainer at Differential carrier	42	430	31
Side bearing retainer at Rear differential breather plug oil deflector	4.9	50	43 in.lbf
Differential case at Differential ring gear	78	795	58

TIGHTENING TORQUE SPECIFICATIONS - DIFFERENTIAL

( ): For use without SST

Part Tightened		N.m	Kgf.cm	Ft.lbf
Intermediate shaft sub-assy at Center support bearing assy No. 1
1st		181	1,850	134
Loosen nut
2nd		69	700	51
Propeller w/center bearing shaft assy at Differential carrier assy rear		74	749	54
Propeller shaft sub-assy at Intermediate shaft sub-assy		27	275	20
Center support bearing assy No.1 at Body		37	374	27
Front wheel set nut		103	1,050	76
Rear wheel set nut		103	1,050	76
Manual transaxle oil drain plug		39	400	29
Automatic transaxle fluid drain plug	1ZZ-FE (2WD)	18	178	13
Automatic transaxle fluid drain plug	1ZZ-FE (4WD)/2ZZ-GE	49	500	36
Transfer oil drain plug		49	500	36
Bearing lock bolt	1ZZ-FE (4WD)	32	330	24
Bearing lock bolt	2ZZ-FE	64	650	47
Lower ball joint assy front at Suspension arm sub-assy lower No.1		89	908	66
Tie rod end sub-assy at Steering knuckle		49	500	36
Flexible hose and speed sensor front at Shock absorber assy front		29	296	21
Speed sensor front at Steering knuckle		8.0	82	71 in.lbf
Front stabilizer link assy at Shock absorber assy front		74	755	55
Front axle hub nut		216	2,200	159
Disc brake dust cover front at Steering knuckle		8.3	85	73 in.lbf
Lower ball joint assy front at Steering knuckle		103	1,050	76
Front axle assy at Shock absorber assy front		220	2,243	162
Front disc brake caliper assy at Steering knuckle		107	1,089	79
Rear axle hub & bearing assy at Rear axle beam		61	622	45
Rear disc brake caliper assy at Backing plate		47	479	35
Rear axle hub & bearing assy at Rear axle carrier sub-assy		56	571	41
Rear brake tube No. 4 at Flexible hose		15	153	11
Speed sensor rear at Rear axle carrier sub-assy		8.0	82	71 in.lbf
Rear axle shaft nut		216	2,200	159
Rear stabilizer link assy at Rear suspension arm assy No.1		44	450	32
Rear axle carrier sub-assy at Upper control arm assy		74	755	55
Rear axle carrier sub-assy at Rear suspension arm assy No.1		74	755	55
Parking brake cable assy No.3 at Rear brake drum sub-assy		7.8	80	69 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - DRIVE SHAFT / PROPELLER SHAFT / AXLE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Driven pinion gear nut (w/SST)	260 to 355	2,647 to 3,616	191 to 262
Ring gear at Transfer ring gear mounting case	78	790	57
Bearing cap set bolt	63	644	47
Transfer extension housing sub-assy at Transfer case	26	260	19
Transfer extension housing sub-assy at Transfer dynamic damper	26	260	19
Breather oil deflector set bolt	6.5	66	58 in.lbf
Transfer case rear cover No.1 at Transfer case	19	200	14
Transfer drain plug at Transfer assy	49	500	36
Transfer case No.1 plug at Transfer assy	49	500	36
Transfer case No.2 plug at Transfer assy	49	500	36
Transfer & transaxle setting stud bolt at Transfer assy	39	400	29
Transfer assy set nut	69	700	51
Transfer assy at Transfer stiffener plate center	34	347	25
Transfer assy at Engine mounting bracket RR	64	652	47
Transfer assy at Transfer stiffener plate RH	34	347	47

