Service Specifications: Specifications — Toyota Highlander I рестайлинг (2003-2007)

SPECIFIED TORQUE FOR STANDARD BOLTS

Class	Diameter mm	Pitch mm	Specified torque
			Hexagon head bolt			Hexagon flange bolt
			N.m	Kgf.cm	Ft.lbf	N.m	Kgf.cm	Ft.lbf
4T	6	1	5	55	48 in..lbf	6	60	52 in..lbf
	8	1.25	12.5	130	9	14	145	10
	10	1.25	26	260	19	29	290	21
	12	1.25	47	480	35	53	540	39
	14	1.5	74	760	55	84	850	61
	16	1.5	115	1,150	83
5T	6	1	6.5	65	56 in..lbf	7.5	75	65 in..lbf
	8	1.25	15.5	160	12	17.5	175	13
	10	1.25	32	330	24	36	360	26
	12	1.25	59	600	43	65	670	48
	14	1.5	91	930	67	100	1,050	76
	16	1.5	140	1,400	101
6T	6	1	8	80	69 in..lbf	9	90	78 in..lbf
	8	1.25	19	195	14	21	210	15
	10	1.25	39	400	29	44	440	32
	12	1.25	71	730	53	80	810	59
	14	1.5	110	1,100	80	125	1,250	90
	16	1.5	170	1,750	127
7T	6	1	10.5	110	8	12	120	9
	8	1.25	25	260	19	28	290	21
	10	1.25	52	530	38	58	590	43
	12	1.25	95	970	70	105	1,050	76
	14	1.5	145	1,500	108	165	1,700	123
	16	1.5	230	2,300	166
8T	8	1.25	29	300	22	33	330	24
	10	1.25	61	620	45	68	690	50
	12	1.25	110	1,100	80	120	1,250	90
9T	8	1.25	34	340	25	37	380	27
	10	1.25	70	710	51	78	790	57
	12	1.25	125	1,300	94	140	1,450	105
10T	8	1.25	38	390	28	42	430	31
	10	1.25	78	800	58	88	890	64
	12	1.25	140	1,450	105	155	1,600	116
11T	8	1.25	42	430	31	47	480	35
	10	1.25	87	890	64	97	990	72
	12	1.25	155	1,600	116	175	1,800	130

Standard Bolts Torque Specifications Chart

Scheme 1

Scheme 1: HOW TO DETERMINE NUT STRENGTH

HINT

Use the nut with the same number of the nut strength classification or the greater than the bolt strength classification number when tightening parts with a bolt and nut.

Example: Bolt = 4T

Nut = 4N or more

TORQUE SPECIFICATIONS

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Throttle body assy at Intake manifold	30	305	22
Knock sensor at Cylinder block sub-assy	20	199	14
Intake manifold at Cylinder head sub-assy	30	305	22
ECM at Instrument panel reinforcement	5.5	56	49 in.lbf
ECM at Blower assy	5.5	56	49 in.lbf
Accelerator pedal rod assy at Body	4.9	50	43 in.lbf

ENGINE CONTROL SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front suspension upper brace center at Body (w/Performance Rod)	80	815	59
V-bank cover sub-assy at Cylinder head cover sub-assy LH	7.9	81	70 in.lbf
Throttle body assy at Intake air connector	11	112	8
Knock sensor at Cylinder block sub-assy	20	199	14
Water outlet at Cylinder head sub-assy	15	153	11
Water outlet at Cylinder head LH	15	153	11
Intake manifold at Cylinder head sub-assy	15	153	11
Intake manifold at Cylinder head LH	15	153	11
Ground cable at Intake manifold	8.4	86	74 in.lbf
ECM at Instrument panel reinforcement	5.5	56	49 in.lbf
ECM at Blower assy	5.5	56	49 in.lbf
Accelerator pedal rod assy at Body	4.9	50	43 in.lbf

ENGINE CONTROL SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Fuel delivery pipe at Cylinder head	20	204	15
Fuel tank band sub-assy No. 1 RH at Body	39	400	29
Fuel tank band sub-assy No. 1 LH at Body	39	400	29
Fuel tank protector at Fuel tank assy	5.5	56	49 in.lbf
Exhaust pipe assy center at Exhaust pipe assy front	48	490	35
Exhaust pipe assy center at Exhaust pipe assy tail	48	490	35

FUEL SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Fuel delivery pipe sub-assy at Intake manifold	10	102	7
Fuel delivery pipe No. 2 at Intake manifold	10	102	7
Fuel pipe No. 2 union bolt at Fuel delivery pipe No. 2	33	331	24
Fuel pressure pulsation damper assy at Fuel delivery pipe sub-assy	33	331	24
Fuel pipe sub-assy No. 1 at Intake manifold	20	199	14
Surge tank stay No. 2 at Intake air surge tank	20	199	14
Surge tank stay No. 2 at Cylinder head	20	199	14
Surge tank stay No. 1 at Intake air surge tank	20	199	14
Surge tank stay No. 1 at Cylinder head	20	199	14
Engine hunger No. 1 at Intake air surge tank	20	199	14
Engine hunger No. 1 at Cylinder head	20	199	14
Pressure feed tube assy at Engine hunger No. 1	7.8	80	69 in.lbf
Intake air surge tank at Intake manifold	28	286	21
Emission control valve set at Emission control valve bracket	8.0	82	71 in.lbf
Fuel tank band sub-assy No. 1 RH at Body	39	400	29
Fuel tank band sub-assy No. 1 LH at Body	39	400	29
Fuel tank protector lower center at Fuel tank assy	5.5	56	49 in.lbf
Packing brake cable assy No. 2 at Body	5.4	55	48 in.lbf
Exhaust pipe assy center at Exhaust pipe assy front	48	490	35
Exhaust pipe assy center at Exhaust pipe assy tail	48	490	35

FUEL SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Intake air control valve assy No. 2 at Intake air surge tank	10	102	7

