Home ReviewsRefund
Home/Toyota/Land Cruiser/Toyota Land Cruiser 200 (2007-2012)/Repair manual/Window/glass/INSTALLATION
Contents Section: Window/glass All sections

INSTALLATION Toyota Land Cruiser 200

Window/glass 76 illustrations ~8269 words

INSTALLATION

HINT

  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.

Scheme 74

Scheme 74
Scheme 74
  1. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Attach the 2 claws to install the regulator switch.
  2. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY Connect the connector. Attach the 7 claws to install the armrest base panel.

Scheme 75

Scheme 75: COMPONENTS
Scheme 75: COMPONENTS

Scheme 76

Scheme 76
Scheme 76

HINT

  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.

Scheme 77

Scheme 77
Scheme 77
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL «INITIALIZATION»(/toyota/land-cruiser/200-2007-2012/remont/hoistjack/#introduction) CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  2. REMOVE FRONT LOWER DOOR FRAME BRACKET GARNISH (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  4. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  5. REMOVE DOOR ASSIST GRIP COVER (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  6. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  7. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/entertainment-systems/#audiovideo) )
  8. REMOVE FRONT DOOR SERVICE HOLE COVER (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  9. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  10. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__disassembly) )
  11. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and motor. NOTE: Be careful when removing the screws as the motor may fall and become damaged.

Scheme 78

Scheme 78
Scheme 78
  1. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK POWER WINDOW CONDITION CHART Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative {-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates clockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates counterclockwise (Down) If the result is not as specified, replace the regulator motor assembly. CAUTION: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.
  2. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK POWER WINDOW CONDITION CHART Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates counterclockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates clockwise (Down) If the result is not as specified, replace the regulator motor assembly. CAUTION: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.

HINT

  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (See «SPECIFIED TORQUE FOR STANDARD BOLTS»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#service-specifications__specified-torque-for-standard-bolts) ).
  1. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply MP grease to the sliding and rotating areas of the regulator motor. Using a T25 "TORX" driver, install the motor with the 3 screws. Torque: 5.4 N.m (55 kgf*cm, 48 in.*lbf) HINT: A new front window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
  2. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  4. INSTALL FRONT DOOR SERVICE HOLE COVER (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  5. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/entertainment-systems/#audiovideo) )
  6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  7. INSTALL DOOR ASSIST GRIP COVER (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  8. INSTALL FRONT DOOR ARMREST BASE PANEL ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  10. INSTALL FRONT LOWER DOOR FRAME BRACKET GARNISH (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch__reassembly) )
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Scheme 79

Scheme 79: COMPONENTS
Scheme 79: COMPONENTS

Scheme 80

Scheme 80
Scheme 80

Scheme 81

Scheme 81
Scheme 81

HINT

  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.

Scheme 82

Scheme 82
Scheme 82
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  2. REMOVE REAR DOOR INSIDE HANDLE BEZEL (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  3. REMOVE REAR DOOR ARMREST BASE PANEL ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  4. REMOVE ASSIST GRIP COVER (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  5. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  6. REMOVE REAR INNER DOOR GLASS WEATHERSTRIP (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  7. REMOVE REAR SPEAKER SET (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/entertainment-systems/#audiovideo) )
  8. REMOVE REAR DOOR SERVICE HOLE COVER (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  9. REMOVE REAR DOOR GLASS RUN (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  10. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  11. REMOVE REAR DOOR QUARTER WINDOW GLASS (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  12. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  13. REMOVE REAR DOOR WINDOW REGULATOR SUBASSEMBLY (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  14. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and motor. NOTE: Be careful when removing the screws as the motor may fall and become damaged.

Scheme 83

Scheme 83: INSPECTION
Scheme 83: INSPECTION
  1. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK POWER WINDOW CONDITION CHART Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates clockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates counterclockwise (Down) If the result is not as specified, replace the power window regulator motor assembly. CAUTION: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.
  2. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK POWER WINDOW CONDITION CHART Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates counterclockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1(GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates clockwise (Down) If the result is not as specified, replace the regulator motor assembly. CAUTION: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.

HINT

  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (See «SPECIFIED TORQUE FOR STANDARD BOLTS»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#service-specifications__specified-torque-for-standard-bolts) ).
  1. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Apply MP grease to the sliding and rotating areas of the regulator motor. Using a T25 "TORX" driver, install the motor with the 3 screws. Torque: 5.4 N.m (55 kgf*cm, 48 in.*lbf) HINT: A new rear window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
  2. INSTALL REAR DOOR WINDOW REGULATOR SUBASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  3. INSTALL REAR DOOR GLASS SUB-ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  4. INSTALL REAR DOOR QUARTER WINDOW GLASS (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  5. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  6. INSTALL REAR DOOR GLASS RUN (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  7. INSTALL REAR DOOR SERVICE HOLE COVER (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  8. INSTALL REAR SPEAKER SET (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/entertainment-systems/#audiovideo) )
  9. INSTALL REAR INNER DOOR GLASS WEATHERSTRIP (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  10. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  11. INSTALL ASSIST GRIP COVER (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  12. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  13. INSTALL REAR DOOR INSIDE HANDLE BEZEL (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Scheme 84