TIGHTENING TORQUE SPECIFICATIONS - TRANSFER

Part Tightened		N.m	Kgf.cm	Ft.lbf
Bleeder plug	Front brake	8.3	85	74 in.lbf
	Rear drum brake	8.3	85	74 in.lbf
	Rear disc brake	11	110	8
Brake booster push rod clevis lock nut		26	265	19
Brake pedal support sub-assy at Brake pedal sub-assy		37	375	27
Brake booster assy at Brake pedal support sub-assy		12.7	130	9
Brake pedal support sub-assy at Reinforcement		24	240	17
Brake master cylinder body at Piston stopper bolt		10	102	7
Brake master cylinder sub-assy at Brake booster assy		12.5	127	9
Brake line union nut		15.2	155	11
Wheel nut		103	1,050	76
Cruise control actuator assy w/bracket at Body		43	438	32
Front brake cylinder mounting at Steering knuckle		106.8	1,089	79
Front brake cylinder at Front brake cylinder mounting		34.3	350	25
Front disc brake caliper at Flexible hose		29	296	21
Rear drum brake wheel cylinder at Backing plate		10	102	7
Rear disc brake caliper installation bolt		46.6	475	34
Rear disc brake caliper at Flexible hose		29	296	21
Proportioning valve assy at Body		5.4	55	48 in.lbf
Brake actuator assy at Actuator bracket		6.0	61	53 in.lbf
Brake actuator bracket at Body		20	204	15
Front speed sensor at Steering knuckle		8.0	82	71 in.lbf
Front speed sensor wire harness clamp at Shock absorber		29	296	21
Front speed sensor wire harness clamp at Body		8.0	82	71 in.lbf
Rear speed sensor at Knuckle		8.0	82	71 in.lbf
Yawrate sensor (Deceleration sensor) set bolt		21	214	15
Yawrate sensor bracket set bolt		21	214	15

TIGHTENING TORQUE SPECIFICATIONS - BRAKE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Wheel nut	103	1,050	76
Parking brake lock nut	5.0	55	44 in.lbf
Parking brake lever sub-assy at Body	12.5	130	9
Front floor heat insulator No.2 at Body	5.5	55	48 in.lbf
Front floor heat insulator No.1 at Body	5.5	55	48 in.lbf
Exhaust pipe installation bolt	43	440	32
Front floor panel brace at Body	29.6	302	21
Parking brake cable assy No.3 at Body	5.4	55	48 in.lbf
Fuel tank protector No.1 at Body	5.5	55	48 in.lbf
Parking brake cable assy No.3 at Backing plate	7.8	80	69 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - PARKING BRAKE