INTAKE SYSTEM TORQUE SPECIFICATIONS - 3MZ-FE

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Engine moving control rod w/bracket at Engine moving control bracket No. 2	64	653	47
Engine moving control rod bracket RH at Cylinder head	64	653	47
Engine mounting bracket RH at Cylinder head	54	551	40
Engine mounting stay No. 2 RH at Engine mounting control rod bracket No. 2	64	653	47
Engine hanger No. 1 at Cylinder head	38	387	28 in.lbf
Engine hanger No. 2 at Cylinder head	38	387	28 in.lbf
Knock sensor at Cylinder block	20	204	15
Engine oil pressure switch assy at Cylinder head	15	153	11
Water bypass pipe No. 1 at Cylinder block	9.0	92	80 in.lbf
Drive shaft bearing bracket (2WD) at Cylinder block	64	653	47
V-ribbed belt tensioner assy at Timing chain cover	60	612	44
Ignition coil assy at Cylinder head	9.0	92	80 in.lbf
Water inlet at Cylinder block	9.0	92	80 in.lbf
Exhaust manifold converter sub-assy at Cylinder head	37	377	27
Exhaust manifold stay at Cylinder block	44	449	32
Exhaust manifold stay at Exhaust manifold converter sub-assy	44	449	32
Manifold converter insulator No. 1 at Exhaust manifold converter	12	122	9
Oil level gauge guide at Water bypass pipe No. 1	9.0	92	80 in.lbf
Intake manifold sub-assy at Cylinder head assy	30	306	22
Drive plate & ring gear at Crankshaft	98	1,000	72
Starter assy at Automatic transaxle assy	39	398	29
Engine mounting bracket RR (4WD) at Transfer for bolt A	34	347	25
Engine mounting bracket RR (4WD) at Cylinder block for bolt B	64	653	47
Engine mounting insulator LH at Automatic transaxle assy	95	969	70
Engine mounting insulator RH at Engine mounting bracket RH	95	969	70
Engine mounting insulator FR at Engine mounting bracket FR	87	887	64
Engine mounting insulator RR at Engine mounting bracket RR (4WD)	75	765	55
Rack & pinion power steering gear assy (4WD) at Front frame assy	70	714	52
Stabilizer bar front (4WD) at Front frame assy	19	194	14
Vane pump assy at Timing chain cover	43	438	31
Frame side plate at Front frame assy for bolt A	86	877	63
Frame side plate at Body for bolt B	32	326	24
Front suspension member brace rear at Front frame assy for bolt C	86	877	63
Front suspension member brace rear at Body for bolt D	32	326	24
Steering intermediate shaft	35	357	26
Drive plate & ring gear at Torque converter	41	418	30
Front suspension arm at Lower ball joint	127	1,295	94
Tie rod assy at Steering knuckle	49	500	36
Speed sensor front LH at Steering knuckle	8.0	82	71
Speed sensor front RH at Steering knuckle	8.0	82	71
Front axle hub LH nut at Front drive shaft	294	3,000	217
Front stabilizer link assy at Front suspension	74	755	55
Propeller shaft (4WD) at Intermediate shaft	74	755	55
Return tube at body	20	204	15
Engine mounting bracket No. 2 RH at Timing chain cover	20	204	15
Generator assy at Bracket for bolt A	52	530	38
Generator assy at Bracket for bolt B	21	214	15
Compressor and magnetic clutch at bracket	25	255	18
Air cleaner assy at Body	5.0	51	44 in.lbf
Filler plug (Transfer)	49	500	36
Balance shaft housing at Stiffening crankcase assy 1st	22	220	15
Balance shaft housing at Stiffening crankcase assy 2nd	Turn 90°	Turn 90°	Turn 90°
Stiffening crankcase assy at Cylinder block	33	337	24
W/head taper screw plug No. 1 at Cylinder block	26	265	19
Oil control valve filter at Cylinder block	30	306	22
Cylinder block water drain cock at Stiffening crankcase assy	25	255	18
Cylinder head at Cylinder block 1st	79	806	58
Cylinder head at Cylinder block 2nd	Turn 90°	Turn 90°	Turn 90°
Camshaft timing gear assy at Camshaft	54	551	40
Camshaft timing gear or sprocket at Camshaft	54	551	40
Camshaft bearing cap No. 1 at Cylinder head	30	306	22
Camshaft bearing cap No. 2 at Cylinder head	30	306	22
Camshaft bearing cap No. 3 at Cylinder head	9.0	92	80 in.lbf
Oil pump assy at Stiffening crankcase assy	19	194	14
Chain tensioner plate at Stiffening crankcase assy	12	122	9
Oil pump drive sprocket at Oil pump	30	306	22
Chain vibration damper No. 1 at Cylinder head	9.0	92	80 in.lbf
Chain vibration damper No. 1 at Cylinder block	9.0	92	80 in.lbf
Chain tensioner slipper at Cylinder block	19	194	14
Timing chain guide at Crankshaft bearing cap No. 1	9.0	92	80 in.lbf
Timing chain cover (see CHAIN (2AZ-FE) ) for bolt A	9.0	92	80 in.lbf
Timing chain cover (see CHAIN (2AZ-FE) ) for bolt B	21	214	15
Timing chain cover (see CHAIN (2AZ-FE) ) for bolt C	43	438	32
Timing chain cover (see CHAIN (2AZ-FE) ) for nut	9.0	92	80 in.lbf
Oil pan at Stiffening crankcase assy	9.0	92	80 in.lbf
Oil pan drain plug at Oil pan	25	255	18
Water pump assy at Cylinder block	9.0	92	80 in.lbf
Water pump pulley at Water pump assy	26	265	19
Crank position sensor at Timing chain cover	9.0	92	80 in.lbf
Crankshaft pulley at Crankshaft	180	1,835	133
Chain tensioner assy at Timing chain cover	9.0	92	80 in.lbf
Camshaft position sensor at Cylinder head	9.0	92	80 in.lbf
Cylinder head cover at Cylinder head (see OVERHAUL ) for bolt A	11	112	8
Cylinder head cover at Cylinder head (see OVERHAUL ) for bolt B	14	143	10
Cylinder head cover at Cylinder head (see OVERHAUL ) for nut	11	112	8
Oil filter union (w/oil cooler) at Stiffening crankcase assy	30	306	22
Spark plug at Cylinder head	19	194	14
Ventilation valve at Cylinder head cover	19	194	14
Stud bolt (see OVERHAUL ) for bolt A	5.0	51	44 in.lbf
Stud bolt (see OVERHAUL ) for bolt B	5.0	51	44 in.lbf
Stud bolt (see OVERHAUL ) for bolt C	10	102	7
Stud bolt (see OVERHAUL ) for bolt D	10	102	7
Front suspension brace at Body	80	816	59
Connecting rod cap at Connecting rod 1st	25	250	18
Connecting rod cap at Connecting rod 2nd	Turn 90°	Turn 90°	Turn 90°
Camshaft timing oil control valve at Cylinder head	9.0	92	80 in.lbf
Crankshaft bearing cap at Cylinder block 1st	20	204	15
Crankshaft bearing cap at Cylinder block 2nd	40	408	30
Stud bolt (see OVERHAUL ) Stud bolt A	5.0	51	44 in.lbf
Stud bolt (see OVERHAUL ) Stud bolt B	10	102	7
Stud bolt (see OVERHAUL ) Stud bolt C	5.0	51	44 in.lbf