Scheme 84: COMPONENTS
Scheme 84: COMPONENTS

Scheme 85

Scheme 85
Scheme 85

Scheme 86

Scheme 86
Scheme 86

Scheme 87

Scheme 87
Scheme 87

Scheme 88

Scheme 88: REMOVAL
Scheme 88: REMOVAL

Scheme 89

Scheme 89
Scheme 89

Scheme 90

Scheme 90
Scheme 90

Scheme 91

Scheme 91
Scheme 91

Scheme 92

Scheme 92
Scheme 92

Scheme 93

Scheme 93
Scheme 93

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95
Scheme 95

Scheme 96

Scheme 96
Scheme 96
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  2. REMOVE UPPER RADIATOR SUPPORT SEAL (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/horns/#horn-land-cruiser) )
  3. REMOVE FRONT FENDER MAIN SEAL LH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  4. REMOVE FRONT FENDER MAIN SEAL RH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  5. REMOVE FRONT WIPER ARM LH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  6. REMOVE FRONT WIPER ARM RH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  7. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  8. REMOVE WINDSHIELD OUTSIDE MOULDING LH Remove the windshield outside moulding. Put protective tape around the moulding. Using a moulding remover, detach the 6 clips and remove the moulding. NOTE: When removing the windshield outside moulding, be careful not to damage the roof drip side finish moulding clip labeled A in the illustration. If a roof drip side finish moulding clip is damaged or becomes detached from the vehicle, replace it with a new one.
  9. REMOVE WINDSHIELD OUTSIDE MOULDING RH HINT: Use the same procedures described for the LH side.
  10. REMOVE NO. 4 WINDSHIELD MOULDING PAD Remove the 4 No. 4 windshield moulding pads. HINT: Use the same procedure to remove the 4 pads on the other side.
  11. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP HINT: Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s). Put a 4 mm (0.157 in.) drill bit into a drill. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill. HINT: Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. Lightly press the drill against the No. 3 windshield outside moulding clip(s), drill off the flanges of the No. 3 windshield outside moulding clip(s), and remove the No. 3 windshield outside moulding clip(s). NOTE: Pressing the drill too firmly will cause the No. 3 windshield outside moulding clip to turn and result in the No. 3 windshield outside moulding clip not being drilled through. Do not pry the No. 3 windshield outside moulding clips with the drill, because this may cause damage to the installation holes of the No. 3 windshield outside moulding clips or the drill bit. NOTE: Be careful of the drilled No. 3 windshield outside moulding clips as they may become hot. Using a vacuum cleaner, remove the No. 3 windshield outside moulding clip fragments and shavings from the drilled areas. HINT: Use the same procedure to remove the clip(s) on the other side.
  12. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP HINT: Perform the following procedures if replacing any roof drip side finish moulding clips. Remove the roof drip side finish moulding clips. HINT: Use the same procedure to remove the clip on the other side.
  13. REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  14. REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  15. REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  16. REMOVE MAP LIGHT ASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  17. REMOVE VISOR BRACKET COVER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  18. REMOVE VISOR ASSEMBLY LH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  19. REMOVE VISOR ASSEMBLY RH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  20. REMOVE VISOR HOLDER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  21. REMOVE CENTER VISOR ASSEMBLY LH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  22. REMOVE CENTER VISOR ASSEMBLY RH (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  23. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/mirrors/#mirror-interior) )
  24. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/mirrors/#mirror-interior) )
  25. REMOVE ROOF HEADLINING Partially remove the roof headlining. HINT: It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step. Refer to the following procedures (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) ).
  26. REMOVE WINDSHIELD OUTSIDE MOULDING Using a knife, cut off the moulding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by hand to remove the windshield outside moulding. HINT: Make a partial cut in the moulding. Then pull and remove it by hand.
  27. REMOVE WINDSHIELD GLASS Apply protective tape to the outer surface of the vehicle body to prevent scratches. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends. NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments. To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration. NOTE: Matchmarks do not need to be placed if not reusing the glass. w/Windshield Deicer System: Disconnect the windshield deicer connector. Cut through the adhesive by pulling the piano wire around the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass. Disconnect the stoppers. Using suction cups, remove the glass.
  28. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the 2 stoppers.
  29. REMOVE WINDSHIELD GLASS ADHESIVE DAM Using a scraper, remove the dam.
  30. REMOVE FRONT INNER WINDOW MOULDING COVER LH Using a scraper, remove the cover.
  31. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer circumference of the glass with non-residue solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with non-residue solvent.
  32. REMOVE WINDSHIELD GLASS STOPPER Remove the 2 windshield glass stoppers.
  33. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 97