A246E
Part Tightened		Nm	Kgf.cm	Ft lbf
Park/neutral position switch x Transaxle	Bolt	5.5	56	49 in..lbf
	Nut	5.5	56	49 in..lbf
Control shaft lever x Park/neutral position switch		13	130	10
Battery carrier x Body		13	132	10
Battery clamp sub-assy x Body		5.0	51	44 in..lbf
Battery clamp sub-assy x Battery clamp bolt		3.5	36	31 in..lbf
Hood x Hood hinge		13	132	10
Engine hanger x Engine		38	387	28
Drain plug x Oil pan		18	180	14
Transaxle x Engine	Bolt A	64	650	47
	Bolt B	46	470	34
	Bolt C	23	235	17
Torque converter clutch x Drive plate		28	285	20
Engine mounting bracket rear x Transaxle		64	652	47
Engine mounting bracket front x Transaxle		64	652	47
Center member x Body	Bolt A	60	612	38
	Bolt B	52	530	38
Engine mounting insulator rear x Engine mounting bracket rear		65	662	48
Engine mounting insulator rear x Suspension member		52	530	38
Engine mounting bracket LH x Transaxle		52	530	38
Engine mounting insulator LH x Body Bolt A		52	530	38
Engine mounting insulator LH x Engine mounting bracket LH	Nut B	80	815	59
Engine mounting insulator front x Engine mounting bracket front		52	530	38
Starter x Transaxle		39	400	29
Starter wire x Starter		13	132	10
Transmission case protector x Transaxle		18	182	14
Oil filler tube x Transaxle		5.5	56	49 in..lbf
Oil cooler tube clamp x Oil filler tube		5.5	56	49 in..lbf
Oil cooler outlet tube x Transaxle		35	350	25
Oil cooler inlet tube x Transaxle		35	350	25
Wire harness clamp bracket x Transaxle		13	130	9
Wire harness x Transaxle	Bolt A	26	260	19
	Bolt B	10	102	7
	Bolt C	13	132	10
Control cable bracket x Transaxle		12	122	9
Control cable support x Transaxle		12	122	9
Air cleaner assy x Body		7.0	71	62 in..lbf
Cylinder head cover No. 2 x Engine		7.0	71	62 in..lbf
Speedometer sensor x Transaxle		11	115	9
Solenoid valve x Valve body	Bolt A	11	110	8
	Bolt B	11	110	8
	Bolt C	6.5	66	58 in..lbf
Valve body x Transaxle		10	100	7
Manual detent spring x Valve body		10	100	7
Oil strainer x Valve body		10	100	7
Oil pan x Transaxle		5.3	55	48 in..lbf
Transmission wire x Transaxle		5.4	55	48 in..lbf
Floor shift assy x Body		12	122	9
Control cable x Control shaft lever		12	122	9
Control cable x Body	Bolt	5.0	50	44. in..lbf
	Nut	5.0	50	44 in..lbf

Tightening Torque Specification - Automatic Transmission / Transaxle (A246E)

U341F
Part Tightened		Nm	Kgf.cm	Ft.lbf
Park/neutral position switch x Transaxle	Bolt	5.4	55	48 in..lbf
	Nut	6.9	70	61 in..lbf
Control shaft lever x Park/neutral position switch		13	130	9
Battery carrier x Body		13	132	10
Transaxle x Engine	Bolt A	64	650	47
	Bolt B	46	470	34
	Bolt C	23	235	17
Torque converter clutch x Drive plate		28	285	20
Engine mounting bracket front x Transaxle		64	652	47
Engine mounting bracket LH x Transaxle		52	530	38
Oil filler tube x Transaxle	Bolt A	12	120	8
Oil cooler tube clamp x Oil filler tube	Bolt B	5.5	56	49 in..lbf
Oil cooler outlet tube x Transaxle		35	350	25
Oil cooler inlet tube x Transaxle		35	350	25
Wire harness clamp bracket x Transaxle		5.4	55	48 in..lbf
Wire harness x Transaxle	Bolt A	10	102	7
	Bolt B	26	265	19
Control cable bracket x Transaxle		12	122	9
Control cable support x Transaxle		12	122	9
Transmission case protector x Transaxle		23	235	17
Transmission revolution sensor x Transaxle		5.4	55	48 in..lbf
Air cleaner assy x Body		7.0	71	62 in..lbf
Drain plug x Oil pan		49	500	36
Solenoid valve x Valve body		11	110	8
Valve body x Transaxle		11	110	8
ATF temperature sensor x Valve body		11	110	8
Oil strainer x Valve body		11	110	8
Oil pan x Transaxle		7.8	80	69 in..lbf
Transmission wire x Transaxle		5.4	55	48
Floor shift assembly x Body		12	122	9
Control cable x Control shaft lever		12	122	9
Control cable x Body	Bolt	5.0	50	44 in..lbf
	Nut	5.0	50	44 in..lbf

Tightening Torque Specification - Automatic Transmission / Transaxle (U341F)