ENGINE MECHANICAL SYSTEM TORQUE SPECIFICATIONS CHART - 2AZ-FE

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Engine hanger No. 2 at Cylinder head	20	204	15
Knock sensor at Cylinder block	20	204	15
Oil pressure switch assy at Cylinder block	15	153	11
Compressor mounting bracket No. 1 at Cylinder block	25	255	18
Generator bracket No. 1 at Cylinder block	58	591	43
Pump bracket at Cylinder head	32	326	24
Engine mounting bracket RR (2WD) at Cylinder block	64	653	47
Engine mounting bracket RR (2WD) at Front frame assy	64	653	47
Exhaust converter sub-assy at Cylinder head	49	500	36
Exhaust converter sub-assy No. 2 at Cylinder head	49	500	36
Ignition coil assy at Cylinder head cover	8.0	82	71 in.lbf
Surge tank stay No. 1 at Cylinder head	20	199	14
Surge tank stay No. 2 at Intake air surge tank	20	199	14
Engine hanger No. 1 at Cylinder head	20	204	15
Engine hanger No. 1 at Intake air surge tank	20	204	15
Manifold stay No. 2 at Exhaust converter sub-assy No. 2	49	500	36
Manifold stay No. 2 at Cylinder block	49	500	36
Manifold stay at Exhaust converter sub-assy	49	500	36
Manifold stay at Cylinder head	49	500	36
Engine mounting bracket (4WD) at Cylinder block (see REPLACEMENT ) for bolt A	34	347	25
Engine mounting bracket (4WD) at Cylinder block (see REPLACEMENT ) for bolt B	64	653	47
Engine mounting insulator RH at Engine mounting bracket	95	969	70
Engine mounting insulator LH at Automatic transaxle assy	95	969	70
Engine mounting insulator FR at Automatic transaxle assy	87	887	64
Engine mounting insulator RR at Transverse engine, engine mounting bracket	75	765	55
Rack & pinion power steering gear assy (4WD) at Front frame assy	70	714	52
Stabilizer bar front (4WD) at Front frame assy	29	296	21
Vane pump assy at Pump bracket	43	439	32
Vane pump assy at Engine mounting bracket	43	439	32
Frame side rail plate sub-assembly at Front frame assy (see REPLACEMENT ) for bolt A	85	867	63
Frame side rail plate sub-assembly at Front frame assy (see REPLACEMENT ) for bolt B	32	326	24
Front suspension member brace rear at Front frame assy (see REPLACEMENT ) for bolt A	85	867	63
Front suspension member brace rear at Front frame assy (see REPLACEMENT ) for bolt B	32	326	24
Front suspension member brace rear at Front frame assy (see REPLACEMENT ) for nut C	32	326	24
Compressor and magnetic clutch at Compressor mounting bracket No. 1 (see REPLACEMENT ) for bolt	25	255	18
Compressor and magnetic clutch at Compressor mounting bracket No. 1 (see REPLACEMENT ) for nut	26	265	19
Generator belt adjusting bar at Cylinder block (see REPLACEMENT ) for nut A	43	438	32
Generator belt adjusting bar at Cylinder block (see REPLACEMENT ) for bolt B	18	184	13
Generator belt adjusting bar at Cylinder block (see REPLACEMENT ) for bolt C	8.0	82	71 in.lbf
Generator bracket No. 2 at Transverse engine, engine mounting bracket	28	286	21
Intermediate shaft sub-assy	35	357	26
Battery clamp sub-assy at Body	6.0	61	53 in.lbf
Exhaust manifold heat insulator No. 2 at Exhaust manifold converter sub-assy No. 2	9.0	92	80 in.lbf
Exhaust manifold heat insulator No. 3 at Exhaust manifold converter sub-assy No. 2	9.0	92	80 in.lbf
Flywheel housing under cover at Automatic transaxle assy	8.0	82	70 in.lbf
Front suspension arm at Lower ball joint	127	1,295	94
Tie rod end at Steering knuckle	49	500	36
Front axle hub nut at Front drive shaft	294	2,998	217
Front stabilizer link assy at Front suspension	74	755	55
Front propeller shaft (4WD) at Intermediate shaft	74	755	55
V-bank cover at Cylinder head cover	8.0	82	70 in.lbf
Engine mounting stay No. 2 RH at Engine mounting bracket	64	653	47
Engine moving control rod (see REPLACEMENT ) for bolt A	64	653	47
Engine moving control rod (see REPLACEMENT ) for bolt B	23	235	17
Front wheel	103	1,050	76
Camshaft sub-gear at Main gear	5.4	55	48 in.lbf
Engine rear oil seal retainer at Cylinder block	8.0	82	71 in.lbf
Oil pump assy at Cylinder block assy (see OVERHAUL ) for bolt A	8.0	82	71 in.lbf
Oil pump assy at Cylinder block assy (see OVERHAUL ) for bolt B	20	199	14
Oil pump assy at Cylinder block assy (see OVERHAUL ) for bolt C	43	438	32
Crank position sensor at Oil pump assy	8.0	82	71 in.lbf
Oil pan baffle plate at Oil pan sub-assy	8.0	82	71 in.lbf
Oil pan sub-assy at Cylinder block (see OVERHAUL ) 10 mm head	8.0	82	71 in.lbf
Oil pan sub-assy at Cylinder block (see OVERHAUL ) 12 mm head	20	199	14
Oil strainer sub-assy at Oil pan sub-assy	8.0	82	71 in.lbf
Oil pan sub-assy No. 2 at Oil pan sub-assy	8.0	82	71 in.lbf
Oil pan drain plug at Oil pan sub-assy No. 2	45	459	33
Water inlet housing at Cylinder block	8.0	82	71 in.lbf
Cylinder head assy at Cylinder block assy 12 pointed head 1st	54	551	40
Cylinder head assy at Cylinder block assy 2nd	Turn 90°	Turn 90°	Turn 90°
Cylinder head assy at Cylinder block assy Recessed head	19	189	14
Oil control valve filter at Cylinder head assy	45	459	33
Cylinder head cover rear at Cylinder head assy	10	102	7
Camshaft timing gear assy (VVT-i) at Camshaft	150	1,530	111
Camshaft bearing cap at Cylinder head assy	16	163	12
Timing belt plate at Oil pump assy	8.0	82	71 in.lbf
Water pump assy at Cylinder block assy	8.0	82	71 in.lbf
Oil level gage guide at Cylinder block assy	8.0	82	71 in.lbf
Oil filter union at Cylinder block assy	30	306	22
Timing belt idler bracket at Cylinder block assy	28	286	21
Timing belt No. 3 cover at Cylinder block assy	9.0	92	80 in.lbf
Camshaft timing pulley at Camshaft	125	1,275	92
Timing belt idler sub-assy No. 2 at Timing belt idler bracket	43	438	32
Timing belt idler sub-assy No. 1 at Cylinder block assy	34	348	25
Timing belt tensioner at Oil pump assy	27	280	20
Engine mounting bracket at Cylinder block	28	286	21
Timing belt No. 2 cover at Timing belt No. 3 cover	9.0	92	80 in.lbf
Timing belt No. 1 cover at Oil pump assy	9.0	92	80 in.lbf
Crankshaft pulley at Crankshaft	220	2,243	162
WT sensor No. 1 at Cylinder head assy	8.0	82	71 in.lbf
Camshaft timing oil control valve assy at Cylinder head assy	8.0	82	71 in.lbf
Cylinder head cover at Cylinder head assy	8.0	82	71 in.lbf
Spark plug at Cylinder head assy	25	255	18
W/head straight screw plug No. 1 at Cylinder head assy	44	449	32
W/head straight screw plug No. 2 at Cylinder head assy	44	449	32
Connecting rod cap at Connecting rod 1st	25	255	18
Connecting rod cap at Connecting rod 2nd	Turn 90°	Turn 90°	Turn 90°
Crankshaft bearing cap at Cylinder block assy 12 pointed head 1st	22	224	16
Crankshaft bearing cap at Cylinder block assy 2nd	Turn 90°	Turn 90°	Turn 90°
Crankshaft bearing cap at Cylinder block assy 6 pointed head	27	275	20
Cylinder block w/head straight screw No. 1 plug at Cylinder block	30	306	22
Cylinder block w/head straight screw No. 2 plug at Cylinder block	50	510	37
Cylinder block w/head straight screw No. 3 plug at Cylinder block	30	306	22
Water seal plate at Cylinder block	18	184	13
Cylinder block water drain cock sub-assy at Cylinder block	39	398	29
Vane pump assy at Adjusting strut	43	439	32
Generator assy at Generator bracket	58	591	43
Generator assy at Adjusting bar	18	184	13
Intake air surge tank at Intake manifold	28	286	21
Front suspension brace sub-assy upper center at Body	80	816	59
Drive plate & ring gear sub-assy at Crankshaft	83	846	61
Water outlet at Cylinder head	15	153	11
Intake manifold at Cylinder head	15	153	11
Cylinder head cover rear at Cylinder head	10	102	7
Air cleaner case at Body	5.0	51	44 in.lbf