Scheme 97: INSTALLATION
Scheme 97: INSTALLATION

Scheme 98

Scheme 98
Scheme 98

Scheme 99

Scheme 99
Scheme 99

Scheme 100

Scheme 100
Scheme 100

Scheme 101

Scheme 101
Scheme 101

Scheme 102

Scheme 102
Scheme 102

Scheme 103

Scheme 103
Scheme 103

Scheme 104

Scheme 104
Scheme 104

Scheme 105

Scheme 105
Scheme 105

Scheme 106

Scheme 106
Scheme 106

Scheme 107

Scheme 107
Scheme 107

Scheme 108

Scheme 108
Scheme 108

Scheme 109

Scheme 109
Scheme 109

Scheme 110

Scheme 110
Scheme 110

Scheme 111

Scheme 111
Scheme 111

Scheme 112

Scheme 112
Scheme 112

Scheme 113

Scheme 113
Scheme 113
  1. INSTALL WINDSHIELD GLASS STOPPER Install 2 new stoppers to the vehicle body as shown in the illustration.
  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Apply Primer G to the glass where the stopper will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Install 2 new stoppers onto the glass as shown in the illustration. Standard STANDARD SPECIFICATION Area Specified Condition a 13.2 mm (0.520 in.)
  3. INSTALL WINDSHIELD OUTSIDE MOULDING Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Throw away any leftover primer. NOTE: Do not drive the vehicle for the amount of time written in the table below. Usage Time Frame TEMPERATURE CHART Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41 °F) 8 hours Remove the peeling paper from the windshield outside moulding. Install the moulding as shown in the illustration.
  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM Apply Primer G to the glass where the glass adhesive dam will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
  5. INSTALL FRONT INNER WINDOW MOULDING COVER LH Apply Primer G to the glass where the inner window moulding cover will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from the inner window moulding cover. Install the cover to the glass, as shown in the illustration. Standard STANDARD SPECIFICATION Area Specified Condition a 14.0 mm (0.551 in.)
  6. INSTALL WINDSHIELD GLASS Position the glass. Using suction cups, place the glass in the correct position. Check that the entire contact surface of the glass rim is perfectly even. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration. HINT: Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present. When reusing the glass, check and correct the matchmark positions. NOTE: Check that the stoppers are attached to the vehicle body correctly. Using suction cups, remove the glass. Using a brush, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer to dry for 3 minutes or more. Do not apply primer to the adhesive. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, apply Primer G to the contact surface of the glass. Standard STANDARD SPECIFICATION Area Specified Condition a 9.0 mm (0.354 in.) b 7.0 mm (0.276 in.) c 3.0 mm (0.118 in.) d 4.0 mm (0.157 in.) e 8.0 mm (0.315 in.) HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Apply adhesive to the glass. Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame TEMPERATURE CHART Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41 °F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the glass as shown in the illustration. Standard STANDARD SPECIFICATION Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 9.0 mm (0.354 in.) d 3.0 mm (0.118 in.) Install the glass to the vehicle body. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. Check that the vehicle body and glass have a small gap between them. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens. NOTE: Do not drive the vehicle for the amount of time written in the table below. Minimum Time TEMPERATURE CHART Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours w/Windshield Deicer System: Connect the windshield deicer connector.
  7. CHECK FOR LEAK AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
  8. INSTALL ROOF HEADLINING Return the roof headlining to its original position. Refer to the following procedures (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) ).
  9. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/mirrors/#mirror-interior) )
  10. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/mirrors/#mirror-interior) )
  11. INSTALL CENTER VISOR ASSEMBLY LH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  12. INSTALL CENTER VISOR ASSEMBLY RH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  13. INSTALL VISOR HOLDER (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  14. INSTALL VISOR ASSEMBLY LH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  15. INSTALL VISOR ASSEMBLY RH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  16. INSTALL VISOR BRACKET COVER (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  17. INSTALL MAP LIGHT ASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  18. INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  19. INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  20. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#interior-panels-trim) )
  21. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP HINT: Perform the following procedures if replacing any roof drip side finish moulding clip. NOTE: Remove the double-sided tape where the clips will be installed on the body and clean the body with a non-residue type solvent. Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish moulding clip. HINT: Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm 2 , 1991 psi) or more when the temperature is 23°C (73°F). Apply primer to the body where the roof drip side finish moulding clip will be installed. NOTE: Do not let the primer dry. Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clip after lightly applying adhesive (3M DP-105 or equivalent). Standard STANDARD SPECIFICATION Area Specified Condition a -0.5 to 9.5 mm (0.0197 to 0.374 in.) b -3.0 to 3.0 mm (-0.118 to 0.118 in.) Install the windshield outside moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clip. HINT: Initial hardening time: 40 minutes Complete hardening time: 48 hours
  22. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP HINT: Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s). Install a nose piece to an air riveter or hand riveter. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece. Using the riveter, install the No. 3 windshield outside moulding clip(s) shown in the illustration. HINT: If the clip cannot be cut, pull it once and cut it. NOTE: Do not pry the clip with the riveter, as this will cause damage to the riveter and mandrel. Confirm that the clips are seated properly against the moulding. Do not tilt the riveter when installing the clip to the moulding. Do not leave any space between the clip head and moulding. Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the clip.
  23. INSTALL NO. 4 WINDSHIELD MOULDING PAD Install the 4 No. 4 moulding pads. HINT: Use the same procedure to install the 4 windshield moulding pads on the other side.
  24. INSTALL WINDSHIELD OUTSIDE MOULDING LH Attach the 6 clips to install the moulding. Remove the protective tape from the edges of the moulding.
  25. INSTALL WINDSHIELD OUTSIDE MOULDING RH HINT: Use the same procedures described for the LH side.
  26. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  27. INSTALL FRONT FENDER MAIN SEAL LH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  28. INSTALL FRONT FENDER MAIN SEAL RH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  29. INSTALL UPPER RADIATOR SUPPORT SEAL (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/horns/#horn-land-cruiser__installation) )
  30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  31. INSTALL FRONT WIPER ARM LH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  32. INSTALL FRONT WIPER ARM RH (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )

Scheme 114

Scheme 114: COMPONENTS
Scheme 114: COMPONENTS

Scheme 115

Scheme 115
Scheme 115

Scheme 116

Scheme 116: REMOVAL
Scheme 116: REMOVAL

Scheme 117

Scheme 117
Scheme 117

Scheme 118

Scheme 118
Scheme 118

Scheme 119

Scheme 119
Scheme 119

Scheme 120

Scheme 120
Scheme 120

Scheme 121

Scheme 121
Scheme 121

Scheme 122

Scheme 122
Scheme 122

Scheme 123

Scheme 123
Scheme 123
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  2. REMOVE CENTER BACK DOOR GARNISH (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  3. REMOVE BACK DOOR SIDE GARNISH LH (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  4. REMOVE BACK DOOR SIDE GARNISH RH (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  5. REMOVE BACK DOOR GARNISH (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  6. REMOVE BACK DOOR GLASS CHANNEL LH (w/Rear Spoiler) Using a clip remover, remove the clip. Remove the back door glass channel LH.
  7. REMOVE BACK DOOR GLASS CHANNEL RH (w/Rear Spoiler) Using a clip remover, remove the clip. Remove the back door glass channel RH.
  8. REMOVE REAR SPOILER SUB-ASSEMBLY (w/Rear Spoiler) (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#exterior-panels-trim) )
  9. REMOVE REAR WIPER ARM (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  10. REMOVE REAR WIPER MOTOR GROMMET (See «DISASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  11. REMOVE REAR WIPER MOTOR ASSEMBLY (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  12. REMOVE BACK WINDOW MOULDING OUTSIDE LH Using a knife, cut off the moulding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside. HINT: Make a partial cut in the moulding. Then pull and remove it by hand.
  13. REMOVE BACK WINDOW MOULDING OUTSIDE Using a knife, cut off the moulding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside. HINT: Make a partial cut in the moulding. Then pull and remove it by hand.
  14. REMOVE BACK WINDOW GLASS Apply protective tape to the outer surface of the vehicle body to prevent scratches. NOTE: When separating the back window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments. Disconnect the 3 connectors. From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration. NOTE: Make sure not to damage the wire harness. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the glass is not going to be reused. Cut through the adhesive by pulling the piano wire around the back window glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the back window glass. Using suction cups, remove the back window glass.
  15. CLEAN VEHICLE BODY Using a scraper, remove the moulding and adhesive from the back window glass. Clean and shape the contact surface of the vehicle body. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration. HINT: Leave as much adhesive on the vehicle body as possible. NOTE: Be careful not to damage the vehicle body. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 124