Part Tightened		N.m	Kgf.cm	Ft.lbf
Floor shift transmission control cable assy x Body		5.0	51	44 in..lbf
Front floor heat insulator No.1 x Body		5.5	56	49 in..lbf
Airbag sensor assy center x Body		17.5	178	13
Shift cable grommet retainer No.1 x Body		5.0	51	44 in..lbf
Clamp x Body		5.0	51	44 in..lbf
Floor shift shift lever assy x Body		12	120	9
Filler and drain plugs		39.2	400	29
Engine hanger set bolt		38	387	28
Engine mounting bracket RR x Transaxle		64	653	47
Engine mounting bracket RR x Engine mounting insulator RR		87	888	64
Engine mounting bracket FR x Transaxle		64	653	47
Engine mounting bracket FR x Engine mounting insulator FR		52	530	38
Manual transaxle assy x Engine	Bolt A	64	650	47
	Bolt B	47	480	35
	Bolt C	23	230	17
Transverse engine engine mounting bracket LH x Transaxle		52	530	38
Engine mounting bracket LH x Engine mounting insulator LH	Bolt A	52	530	38
Engine mounting bracket LH x Engine mounting insulator LH	Nut B	80	816	59
Starter assy x Manual transaxle assy		37	378	27
Starter wire set nut		9.8	100	87 in..lbf
Clutch release cylinder assy x Transaxle	Bolt A	25	250	19
	Bolt B	12	120	9
	Bolt C	5.0	51	44 in..lbf
Manual transaxle assy x Wire harness clmap	Bolt A	25.5	260	19
Manual transaxle assy x Wire harness clmap	Bolt B	12.8	131	9
Manual transaxle assy x Ground cable		13	133	10
Battery carrier x Body		13	133	10
Battery clamp sub-assy x Body	Bolt	5.0	51	44 in..lbf
Battery clamp sub-assy x Body	Nut	3.5	36	31 in..lbf
Air cleaner assy x Body		7.0	71	62 in..lbf
Cylinder head cover No.2 x Engine		7.0	71	62 in..lbf
Hood set bolt		13	133	10
Front differential case x Front differential ring gear		77.4	789	57
Selecting bell crank x Selecting bell crank No.2		11.8	120	9
MANUAL TRANSAXLE ASSY (C59)
Bearing lock plate x transaxle case		11	115	8
Oil receiver pipe No.1 x Manual transmission case		17	175	13
Oil receiver pipe No.2 x Manual transmission case		17	175	13
Reverse restrict pin plug x Manual transmission case		13	130	9
Manual transaxle case receiver x Transaxle case		11	115	8
Gear shift fork No.1 x Gear shift fork shaft No.1		16	160	12
Gear shift head No. 1 x Gear shift fork shaft No.2		16	160	12
Gear shift fork No.2 x Gear shift fork shaft No.2		16	160	12
Reverse shift arm bracket assy x Transaxle case		17	175	13
Trasaxle case x Manual transmission case		29	300	22
Manual transmission case x Transaxle case		29	300	22
Reverse idler gear shaft bolt x Manual transmission case		29	300	22
Lock ball assy No.1 x Manual transaxle assy		29	296	21
Shift detent ball plug x Manual transmission case		22	224	16
Shift detent ball plug x Transaxle case		22	224	16
Bearing retainer rear x Manual transmission case		27	279	20
Gear shift fork No.3 x Gear shift fork shaft No.3		16	160	12
Manual transmission output shaft rear set nut x Output shaft		118	1,200	87
Manual transmission case cover sub-assy x Manual transmission case		18	185	13
Shift & select lever shaft assy x Manual transmission case		20	200	14
Lock ball assy No.1 x Manual transmission case		29	300	22
Selecting bell crank assy x Manual transmission case		25	250	18
Floor shift control lever housing support bracket x Transaxle case		18	184	13
Back up lamp switch assy x Manual transmission case		40	411	30
Speedometer driver hole cover sub-assy x Manual transaxle assy		11	115	8
Speedometer sensor x Manual transaxle assy		11	115	8
Release fork support x Transaxle case		37	375	27
Drain plug sub-assy x Manual transmission case		39	400	29
Manual transmission filler plug x Manual transmission case		39	400	29
MANUAL TRANSAXLE ASSY (C60)
Bearing lock plate x transaxle case		11	115	8
Manual transaxle case receiver x Transaxle case		11	115	8
Reverse shift arm bracket assy x Transaxle case		17	175	13
Gear shift head No.1 x Gear shift fork shaft No.2		16	160	12
Gear shift fork No.2 x Gear shift fork shaft No.2		16	160	12
Gear shift fork No. 1 x Gear shift fork shaft No.1		16	160	12
Oil receiver pipe No.2 x Manual transmission case		17	175	13
Oil receiver pipe No.1 x Manual transmission case		17	175	13
Trasaxle case x Manual transmission case		29	300	22
Manual transmission case x Transaxle case		29	300	22
Reverse idler gear shaft bolt x Manual transmission case		29	300	22
Manual transmission case plug x Manual transaxle assy		39	400	29
Shift detent ball plug x Manual transmission case		22	224	16
Reverse restrict pin x Manual transmission case		29	296	21
Back up lamp switch assy x Manual transmission case		40	411	30
Shift & select lever shaft assy x Manual transmission case		20	200	14
Lock ball assy No.1 x Manual transmission case		29	300	22
Bearing retainer rear x Manual transmission case		27	279	20
Gear shift fork No.3 x Gear shift fork shaft No.3		16	160	12
Manual transmission case cover sub-assy x Manual transmission case		18	185	13
Drain plug sub-assy x Manual transmission case		39	400	29
Manual transmission filler plug x Manual transmission case		39	400	29
Selecting bell crank assy x Manual transmission case		25	250	18
Floor shift control lever housing support bracket x Transaxle case		18	184	13
Speedometer driver hole cover sub-assy x Manual transaxle assy		11	115	8
Release fork support x Transaxle case		37	375	27