ENGINE MECHANICAL SYSTEM TORQUE SPECIFICATIONS CHART - 3MZ-FE

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front floor head insulator No. 3 at Body	4.9	50	43 in.lbf
Exhaust pipe assy front at Exhaust manifold converter sub-assy	48	489	35
Heated oxygen sensor (Bank 1, sensor 2) at Exhaust pipe assy front	44	449	35
Exhaust pipe assy center at Exhaust pipe assy front	56	571	41
Exhaust pipe assy tail at Exhaust pipe assy center	48	489	35

EXHAUST SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front floor heat insulator No. 3 at Body	4.9	50	43 in.lbf
Exhaust pipe support bracket No. 1 at Body	21	214	15
Exhaust pipe assy front at Exhaust manifold converter sub-assy (LH)	56	571	41
Exhaust pipe assy front at Exhaust pipe support bracket No. 1	21	214	15
Heated oxygen sensor (Bank 2, sensor 2) at Exhaust pipe assy front	44	449	35
Exhaust pipe sub-assy front No. 3 at Exhaust pipe assy front	56	571	41
Exhaust pipe sub-assy front No. 3 at Exhaust manifold converter sub-assy (RH)	56	571	41
Heated oxygen sensor (Bank 1, sensor 2) at Exhaust pipe sub-assy front No. 3	44	449	35
Exhaust pipe assy center at Exhaust pipe sub-assy front No. 3	48	489	35
Exhaust pipe assy tail at Exhaust pipe assy center	48	489	35

EXHAUST SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Water pump at Cylinder block	9.0	92	80 in.lbf
Water pump at Water pump pulley	26	265	19

COOLING SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Water pump assy at Cylinder block	8.0	82	71 in.lbf
Idler sub-assy No. 2 at Cylinder block	34	347	25
Engine mounting bracket RH at Cylinder block	54	551	40
Generator bracket No. 2 at Cylinder block	43	438	32
Water inlet at Cylinder block	8.0	82	71 in.lbf
Water inlet pipe at Water inlet	20	204	15

COOLING SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Oil pressure switch at Cylinder head	15	153	11
Oil pump at Cylinder block	19	194	14
Oil pump at Oil pump cover	8.8	90	79 in.lbf
Oil pump at Oil pump strainer	8.8	90	79 in.lbf
Oil cooler at Union	79	800	58
Oil cooler at Cylinder block	9.0	92	80 in.lbf
Oil filter at Cylinder block	17.5	178	13
Oil drain plug at Oil pan sub-assy	25	255	18
Oil pump driven shaft sprocket at Oil pump assy	30	306	22
Chain tensioner plate at cylinder block	12	122	9.0
Chain vibration damper No. 1 at Cylinder block	9.0	92	80 in.lbf
Engine mounting bracket RH at Cylinder block	54	551	40
Engine mounting insulator RH at Engine mounting bracket RH Nut A	95	964	70
Engine mounting insulator RH at Engine mounting bracket RH Nut B	87	887	64
Engine mounting insulator FR at Engine mounting insulator bracket	87	887	64
Oil pan sub-assy at Stiffening crankcase assy	9.0	92	80 in.lbf

LUBRICATION SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Engine drain plug at Oil pan sub-assy	45	459	33
Oil pressure switch at Cylinder block	15	153	11
Oil pump rotor set at Oil pump assembly	10	105	8.0
Oil pump relief valve at Oil pump housing	49	500	36
Oil pump cover at Oil pump housing	10	102	7.0
Oil pump assembly at Cylinder block Bolt A	8.0	82	71 in.lbf
Oil pump assembly at Cylinder block Bolt B	20	199	14
Oil pump assembly at Cylinder block Bolt C	43	438	32
Crank position sensor at Oil pump assembly	8.0	82	71 in.lbf
Oil pan sub-assembly at Cylinder block 10 mm head	8.0	82	71 in.lbf
Oil pan sub-assembly at Cylinder block 12 mm head	20	204	15
Oil strainer at Main bearing cap	8.0	82	71 in.lbf
Oil pan sub-assembly No. 2 at Oil pan sub-assembly No. 1	8.0	82	71 in.lbf
Transverse engine mounting bracket at Cylinder block Bolt A	54	551	40
Transverse engine mounting bracket at Cylinder block Nut B	54	551	40
Transverse engine mounting bracket at PS pump bracket Bolt C	43	438	32
Engine mounting insulator RH at Engine mounting bracket Nut A	95	969	70
Engine mounting insulator RH at Front frame Nut B	87	887	64
Engine mounting insulator FR at Engine mounting insulator bracket Bolt A	87	887	64
Engine mounting insulator FR at Front frame Nut B	52	530	38
Engine moving control rod at body	64	653	47
Compressor mounting bracket No. 1 at Cylinder block	25	255	18
Timing belt idler sub-assembly No. 1 at Cylinder block	34	347	25
Timing belt idler sub-assembly No. 2 at Cylinder block	43	438	32
Compressor and magnetic clutch at Compressor mounting bracket	25	255	18

LUBRICATION SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Spark plug at Cylinder head cover	19	194	14
Ignition coil at Cylinder head cover	9.0	92	80 in.lbf

IGNITION SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Spark plug at Cylinder head cover	25	225	18.5
Ignition coil at Cylinder head cover	8.0	82	71 in.lbf