Scheme 124: INSTALLATION
Scheme 124: INSTALLATION

Scheme 125

Scheme 125
Scheme 125

Scheme 126

Scheme 126
Scheme 126

Scheme 127

Scheme 127
Scheme 127

Scheme 128

Scheme 128
Scheme 128

Scheme 129

Scheme 129
Scheme 129

Scheme 130

Scheme 130
Scheme 130

Scheme 131

Scheme 131
Scheme 131

Scheme 132

Scheme 132
Scheme 132

Scheme 133

Scheme 133
Scheme 133

Scheme 134

Scheme 134
Scheme 134
  1. CLEAN BACK DOOR GLASS Using a scraper, remove the damaged clips and spacers, adhesive sticking to the glass. Clean the outer circumference of the glass with non-residue solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with non-residue solvent.
  2. INSTALL BACK WINDOW GLASS CLIP RH Apply Primer G to the glass where the clip will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  3. INSTALL BACK WINDOW GLASS CLIP LH Apply Primer G to the glass where the clip will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  4. INSTALL NO. 1 BACK WINDOW GLASS SPACER Apply Primer G to the glass where the spacer will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  5. INSTALL NO. 2 BACK WINDOW GLASS SPACER Apply Primer G to the glass where the spacer will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  6. INSTALL BACK WINDOW OUTSIDE MOULDING Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G. Standard STANDARD SPECIFICATION Area Specified Condition a 13.0 mm (0.512 in.) NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from 2 new back window outside mouldings. Install the 2 mouldings as shown in the illustration. Standard STANDARD SPECIFICATION Area Specified Condition a 1.5 mm (0.0591 in.) b 1.0 mm (0.0394 in.) c 11.0 mm (0.433 in.)
  7. INSTALL BACK WINDOW GLASS Using a brush or sponge, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer to dry for 3 minutes or more. Do not apply primer to the adhesive. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, apply Primer G to the contact surface of the back window glass. Standard STANDARD SPECIFICATION Area Specified Condition a 11.0 mm (0.433 in.) b 8.0 mm (0.315 in.) c 13.0 mm (0.512 in.) d 5.0 mm (0.197 in.) HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Apply adhesive to the back window glass. Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration below. HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame TEMPERATURE CHART Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41 °F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the back window glass as shown in the illustration. Standard STANDARD SPECIFICATION Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 11.0 mm (0.433 in.) d 13.0 mm (0.512 in.) e 5.0 mm (0.197 in.) Install the back window glass to the vehicle body. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. NOTE: Do not drive the vehicle within the time written in the table below. Minimum Time TEMPERATURE CHART Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41 °F) 24 hours Connect the 3 connectors.
  8. INSTALL REAR WIPER MOTOR ASSEMBLY (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/wiperwasher-systems/#wiper-system-washer-system) )
  9. INSTALL REAR WIPER MOTOR GROMMET (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  10. INSTALL REAR WIPER ARM (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  11. CHECK FOR LEAK AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
  12. INSTALL REAR SPOILER SUB-ASSEMBLY (w/Rear Spoiler) (See «INSTALLATION»(/toyota/land-cruiser/200-2007-2012/remont/exteriorinterior-trim/#exterior-panels-trim) )
  13. INSTALL BACK DOOR GLASS CHANNEL LH (w/Rear Spoiler) Attach the clip and install the back door glass channel.
  14. INSTALL BACK DOOR GLASS CHANNEL RH (w/Rear Spoiler) Attach the clip and install the back door glass channel.
  15. INSTALL BACK DOOR GARNISH (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  16. INSTALL BACK DOOR SIDE GARNISH LH (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  17. INSTALL BACK DOOR SIDE GARNISH RH (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  18. INSTALL CENTER BACK DOOR GARNISH (See «REASSEMBLY»(/toyota/land-cruiser/200-2007-2012/remont/exterior-body-panels/#door-hatch) )
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Scheme 135

Scheme 135: PARTS LOCATION
Scheme 135: PARTS LOCATION

Scheme 136

Scheme 136
Scheme 136

Scheme 137

Scheme 137: SYSTEM DIAGRAM
Scheme 137: SYSTEM DIAGRAM

Communication Table

TransmitterReceiverSignalLine
Air conditioning control assembly*1Air conditioning amplifierWindshield deicer switch signalLIN
Multi-display*2Air conditioning amplifierWindshield deicer switch signalCAN
HINT: *1: w/o Multi-display *2: w/Multi-display

COMMUNICATION REFERENCE

  1. GENERAL The windshield deicer system thin heater wires are attached to the inside of the windshield glass and deice the windshield surface quickly. The indicator light illuminates while the system is operating. The system automatically turns off after approximately 15 minutes.
  2. FUNCTION OF MAIN COMPONENT COMPONENT FUNCTION CHART Component Outline Deicer switch Located on the air conditioning control assembly*1 or multi-display*2, it detects deicer switch operation and transmits signals to the air conditioning amplifier through the LIN communication line*1 or CAN communication line*2. Deicer relay Receives windshield deicer activation request signals from the air conditioning amplifier and supplies power to the windshield deicer. Windshield deicer Receives power from the deicer relay and heats the windshield deicer wire. HINT: *1: w/o Multi-display *2: w/Multi-display
  3. DESCRIPTION FUNCTION DESCRIPTION CHART Function Outline Deice front window surface The deicer relay receives windshield deicer activation request signals from the air conditioning amplifier and supplies power to the windshield deicer. Receives power from the deicer relay and heats the windshield deicer wire.

HINT

  1. Use these procedures to troubleshoot the windshield deicer system.
  2. *.- Use the Techstream.
  1. VEHICLE BROUGHT TO WORKSHOP
  2. INSPECT BATTERY VOLTAGE Standard Voltage: 11 to 14 V If the voltage is below 11 V, recharge or replace the battery before proceeding.
  3. CHECK VEHICLE TYPE Check the vehicle type. Result DTC RESULT REFERENCE Result Proceed To w/o Multi-display A w/Multi-display B B: Go to step 5 A: Go to Next Step
  4. CHECK LIN COMMUNICATION SYSTEM Check if the LIN communication system is functioning normally (See «HOW TO PROCEED WITH TROUBLESHOOTING»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ). OK: LIN DTC is not output. NG: Go to LIN COMMUNICATION SYSTEM (See «HOW TO PROCEED WITH TROUBLESHOOTING»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) OK: Go to step 6
  5. CHECK CAN COMMUNICATION SYSTEM Check if the CAN communication system is functioning normally (See «CAN COMMUNICATION SYSTEM»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ). OK: CAN DTC is not output. NG: Go to CAN COMMUNICATION SYSTEM (See «CAN COMMUNICATION SYSTEM»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) OK: Go to Next Step
  6. PROBLEM SYMPTOMS TABLE Refer to the Problem Symptoms Table (See «PROBLEM SYMPTOMS TABLE»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) ). Result DTC RESULT REFERENCE Result Proceed To Fault is not listed in problem symptoms table A Fault is listed in problem symptoms table B B: Go to step 8 A: Go to Next Step
  7. OVERALL ANALYSIS AND TROUBLESHOOTING* Terminals of ECU (See «TERMINALS OF ECU»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) ) Data List/Active Test (See «DATA LIST/ACTIVE TEST»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) )
  8. REPAIR OR REPLACE
  9. CONFIRMATION TEST NEXT: END