Tightening Torque Specification - Manual Transmission / Transaxle

Part Tightened	N.m	Kgf.cm	Ft.lbf
Clutch pedal sub-assy at Clutch pedal support	36.8	375	27
Clutch pedal support set bolt at Body	19.1	195	14
Cylinder push rod clevis lock nut	24.5	245	18
Clutch master cylinder assy at Clutch pedal support	11.8	120	9
Clutch master cylinder assy at Flexible hose tube	15.2	155	11
Release cylinder bleeder plug	8.4	85	74 in.lbf
Clutch release cylinder assy at Transaxle housing	11.8	120	9
Clutch release cylinder assy at Flexible hose tube	15.2	155	11
Flexible hose tube bracket at Flexible hose tube	5.0	51	44 in.lbf
Clutch cover assy at Flywheel sub-assy	19.1	195	14
Release fork support at Transaxle assy	36.8	375	27
Clutch start switch assy set nut	15.68	160	12

TIGHTENING TORQUE SPECIFICATIONS - CLUTCH

Part Tightened	N.m	Kgf.cm	Ft.lbf
Sliding yoke at Steering intermediate shaft	35	360	26
Sliding yoke at Steering column assy	35	360	26
Steering column assy set bolt	21	210	15
Steering wheel set nut	50	510	37
Steering wheel pad set screw (Torx screw)	8.8	90	78 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - STEERING COLUMN