IGNITION SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Starter assy
Starter assy at Engine	37	377	27
Starter wire at Terminal 30 of starter	9.8	100	7.0
Starter drive housing assy at Magnet switch assy	7.5	76	66 in.lbf
Starter commutator end frame assy at Starter drive housing assy	6.0	61	53 in.lbf
Lead wire of starter yoke at Terminal C of magnet switch assy	10	102	7.0
Battery clamp at Battery clamp bolt	5.5	56	49 in.lbf
Cable at Battery terminal	3.5	36	31 in.lbf
Generator assy (100A)
Generator assy at Engine M8	21	214	15
Generator assy at Engine M10	52	530	38
Generator wire at Generator assy	9.8	100	7.0
Generator rectifier end frame at Drive end frame assy	5.8	59	51 in.lbf
Generator brush holder assy at Generator rectifier end frame	1.8	18	16 in.lbf
Generator rear end cover at Generator rectifier end frame	4.6	47	41 in.lbf
Retainer plate at Drive end frame assy generator	2.3	23	20 in.lbf
Generator pulley at Generator rotor assy	110	1,122	81
Generator assy (130A)
Generator assy at Engine M8	21	214	15
Generator assy at Engine M10	52	530	38
Generator wire at Generator assy	9.8	100	7.0
Generator rectifier end frame at Drive end frame assy	5.8	59	51 in.lbf
Generator brush holder assy at Generator rectifier end frame	1.8	18	16 in.lbf
Generator rear end cover at Generator rectifier end frame	4.6	47	41 in.lbf
Retainer plate at Drive end frame assy generator	2.3	23	20 in.lbf
Generator pulley at Generator rotor assy	110	1,122	81

STARTING & CHARGING SYSTEM TORQUE SPECIFICATIONS (2AZ-FE)

3MZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Starter assy
Starter assy at Engine	37	377	27
Starter wire at Terminal 30 of starter	9.8	100	7.0
Starter drive housing assy at Magnet switch assy	7.5	76	66 in.lbf
Starter commutator end frame assy at Starter drive housing assy	6.0	61	53 in.lbf
Lead wire of starter yoke at Terminal C of magnet switch assy	10	102	7.0
Battery clamp at Battery clamp bolt	5.5	56	49 in.lbf
Cable at Battery terminal	3.5	36	31 in.lbf
Generator assy (100A)
Generator assy at Generator bracket No. 2	58	592	43
Generator assy at Generator belt adjusting bar	18	184	13
Generator wire at Generator assy	9.8	100	7.0
Generator rectifier end frame at Drive end frame assy	5.8	59	51 in.lbf
Generator brush holder assy at Generator rectifier end frame	1.8	18	16 in.lbf
Generator rear end cover at Generator rectifier end frame	4.6	47	41 in.lbf
Retainer plate at Drive end frame assy generator	2.3	23	20 in.lbf
Generator pulley at Generator rotor assy	110	1,122	81
Generator assy (130A)
Generator assy at Generator bracket No. 2	58	592	43
Generator assy at Generator belt adjusting bar	18	184	13
Generator wire at Generator assy	9.8	100	7.0
Generator rectifier end frame at Drive end frame assy	5.8	59	51 in.lbf
Generator brush holder assy at Generator rectifier end frame	1.8	18	16 in.lbf
Generator rear end cover at Generator rectifier end frame	4.6	47	41 in.lbf
Retainer plate at Drive end frame assy generator	2.3	23	20 in.lbf
Generator pulley at Generator rotor assy	110	1,122	81

STARTING & CHARGING SYSTEM TORQUE SPECIFICATIONS (3MZ-FE)

Part Tightened	N.m	Kgf.cm	Ft.lbf
Hut nut	103	1,050	76
Tie rod end lock nut	74	755	55
Steering knuckle at Shock absorber	230	2,350	170
Lower ball joint at Lower suspension arm	127	1,300	94
Suspension support at Body	80	816	59
Suspension support at Piston rod	49	500	36
Flexible hose and ABS speed sensor wire harness bracket at Shock absorber	19	194	14
Lower suspension arm set bolt Front side	200	2,040	148
Lower suspension arm set bolt Rear side	206	2,100	152
Transverse engine, engine mounting insulator set nut	87	887	64
Stabilizer bar bracket at Suspension member	16	163	12
Stabilizer bar link set nut	74	755	55
Front axle assy at Front brake caliper assy	104	1060	77
Lower ball joint assy front set nut	123	1250	91

FRONT SUSPENSION SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Hut nut	103	1,050	76
Tie rod adjusting tube set nut	56	570	41
Shock absorber with coil spring at Rear axle carrier	180	1,840	133
Shock absorber with coil spring at Body	58	590	43
Support assy rear suspension at Shock absorber piston rod	49	500	36
Flexible hose set bolt	19	192	14
Skid control sensor wire set bolt	5.0	51	44 in.lbf
Speed sensor set bolt	8.0	82	71 in.lbf
Speed sensor wire set bolt	5.0	51	44 in.lbf
Strut rod at Body	80	816	59
Strut rod at Rear axle carrier	80	816	59
Parking brake cable set bolt	39	400	29
Parking brake cable set nut	6.0	61	53 in.lbf
Rear suspension member (4WD) set nut Front side	115	1,170	85
Rear suspension member (4WD) set nut Rear side	181	1,850	134
Rear suspension arm assy No. 1 at Rear suspension member FF	120	1,220	89
Rear suspension arm assy No. 1 at Rear suspension member 4WD	80	816	59
Rear suspension arm assy No. 1 at Rear axle carrier FF	112	1,140	83
Rear suspension arm assy No. 1 at Rear axle carrier 4WD	112	1,140	83
Rear suspension arm assy No. 2 at Rear suspension member FF	120	1,220	89
Rear suspension arm assy No. 2 at Rear suspension member 4WD	100	1,020	74
Rear suspension arm assy No. 2 at Rear axle carrier FF	112	1,140	83
Rear suspension arm assy No. 2 at Rear axle carrier 4WD	112	1,140	83
Stabilizer link set nut	39	400	29
Stabilizer bar bracket set bolt (FF)	19	194	14
Stabilizer bar set bolt (4WD) Left side	54	550	40
Stabilizer bar set bolt (4WD) Right side	19	194	14

REAR SUSPENSION SYSTEM TORQUE SPECIFICATIONS

Part tightened	N.m	Kgf.cm	Ft.lbf
Drain plug	49	500	36
Filler plug	49	500	36
Breather plug	21	210	15
Companion flange at Drive pinion	See REAR DIFFERENTIAL CARRIER OIL SEAL (4WD)
Companion flange at Propeller shaft	74	750	54
Differential case at Ring gear	97	985	71
Differential carrier at Side bearing cap	79	800	58
Differential carrier at Differential carrier cover	47	475	34
Rear differential support No. 1 at Differential carrier assy	103	1,050	76
Rear differential support No. 1 at Rear suspension member sub-assy	137	1,400	101
Differential carrier assy at Rear suspension member sub-assy	95	970	70