HINT

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Windshield Deicer System

SymptomSuspected AreaSee Reference
Windshield deicer does not operateDEICER relayWINDSHIELD DEICER DOES NOT OPERATE
LIN communication line
CAN communication line
Air conditioning amplifier
Air conditioning control assembly*1
Multi-display*2
DEICER fuse
Harness or connector
HINT: *1: w/o Multi-display *2: w/Multi-display

SYMPTOMS CHART

Scheme 138

Scheme 138: TERMINALS OF ECU
Scheme 138: TERMINALS OF ECU

Scheme 139

Scheme 139
Scheme 139

Scheme 140

Scheme 140
Scheme 140
  1. CHECK AIR CONDITIONING AMPLIFIER Disconnect the E36 air conditioning amplifier connector. Measure the resistance and voltage according to the value(s) in the table below. RESISTANCE AND VOLTAGE CHART Terminal No. (Symbol) Wiring Color Terminal Description Condition Specified Condition E36-5 (IG+) - E36-1 (GND) G-W-B Ignition power supply Engine switch on (IG) 11 to 14 V Engine switch off Below 1 V E36-6 (+B1) - E36-1 (GND) R - W-B Battery power source Always 11 to 14 V E36-7 (+B2) - E36-1 (GND) R - W-B Battery power source Always 11 to 14 V E36-1 (GND) - Body ground W-B - Body ground Ground Always Below 1 ohms If the result is not as specified, there may be a malfunction on the wire harness side. Reconnect the E36 air conditioning amplifier connector. Measure the voltage according to the value(s) in the table below. VOLTAGE CHART Terminal No. (Symbol) Wiring Color Terminal Description Condition Specified Condition E36-23 (FDEF) - E36-1 (GND) GR - W-B Deicer relay Engine switch on (IG) and deicer switch off 11 to 14 V Engine switch on (IG) and deicer switch on Below 1 V If the result is not as specified, the air conditioning amplifier or fuse may have a malfunction.
  2. CHECK AIR CONDITIONING CONTROL ASSEMBLY (w/o Multi-display) Disconnect the F10 air conditioning control assembly connector. Measure the resistance and voltage according to the value(s) in the table below. RESISTANCE AND VOLTAGE CHART Terminal No. (Symbol) Wiring Color Terminal Description Condition Specified Condition F10-7 (IG+) - F10-1(GND) G - W-B Ignition power supply Engine switch on (IG) 11 to 14 V Engine switch off Below 1 V F10-1 (GND) - Body ground W-B - Body ground Ground Always Below 1 ohms If the result is not as specified, there may be a malfunction on the wire harness side.
  3. CHECK MULTI-DISPLAY Disconnect the F28 multi-display connector. Measure the resistance and voltage according to the value(s) in the table below. RESISTANCE AND VOLTAGE CHART Terminal No. (Symbol) Wiring Color Terminal Description Condition Specified Condition F28-3 (IG) - F28-10 (GND1) G - W-B Ignition power supply Engine switch on (IG) 11 to 14 V Engine switch off Below 1 V F28-10 (GND1) - Body ground W-B - Body ground Ground Always Below 1 ohms If the result is not as specified, there may be a malfunction on the wire harness side.
  1. ACTIVE TEST HINT: Using the Techstream to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Body Electrical/Air Conditioner/Active Test. According to the display on the Techstream, perform the Active Test. Air Conditioner AIR CONDITIONER VOLTAGE SPECIFICATION Tester Display Test Part Control Range Deicer Relay (Front) Deicer relay operation OFF or ON

When the windshield deicer switch is turned on, a windshield deicer activation request signal is sent via the LIN communication line*1 or CAN communication line*2 to the air conditioning amplifier. Then the air conditioning amplifier operates the windshield deicer. When the on signal from the switch is received, the deicer relay (DEICER) is operated for 15 minutes. Also, if the off signal from the switch is received within 15 minutes, the deicer relay (DEICER) operation is stopped.