Part tightened		N.m	Kgf.cm	Ft.lbf
VANE PUMP ASSY
Vane pump housing rear at Vane pump housing front		22	220	16
Power steering oil pressure switch		21	210	15
Pressure port union sub-assy		69	700	51
Power steering suction port union set bolt		12	120	9
Vane pump assy at Pump bracket rear		37	380	27
Vane pump assy set bolt		37	380	27
Pressure feed tube assy at Vane pump assy		41 (44)	420 (450)	30 (33)
Pressure feed tube assy clamp set bolt		7.8	80	69 in.lbf
RACK & PINION POWER STEERING GEAR ASSY
Engine hanger set bolt		38	390	28
Control valve housing set bolt		18	185	13
Control valve shaft lock nut		25	250	18
Rack housing cap		59	600	43
Rack guide spring cap lock nut		43 (59)	440 (600)	32 (43)
Rack at Rack end sub-assy		62 (83)	630 (850)	46 (61)
Turn pressure tube union nut		12 (13)	120 (130)	9 (9)
Tie rod end sub-assy lock nut		74	750	54
Rack & pinion power steering gear assy set bolt	2WD	58	590	43
Rack & pinion power steering gear assy set bolt	4WD	82	835	60
Steering intermediate shaft at Control valve pinion shaft		35	360	26
Front suspension crossmember sub-assy at Frame	Bolt A	157	1600	116
Front suspension crossmember sub-assy at Frame	Bolt B	113	1,152	83
Crossmember at Engine mounting insulator RR		52	530	38
Center member at Frame		60	612	44
Center member at Engine mounting insulator FR		52	530	38
Front suspension arm sub-assy lower No.1 at Lower ball joint		89	910	66
Front stabilizer link assy set nut		74	750	55
Pressure feed tube assy at Rack & pinion steering gear assy		23 (25)	235 (255)	17 (18)
Steering gear outlet return tube at Rack & pinion steering gear assy		23 (25)	235 (255)	17 (18)
Pressure feed tube clamp set bolt		7.8	80	69 in.lbf
Tie rod end sub-assy at Steering knuckle		49	500	36
Steering intermediate shaft assy No.2 set bolts		35	360	26
Front wheel set nut		103	1,050	76
( ): For use without SST

TIGHTENING TORQUE SPECIFICATIONS - POWER STEERING

Part Tightened	N.m	Kgf.cm	Ft.lbf
AIR CONDITIONING UNIT ASSY
Air conditioning tube assy at Cooler evaporator sub-assy No. 1	3.5	35	30 in.lbf
Air conditioning unit assy at Body	9.8	100	87 in.lbf
ECM at Blower assy	3.0	30	26 in.lbf
COOLER COMPRESSOR ASSY (2ZZ-GE)
Magnet clutch hub at Cooler compressor assy	18	183	13
Compressor and magnetic clutch at Engine	29	295	21
Discharge hose sub-assy at Compressor and magnetic clutch	9.8	100	87 in.lbf
Cooler refrigerant suction hose No.1 at Compressor and magnetic clutch	9.8	100	87 in.lbf
COOLER COMPRESSOR ASSY (1ZZ-FE)
Magnet clutch hub at Cooler compressor assy	18	183	13
Compressor and magnetic clutch at Engine	29	295	21
Discharge hose sub-assy at Compressor and magnetic clutch	9.8	100	87 in.lbf
Cooler refrigerant suction hose No.1 at Compressor and magnetic clutch	9.8	100	87 in.lbf
W/RECEIVER CONDENSER ASSY
Cap at W/receiver condenser assy	2.9	29	25 in.lbf
W/receiver condenser assy at Body	9.8	100	87 in.lbf
Cooler refrigerant discharge hose No. 1 at W/receiver condenser assy	5.4	55	48 in.lbf
Cooler refrigerant liquid pipe A at W/receiver condenser assy	5.4	55	48 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - HEATER AND AIR CONDITIONER

Part Tightened	N.m	Kgf.cm	Ft.lbf
Horn button assy at Steering wheel assy	8.8	90	78 in.lbf
Steering wheel assy at Steering column assy	50	510	37
Instrument panel passenger airbag assy at Instrument panel reinforcement	20	204	15
Curtain shield airbag assy at Body	9.8	100	7
Airbag sensor assy center at Body	17.5	179	13
Airbag sensor front at Body	9.0	92	80 in.lbf
Side airbag sensor assy at Body	9.0	92	80 in.lbf
Airbag sensor rear at Body	9.0	92	80 in.lbf
Seat position airbag sensor at Front seat	8.0	82	71 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - SUPPLEMENTAL RESTRAINT SYSTEM