DIFFERENTIAL SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Intermediate shaft at Center support bearing assy No. 1 (front)
Intermediate shaft at Center support bearing assy No. 1 (front) 1st	182	1,850	134
Intermediate shaft at Center support bearing assy No. 1 (front) Loosen nut
Intermediate shaft at Center support bearing assy No. 1 (front) 2nd	69	700	51
Intermediate shaft at Center support bearing assy No. 1 (rear)
Intermediate shaft at Center support bearing assy No. 1 (rear) 1st	182	1,850	134
Intermediate shaft at Center support bearing assy No. 1 (rear) Loosen nut
Intermediate shaft at Center support bearing assy No. 1 (rear) 2nd	69	700	51
Propeller shaft assy at Front flange	74	750	54
Propeller shaft assy rear at Rear differential	74	750	54
Intermediate shaft rear flange at Propeller shaft assy rear	29	296	21
Center support bearing assy No. 1 (front) at Body	37	375	27
Center support bearing assy No. 1 (rear) at Body	37	375	27
Front wheel set nut	103	1,050	76
Lower ball joint at Lower suspension arm	127	1,300	94
Tie rod end at Steering knuckle	49	500	36
Axle hub at Front drive shaft	294	3,000	217
Front disc brake caliper assy at Steering knuckle	104	1,060	77
Front drive shaft center bearing set bolt 2WD	32	330	24
Front speed sensor set bolt	8.0	82	71 in.lbf
Flexible hose and speed sensor wire harness at Shock absorber	19	192	14
Rear wheel set nut	103	1,050	76
Speed sensor at Rear axle carrier 4WD	8.0	82	71 in.lbf
Axle hub at Rear drive shaft 4WD	294	3,000	217
Rear axle carrier sub-assy at Rear disc brake caliper	78	800	58
Front stabilizer Link assy at Shock absorber	74	755	55
Shock absorber at Steering knuckle	230	2,350	170
Front axle carrier sub-assy at Lower ball joint	123	1,250	91
Rear axle carrier sub-assy at Rear axle hub & bearing	75	765	55
Transfer extension housing at Transfer dynamic damper	26	260	19
Rear shock absorber at Flexible hose	19	192	14
Rear axle carrier sub-assy at Strut rod assy rear	80	816	59
Rear axle carrier sub-assy at Rear suspension arm assy No. 1 LH	112	1,140	83
Rear axle carrier sub-assy at Rear suspension arm assy No. 2 LH	112	1,140	83
Disc brake dust cover front at Steering knuckle	8.3	85	74 in.lbf
Rear shock absorber at Rear axle carrier	180	1,840	133

DRIVE SHAFT/PROPELLER SHAFT/AXLE TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Transfer gear nut (For use with SST(s)) STD	277	2,820	204
Transfer gear nut (For use with SST(s)) Max.	378	3,855	279
Ring gear mount set bolt	78	790	57
Transfer case at Transfer RH bearing retainer sub-assy	28	286	21
Transfer case at Transfer extension housing	26	260	19
Transfer case at Transfer & transaxle setting stud bolt	39	400	29
Transfer extension housing at Transfer dynamic damper	26	260	19
Transfer case cover No. 1 at Transfer case breather oil deflector	6.5	66	57 in.lbf
Transfer case at Transfer case cover No. 1	20	200	14
Transfer assy at Transfer assy	69	700	51
Transfer case No. 1 plug at Transfer case	49	500	36
Transfer case No. 2 plug at Transfer Case	49	500	36
Transfer drain plug at Transfer case	49	500	36

TRANSFER SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Bleeder plug	8.3	85	73 in.lbf
Brake booster clevis lock nut	26	265	19
Stop lamp switch assy lock nut	17	173	13
Brake pedal support sub-assy at Brake pedal sub-assy	37	375	27
Brake master cylinder at Brake tube	15	155	11
Brake booster at Body	13	130	9
Brake pedal support sub-assy at Body	13	130	9
Brake pedal support sub-assy at Instrument panel reinforcement	20	204	15
Brake master cylinder at Brake booster	13	127	9
Wheel nut	103	1,050	76
Front brake cylinder mounting at Steering knuckle	104	1,061	77
Front brake cylinder at Front brake cylinder mounting	34	350	25
Front disc brake cylinder at Flexible hose	29	300	21
Rear disc brake cylinder mounting at Rear axle	78	799	58
Rear brake cylinder at Rear brake cylinder mounting	43	440	32
Rear brake cylinder at Flexible hose	29	300	21
Front speed sensor at Steering knuckle	8.0	82	71 in.lbf
Front speed sensor wire harness clamp at Shock absorber	29	300	22
Front speed sensor wire harness clamp at Body	5.0	51	44 in.lbf
Rear speed sensor at Rear axle 4WD	8.0	82	71 in.lbf
Rear speed sensor wire harness clamp at Body	5.0	51	44 in.lbf
Brake actuator with bracket at Body	19	194	14
Brake actuator assy at Brake tube	15	155	11
Brake actuator at Brake actuator bracket assy	5.4	55	48 in.lbf
Yawrate sensor at Body	14	143	10

BRAKE SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Wheel nut	103	1,050	76
Parking brake cable lock nut	6	61	53 in.lbf
Parking brake control pedal set bolt	39	400	29
Parking brake cable assy No. 1 at Body Bolt	8.5	87	75 in.lbf
Parking brake cable assy No. 1 at Body nut	6	61	53 in.lbf
Parking brake cable assy No. 3 at Body Bolt A	8.5	87	75 in.lbf
Parking brake cable assy No. 3 at Body Bolt B	39	400	29
Parking brake cable assy No. 3 at Body nut	6	61	53 in.lbf
Parking brake cable No. 3 at Backing plate	8	82	71 in.lbf