HINT

*1: w/o Multi-display

*2: w/Multi-display

Scheme 141

Scheme 141: WIRING DIAGRAM
Scheme 141: WIRING DIAGRAM

Scheme 142

Scheme 142: INSPECTION PROCEDURE
Scheme 142: INSPECTION PROCEDURE

Scheme 143

Scheme 143
Scheme 143

Scheme 144

Scheme 144
Scheme 144

Scheme 145

Scheme 145
Scheme 145

Scheme 146

Scheme 146
Scheme 146
  1. CHECK FOR DTC Check for DTC. Result DTC RESULT REFERENCE Result Proceed To DTC is not output A LIN DTC is output B CAN DTC is output C B: GO TO LIN COMMUNICATION SYSTEM (See «DIAGNOSTIC TROUBLE CODE CHART»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) C: GO TO CAN COMMUNICATION SYSTEM (See «DIAGNOSTIC TROUBLE CODE CHART»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) A: Go to Next Step
  2. PERFORM ACTIVE TEST USING TECHSTREAM (DEICER RELAY) Select the Active Test using the Techstream to generate a control command, and then check that the windshield deicer operates. Air Conditioner AIR CONDITIONER VOLTAGE SPECIFICATION Tester Display Test Part Control Range Deicer Relay (Front) Deicer relay operation OFF or ON Result DTC RESULT REFERENCE Result Proceed To Windshield deicer operates normally (w/o Multi-display) A Windshield deicer operates normally (w/Multi-display) B Windshield deicer does not operate C B: Go to step 5 C: Go to step 7 A: Go to Next Step
  3. REPLACE AIR CONDITIONING CONTROL ASSEMBLY Temporarily replace the air conditioning control assembly with a new or normally functioning one (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/automatic-hvac-system/#heating-air-conditioning) ).
  4. CHECK WINDSHIELD DEICER SYSTEM Turn the engine switch on (IG). Check that pressing the windshield deicer switch illuminates the indicator and warms the front windshield surface. Check that after approximately 15 minutes, the indicator light turns off and the windshield deicer deactivates. OK: Windshield deicer system functioning normally. NG: REPLACE AIR CONDITIONING AMPLIFIER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/automatic-hvac-system/#heating-air-conditioning) ) OK: END (AIR CONDITIONING CONTROL ASSEMBLY IS DEFECTIVE)
  5. REPLACE MULTI-DISPLAY Temporarily replace the multi-display with a new or normally functioning one (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/navigation-system/#navigationmulti-info-display) ).
  6. CHECK WINDSHIELD DEICER SYSTEM Turn the engine switch on (IG). Check that pressing the windshield deicer switch illuminates the indicator and warms the front windshield surface. Check that after approximately 15 minutes, the indicator light turns off and the windshield deicer deactivates. OK: Windshield deicer system functioning normally. NG: REPLACE AIR CONDITIONING AMPLIFIER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/automatic-hvac-system/#heating-air-conditioning) ) OK: END (MULTI-DISPLAY IS DEFECTIVE)
  7. INSPECT FUSE (DEICER) Remove the DEICER fuse from the engine room junction block. Measure the resistance according to the value(s) in the table below. Standard Resistance RESISTANCE REFERENCE Tester Connection Condition Specified Condition DEICER fuse Always Below 1 ohms NG: REPLACE FUSE OK: Go to Next Step
  8. INSPECT DEICER RELAY Remove the deicer relay from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance RESISTANCE REFERENCE Tester Connection Condition Specified Condition 3-5 Battery voltage is not applied to terminals 1 and 2 10 kohms or higher Battery voltage is applied to terminals 1 and 2 Below 1 ohms NG: REPLACE DEICER RELAY OK: Go to Next Step
  9. CHECK HARNESS AND CONNECTOR (DEICER RELAY - AIR CONDITIONING AMPLIFIER AND BATTERY) Remove the deicer relay from the engine room relay block. Disconnect the E36 air conditioning amplifier connector. Measure the voltage according to the value(s) in the table below. Standard Voltage RESISTANCE AND VOLTAGE CHART Tester Connection Condition Specified Condition Deicer relay terminal 2 -Body ground Engine switch on (IG) 11 to 14 V Deicer relay terminal S - Body ground Always 11 to 14 V Measure the resistance according to the value(s) in the table below. Standard Resistance RESISTANCE REFERENCE Tester Connection Condition Specified Condition Deicer relay terminal 1 - E36-23 (FDEF) Always Below 1 ohms Deicer relay terminal 1 - Body ground Always 10 kohms or higher NG: REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to Next Step
  10. CHECK HARNESS AND CONNECTOR (DEICER RELAY - WINDSHIELD DEICER WIRE) Remove the deicer relay from the engine room relay block. Disconnect the A23 windshield deicer wire connector. Measure the resistance according to the value(s) in the table below. Standard Resistance RESISTANCE REFERENCE Tester Connection Condition Specified Condition A23-1 (B) - Deicer relay terminal 3 Always Below 1 ohms Deicer relay terminal 3 -Body ground Always 10 kohms or higher NG: REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to Next Step
  11. CHECK HARNESS AND CONNECTOR (WINDSHIELD DEICER WIRE - BODY GROUND) Disconnect the A23 windshield deicer wire connector. Measure the resistance according to the value(s) in the table below. Standard Resistance RESISTANCE REFERENCE Tester Connection Condition Specified Condition A23-2 (E) - Body ground Always Below 1 ohms NG: REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to Next Step
  12. CHECK WINDSHIELD DEICER WIRE Disconnect the A23 windshield deicer wire connector. Measure the voltage according to the value(s) in the table below. Standard Voltage VOLTAGE CHART Tester Connection Condition Specified Condition A23-1 (B) - A23-2(E) Engine switch on (IG) and deicer switch on 11 to 14 V NG: REPLACE AIR CONDITIONING AMPLIFIER (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/automatic-hvac-system/#heating-air-conditioning) ) OK: REPLACE WINDSHIELD GLASS (See «REMOVAL»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) )