Part Tightened	N.m	Kgf.cm	Ft.lbf
FRONT SEAT BELT
Front seat outer belt assy RH (Upper part of retractor) at Body	4.9	50	43 in.lbf
Front seat outer belt assy RH (Lower part of retractor) at Body	41.2	420	30
Front seat inner belt assy at Front seat	41.2	420	30
Front shoulder belt anchor adjuster assy at Body	41.2	420	30
Front seat outer belt floor anchor at Body	41.2	420	30
Front seat outer belt shoulder anchor at Body	41.2	420	30
REAR SEAT BELT
Luggage compartment tray at Body	18.1	185	13.3
Child restraint seat anchor bracket sub-assy RH at Body	18.1	185	13.3
Rear seat belt assy outer center at Body	41.2	420	30
Rear seat belt assy inner at Body	41.2	420	30
Rear seat inner w/center belt assy at Body	41.2	420	30
Rear seat 3 point type belt assy outer (Upper part of retractor) at Body	4.9	50	43 in.lbf
Rear seat 3 point type belt assy outer (Lower part of retractor) at Body	41.2	420	30
Rear seat 3 point type belt assy outer (Floor anchor side) at Body	41.2	420	30

TIGHTENING TORQUE SPECIFICATIONS - SEAT BELT

Part Tightened	N.m	Kgf.cm	Ft.lbf
Wind shield wiper motor assy at Wiper link assy	7.5	76	66 in.lbf
Wiper link assy at Body	5.5	56	49 in.lbf
FR Wiper arm RH at Wiper link	21	214	15
FR Wiper arm LH at Wiper link	21	214	15
RR wiper motor assy at Bracket	5.5	56	49 in.lbf
RR wiper motor & bracket assy at Back door glass	5.5	56	49 in.lbf
W/washer packing nut rear wiper link pivot at Back door glass	7.0	71	62 in.lbf
RR Wiper arm assy at RR wiper motor assy	5.5	56	49 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - WIPER AND WASHER

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front No.2 speaker assy at Front door panel	8.0	82	71 in.lbf
Amplifier antenna assy at Antenna nut	4.5	46	40 in.lbf
Voltage inverter assy at Body	7.0	71	62 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - AUDIO AND VISUAL SYSTEM

Part Tightened	N.m	Kgf.cm	Ft.lbf
Instrument panel Reinforcement at Passenger airbag	20	204	15

TIGHTENING TORQUE SPECIFICATIONS - INSTRUMENT PANEL/METER

Part Tightened		N.m	Kgf.cm	Ft.lbf
FRONT SEAT LH
Seatback cover bracket at Seat adjuster		5.5	56	49 in.lbf
Seat position airbag sensor at Seat adjuster		8	82	71 in.lbf
Inner belt at Seat adjuster		41	418	30
Front seat at Body		47	480	35
FRONT SEAT RH
Seatback cover bracket at Seat adjuster		5.5	56	49 in.lbf
Seatback lock at Seatback assy		43	438	32
Seatback lock at Seat adjuster		43	438	32
Inner belt at Seat adjuster		41	418	30
Front seat at Body		47	480	35
REAR SEAT ASSY
Lap type belt center at Seatback frame RH		41	420	30
Seatback hinge at Body		18	185	13
Center seatback hinge at Body		18	185	13
Lap type belt center floor anchor at Body		41	420	30
Rear seat at Body	Seat cushion side	41	420	30
Rear seat at Seatback hinge	Seatback side	31	317	23

TIGHTENING TORQUE SPECIFICATIONS - SEAT

Part Tightened	N.m	Kgf.cm	Ft.lbf
Sliding roof glass assembly at Drive cable	4.0	41	35 in.lbf
Sliding roof housing assembly at Body	5.0	51	44 in.lbf
Sliding roof housing assembly at Sliding roof drive gear	5.4	55	47 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - SLIDING ROOF/CONVERTIBLE