PARKING BRAKE SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Park/neutral position switch Nut	6.9	70	61 in.lbf
Park/neutral position switch Bolt	5.4	55	48 in.lbf
Control shaft lever at Control shaft	13	130	9
Shift control cable at Control shaft lever	13	130	9
Transaxle housing at Engine block A bolt	64	653	47
Transaxle housing at Engine block B bolt	46	470	34
Transaxle housing at Engine block C bolt	37	377	27
Torque converter clutch at Drive plate	48	489	35
Flywheel housing under cover at Automatic transaxle	7.8	80	69 in.lbf
Engine mounting bracket FR at Transaxle	64	653	47
Oil filler tube at Transaxle	5.5	56	49 in.lbf
Control cable bracket No. 1 at Transaxle	12	122	9
Control cable bracket No. 2 at Transaxle	12	122	9
Oil cooler tube clamp at Control cable bracket	5.4	55	48 in.lbf
Oil cooler inlet tube at Transaxle	34	347	25
Oil cooler outlet tube at Transaxle	34	347	25
Starter at Transaxle	37	377	27
Starter wire at Starter	9.8	100	87 in.lbf
Wire harness at Transaxle	13	133	10
Wire harness clamp at Transaxle	8.4	86	74 in.lbf
Speed sensor (NC) at Transaxle	11	115	8
Speed sensor (NT) at Transaxle	11	112	8
Air cleaner at Air cleaner hose	5.0	51	44 in.lbf
Drain plug at Oil pan	49	500	36
Transmission wire at Transaxle	5.4	55	48 in.lbf
ATF temperature sensor at Valve body	6.6	67	58 in.lbf
Oil pan at Transaxle	7.8	80	69 in.lbf
Solenoid valve at Valve body A B bolt	11	110	8
Solenoid valve at Valve body C D bolt	6.6	67	58 in.lbf
Valve body at Transaxle	11	110	8
Oil strainer at Valve body	11	110	8
Front shift assy at Body	12	120	9
Control cable at Body	4.9	50	43 in.lbf
Transfer at Transaxle (U151F)	78	800	58
Transfer at Transfer stiffener plate RH (U151F)	34	350	25
Engine mount bracket RR at Transfer stiffener, plate RH	34	350	25
Oil cooler assy at Body Nut	7.0	71	62 in.lbf
Oil cooler assy at Body bolt

AUTOMATIC TRANSMISSION/TRANSAXLE SYSTEM TORQUE SPECIFICATIONS

Part tightened	N.m	Kgf.cm	Ft.lbf
Universal joint assy at Main shaft assy	35	360	26
Steering column assembly set bolt and nut	21	210	15
Intermediate shaft sub-assy at Universal joint assembly	35	360	26
Intermediate shaft sub-assy at Control valve shaft	35	360	26
Steering wheel set nut	50	510	37
Steering wheel pad set screw (Torx screw)	8.8	90	78 in.lbf

STEERING COLUMN TORQUE SPECIFICATIONS

Part tightened	N.m	Kgf.cm	Ft.lbf
VANE PUMP ASSY (2AZ-FE)
Housing rear at Housing front	22	224	16
Oil pressure switch	21	214	15
Pressure port union	69	704	51
Suction port union set bolt	12	122	9
Pump assy set bolt	37 (26)	264 (377)	19 (27)
Pressure feed tube assy set union bolt	52	525	38
VANE PUMP ASSY (3MZ-FE)
Pump bracket front at Housing front	43	438	32
Housing rear at Housing front	24	245	18
Pump bracket rear at Housing rear	43	438	32
Pressure port union	83	846	61
Suction port union set bolt	13	133	10
Vane pump pulley set nut	44	449	32
Pump assy set bolt	43	440	32
Pressure feed tube assy set union bolt	52	525	38
Oil pressure switch	21	214	15
POWER STEERING LINK ASSY
Control valve housing set bolt	21	214	15
Control valve shaft lock nut	25	250	18
Rack housing cap	59	597	43
Rack guide spring cap lock nut	51 (69)	515 (699)	38 (51)
Rack at Rack end sub-assy	60 (84)	616 (851)	45 (62)
Tie rod assy lock nut	74	750	54
Turn pressure tube union nut	11 (13)	116 (127)	8 (9)
Steering link assy set bolt	70	714	52
Pressure feed tube assy union nut	22 (25)	230 (250)	16 (18)
Pressure feed tube clamp set bolt	9.8	100	87 in.lbf
Return tube clamp set nut	9.8	100	87 in.lbf
Stabilizer bracket No. 1 at Suspension crossmember	16	163	12
Intermediate shaft assy at Steering link assy	35	360	26

POWER STEERING SYSTEM TORQUE SPECIFICATIONS

(): For use without SST

Part Tightened	N.m	Kgf.cm	Ft.lbf
V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1
Generator installation bolt, Bolt A	58	591	43
Generator installation bolt, Bolt B	18	183	13
AIR CONDITIONING RADIATOR ASSY
Air conditioner tube assy at Cooler evaporator sub-assy No. 1	5.4	55	48 in.lbf
Air conditioner unit assy at Body	9.8	100	87 in.lbf
Instrument panel reinforcement assy at Body	29	300	21
Skid control ECU assy at Reinforcement assy	5.0	50	43 in.lbf
Instrument panel junction block assy at Reinforcement assy	8.4	86	74 in.lbf
ECM at Reinforcement assy	5.5	56	49 in.lbf
Instrument panel brace sub-assy No. 2 at Reinforcement assy	29	300	21
Instrument panel brace sub-assy No. 1 at Reinforcement assy	29	300	21
Floor shift assy at Instrument panel brace sub-assy	12	122	9
Shift cable at Instrument panel brace sub-assy No. 2	20	200	14
Steering column assy at Reinforcement assy	21	210	15
BLOWER ASSY
Blower assy at Body	9.8	100	87 in.lbf
ECM at Reinforcement assy	5.5	56	49 in.lbf
COOLER COMPRESSOR ASSY (3MZ-FE)
Magnetic clutch at Cooler compressor assy	18	183	13
Compressor and magnetic clutch at Engine	25	250	18
Cooler compressor bracket at Compressor and magnetic clutch Nut	25	250	18
Cooler compressor bracket at Compressor and magnetic clutch Bolt (A)	25	250	18
Cooler compressor bracket at Compressor and magnetic clutch Bolt (B)	18	184	13
Cooler refrigerant discharge hose No. 1 at Cooler compressor assy	9.8	100	87 in.lbf
Cooler refrigerant suction hose No. 1 at Cooler compressor assy	9.8	100	87 in.lbf
COOLER COMPRESSOR ASSY (2AZ-FE)
Magnetic clutch at Cooler compressor assy	18	183	13
Compressor and magnetic clutch at Engine	24.5	250	18
Cooler refrigerant discharge hose No. 1 at Cooler compressor assy	9.8	100	87 in.lbf
Cooler refrigerant suction hose No. 1 at Cooler compressor assy	9.8	100	87 in.lbf
COOLER CONDENSER ASSY
Radiator support at Cooler condenser assy	9.8	100	87 in.lbf
Radiator upper support at Cross member	9.8	100	87 in.lbf
Cooler refrigerant liquid pipe A at Cooler condenser assy	5.4	55	47 in.lbf
Cooler refrigerant discharge pipe A at Cooler condenser assy	5.4	55	47 in.lbf
REAR HEATER ASSY
Rear heater blower fan sub-assy at Rear heater blower motor sub-assy	4.0	41	35 in.lbf
Rear heater assy at Body	9.8	100	87 in.lbf
Plate at Rear heater assy Bolt (A)	9.8	100	87 in.lbf