Scheme 147

Scheme 147: PARTS LOCATION
Scheme 147: PARTS LOCATION

Scheme 148

Scheme 148
Scheme 148

Scheme 149

Scheme 149: SYSTEM DIAGRAM
Scheme 149: SYSTEM DIAGRAM

Communication Table

TransmitterReceiverSignalLine
Air conditioning control assembly*1Air conditioning amplifierRear window defogger switch signalLIN
Multi-display*2Air conditioning amplifierRear window defogger switch signalCAN
HINT: *1: w/o Multi-display *2: w/Multi-display

COMMUNICATION REFERENCE

  1. GENERAL The defogger system thin heater wires are attached to the rear window and defog the rear window surface quickly. The indicator light illuminates while the system is operating. The system automatically turns off after approximately 15 minutes.
  2. FUNCTION OF MAIN COMPONENT COMPONENTS FUNCTION CHART Component Outline Defogger switch Located on the air conditioning control assembly*1 or multi-display*2, it detects defogger switch operation and transmits signals to the air conditioning amplifier through the LIN communication line*1 or CAN communication line*2. Defogger relay Receives rear window defogger activation request signals from the air conditioning amplifier and supplies power to the rear window defogger. Rear window defogger Receives power from the defogger relay and heats the defogger wire. HINT: *1: w/o Multi-display *2: w/Multi-display
  3. DESCRIPTION FUNCTION DESCRIPTION CHART Function Outline Defog rear window surface The defogger relay receives rear window defogger activation request signals from the air conditioning amplifier and defogs the rear window surface. Receives power from the defogger relay and heats the defogger wire.

HINT

  1. Use these procedures to troubleshoot the window defogger system.
  2. *: Use the Techstream.
  1. VEHICLE BROUGHT TO WORKSHOP
  2. INSPECT BATTERY VOLTAGE Standard Voltage: 11 to 14 V If the voltage is below 11V, recharge or replace the battery before proceeding.
  3. CHECK VEHICLE TYPE Check the vehicle type. Result DTC RESULT REFERENCE Result Proceed To w/o Multi-display A w/Multi-display B B: Go to step 5 A: Go to Next Step
  4. CHECK LIN COMMUNICATION SYSTEM Check if the LIN communication system is functioning normally (See «HOW TO PROCEED WITH TROUBLESHOOTING»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ). OK: LIN DTC is not output. NG: Go to LIN COMMUNICATION SYSTEM (See «HOW TO PROCEED WITH TROUBLESHOOTING»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) OK: Go to step 6
  5. CHECK CAN COMMUNICATION SYSTEM Check if the CAN communication system is functioning normally (See «CAN COMMUNICATION SYSTEM»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ). OK: CAN DTC is not output. NG: Go to CAN COMMUNICATION SYSTEM (See «CAN COMMUNICATION SYSTEM»(/toyota/land-cruiser/200-2007-2012/remont/communication-devices/#networking) ) OK: Go to Next Step
  6. PROBLEM SYMPTOMS TABLE Refer to the Problem Symptoms Table (See «PROBLEM SYMPTOMS TABLE»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) ). Result DTC RESULT REFERENCE Result Proceed To Fault is not listed in problem symptoms table A Fault is listed in problem symptoms table B B: Go to step 8 A: Go to Next Step
  7. OVERALL ANALYSIS AND TROUBLESHOOTING* Terminals of ECU (See «TERMINALS OF ECU»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) ) Data List/Active Test (See «DATA LIST/ACTIVE TEST»(/toyota/land-cruiser/200-2007-2012/remont/heated-glassdefoggers/#windowglass) )
  8. REPAIR OR REPLACE
  9. CONFIRMATION TEST NEXT: END

HINT

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Window Defogger System

SymptomSuspected AreaSee Reference
Rear window defogger system does not operateDEFOG relayREAR WINDOW DEFOGGER SYSTEM DOES NOT OPERATE
LIN communication line
CAN communication line
Air conditioning amplifier
Air conditioning control assembly*1
Multi-display*2
DEFOG fuse
Harness or connector
HINT: *1: w/o Multi-display *2: w/Multi-display

SYMPTOM CHART