Part Tightened		N.m	Kgf.cm	Ft.lbf
HOOD
Hood at Hood hinge		13	133	10
FRONT DOOR
Front door check assembly (door panel side bolt) at Door panel		5.5	56	49 in.lbf
Front door outside handle frame sub-assy at Door panel		4.0	41	35 in.lbf
Front door lock assy at Door panel		5.0	51	44 in.lbf
Front door outside handle cover installation bolt (torx)		4.0	41	35 in.lbf
Front door frame sub-assy rear lower at Door panel		6.2	63	55 in.lbf
Power window regulator motor assy at Front door window regulator		5.4	55	48 in.lbf
Front door window regulator sub-assy at Door panel		8.0	82	71 in.lbf
Front door glass sub-assy at Front door window regulator sub-assy		8.0	82	71 in.lbf
Front door hinge at Body		26	265	19
Front door hinge at Door panel		26	265	19
Front door lock striker at Body		23	235	17
Outer rear view mirror assy at Door panel		8.0	82	71 in.lbf
REAR DOOR
Power window regulator motor assy at Rear door window regulator		5.4	55	48 in.lbf
Rear door check assembly (door panel side bolt) at Door panel		5.5	56	49 in.lbf
Rear door outside handle frame sub-assy at Door panel		4.0	41	35 in.lbf
Rear door outside handle cover installation bolt (torx)		4.0	41	35 in.lbf
Rear door lock assy at Door panel		5.0	51	44 in.lbf
Rear door window regulator sub-assy at Door panel		8.0	82	71 in.lbf
Rear door window division bar at Door panel	Bolt A	6.2	63	55 in.lbf
Rear door hinge at Body		26	265	19
Rear door hinge at Door panel		26	265	19
Rear door lock striker at Body		23	235	17
BACK DOOR
Back door lock assy at Door panel		7.0	71	62 in.lbf
Back door outside handle at Door panel		4.0	41	35 in.lbf
Back door outside garnish sub-assy at Door panel		4.0	41	35 in.lbf
Back door hinge at Body		19.5	199	14
Back door hinge at Door panel		19.5	199	14
Back door lock striker at Body		11.5	117	8.5

TIGHTENING TORQUE SPECIFICATIONS - ENGINE HOOD/DOOR

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front bumper reinforcement at Body	36	367	27
Front bumper cover at Body	5.0	51	44 in.lbf
Rear bumper arm LH at Body	36	367	27
Rear bumper arm RH at Body	36	367	27
Rear bumper reinforcement No.1 at Rear bumper arm LH	36	367	27
Rear bumper reinforcement No.1 at Rear bumper arm RH	36	367	27
Bumper mounting set bolt No.1 at Body	5.5	56	49 in.lbf
3 point belt assy outer RH at Body	41.2	420	30
3 point belt assy outer LH at Body	41.2	420	30
Front seat outer belt RH at Body	41.2	420	30
Front seat outer belt LH at Body	41.2	420	30
Bracket at Body	18	185	13

TIGHTENING TORQUE SPECIFICATIONS - EXTERIOR/INTERIOR TRIM

Part Tightened	N.m	Kgf.cm	Ft.lbf
Low Pitched Horn Assy
Low pitched horn assy at Body	19.5	199	14

TIGHTENING TORQUE SPECIFICATIONS - HORN

Part Tightened	N.m	Kgf.cm	Ft.lbf
Cruise control actuator assy at Cruise control bracket	6.0	60	52 in.lbf

TIGHTENING TORQUE SPECIFICATIONS - CRUISE CONTROL

Service Specifications: Specifications Toyota Matrix E130

SPECIFIED TORQUE FOR STANDARD BOLTS

Scheme 1

TORQUE SPECIFICATIONS

More articles — Service Specifications

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