HEATER & AIR CONDITIONER SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Horn button assy at Steering wheel assy	8.8	90	78 in.lbf
Steering wheel assy at Steering column assy	50	510	37
Front passenger airbag assy at Instrument panel reinforcement	20	204	15
Front passenger airbag assy at Instrument panel sub-assy	5.6	57	49 in.lbf
Curtain shield airbag assy at Body	14	143	10
Airbag sensor assy center at Body	17.5	179	13
Airbag front sensor at Body	9.0	92	80 in.lbf
Side airbag sensor assy at Body	17.5	179	13
Front seat outer belt assy at Body	7.5	75	67 in.lbf
Airbag sensor rear at Body	17.5	179	13
Seat position airbag sensor at Front LH seat assy	8.0	82	71 in.lbf
Front LH seat assy at Body	36.7	374	27

SUPPLEMENTAL RESTRAINT SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
FRONT SEAT BELT (From August, 2003)
Front seat outer belt assy RH (For upper bolt) at Body	7.5	77	66 in.lbf
Front seat outer belt assy RH (For lower bolt) at Body	42	428	31
Front seat outer belt (floor anchor) at Body	42	428	31
Front seat outer belt (shoulder anchor) at Body	42	428	31
Front seat inner belt assy RH at Front seat	42	428	31
REAR NO. 1 SEAT BELT (From August, 2003)
Rear seat outer belt assy at Body (RH and LH)	42	428	31
Front seat outer belt assy (For upper bolt) at Seatback frame (Center)	7.5	77	66 in.lbf
Rear seat outer belt assy (For lower bolt) at Seatback frame (Center)	42	428	31
Rear seat outer belt assy (floor anchor) at Body (RH and LH)	42	428	31
Rear seat outer belt assy (floor anchor) at Seatback frame (Center)	42	428	31
Rear seat inner belt assy RH at Seat cushion frame	42	428	31
Rear seat inner belt assy LH at Seat cushion frame	42	428	31
Rear seat inner belt assy at Body	42	428	31
REAR NO. 2 SEAT BELT (From August, 2003)
Rear seat outer belt assy (For upper bolt) at Body	7.5	77	66 in.lbf
Rear seat outer belt assy (For lower bolt) at Body	42	428	31
Rear seat inner belt assy at Body	42	428	31
Rear seat lap type belt assy RH at Seat cushion frame	42	428	31
Rear seat lap type belt assy LH at Seat cushion frame	42	428	31

SEAT BELT TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Windshield wiper motor assy at Windshield wiper link assy	5.39	55	48 in.lbf
Windshield wiper link assy at Body	7.0	71	61 in.lbf
FR wiper arm & blade assy RH at Windshield wiper link assy	24	245	18
FR wiper arm & blade assy LH at Windshield wiper link assy	24	245	18
Rear wiper motor assy at Body	5.5	56	48 in.lbf
RR wiper arm & blade assy at Rear wiper motor assy	5.5	56	48 in.lbf

WIPER & WASHER TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Instrument Panel Reinforcement at Passenger Airbag	20	204	15

INSTRUMENT PANEL/METER TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
FRONT SEAT
Airbag sensor at Seat adjuster assy	8	82	71 in.lbf
Seat inner belt assy at Seat adjuster assy	42	428	31
Seatback cover bracket at Seat adjuster assy (w/ Side airbag)	5.6	57	49 in.lbf
Armrest assy at Seat adjuster assy	37	377	27
Seat assy at Body	36.7	375	27
REAR NO. 1 SEAT LH (w/o REAR NO. 2 SEAT)
Seat cushion frame No. 1 at Seat track assy inner	42	428	31
Seat cushion frame No. 2 at Seat track assy outer	42	428	31
Seatback frame lower at Seat cushion frame	42	428	31
Seat track stop plate at Seatback frame lower	18	184	13
Reclining control link at Seat track assy	42	428	31
Seatback frame assembly at Seatback frame lower	42	428	31
Seat belt assy Inner at Seatback frame lower	42	428	31
Fold seat stopper band at Seatback frame assy	9	92	80 in.lbf
Seat cushion frame assy at Declining control link	18	184	13
Seat cushion frame assy at Seatback frame lower	21	214	15
Seat assy at Body	36.7	375	27
Fold seat stopper band at Body	9	92	80 in.lbf
REAR NO. 1 SEAT RH (w/o REAR NO. 2 SEAT)
Seat cushion frame No. 1 at Seat track assy outer	42	428	31
Seat cushion frame No. 2 at Seat track assy inner	42	428	31
Seatback frame lower at Seat cushion frame No. 1	42	428	31
Seatback frame lower at Seat cushion frame No. 2	120	1224	89
Seat track stop plate at Seatback frame lower	18	184	13
Reclining control link at Seatback frame lower Bolt	21	214	15
Reclining control link at Seat track assy Nut	42	428	31
Seatback frame assy at Seatback frame lower Inside	55	561	41
Seatback frame assy at Seatback frame lower Outerside	42	428	31
Seat belt assy inner at Seatback frame lower	42	428	31
Seat belt assy outer center at Seatback frame assy	42	428	31
Fold seat stopper band at Seatback frame assy	9	92	80 in.lbf
Seat cushion frame assy at Reclining control link	18	184	13
Seat cushion frame assy at Seatback frame lower	21	214	15
Armrest assy at Center seatback frame assy	21	214	15
Seatback hinge at Center seatback frame assy	21	214	15
Seat cushion spring No. 2 at Center seatback frame assy	21	214	15
Seatback hinge at Center seatback frame lower	21	214	15
Seat cushioning spring No. 2 at Center seatback frame lower	21	214	15
Fold seat stopper band at Seatback frame assy	9	92	80 in.lbf
Seat assy at Body	36.7	375	27
Fold seat stopper band at Body	9	92	80 in.lbf
REAR NO. 1 SEAT LH (w/ REAR NO. 2 SEAT)
Seat cushion frame No. 1 at Seat track assy outer	42	428	31
Seat cushion frame No. 2 at Seat track assy inner	42	428	31
Seatback frame lower at Seat cushion frame No. 1	42	428	31
Seatback frame lower at Seat cushion frame No. 2	120	1224	89
Seat track stop plate at Seatback frame lower	18	184	13
Reclining control link at Seatback frame lower Bolt	21	214	15
Reclining control link at Seat track assy Nut	42	428	31
Seatback frame assy at Seatback frame lower Inside	55	561	41
Seatback frame assy at Seatback frame lower Outerside	42	428	31
Seat belt assy Inner at Seatback frame lower	42	428	31
Seat belt assy outer center at Seatback frame assy	42	428	31
Fold seat stopper band at Seatback frame assy	9	92	80 in.Ibf
Seat cushion frame assy at Reclining control link	18	184	13
Seat cushion frame assy at Seatback frame lower	21	214	15
Armrest assy at Center seatback frame assy	21	214	15
Seatback hinge at Center seatback frame assy	21	214	15
Seat cushion spring No. 2 at Center seatback frame assy	21	214	15
Seatback hinge at Center seatback frame lower	21	214	15
Seat cushion spring No. 2 hinge at Center seatback frame lower	21	214	15
Fold seat stopper band at Seatback frame assy	9	92	80 in.Ibf
Seat assy at Body	36.7	375	27
Fold seat stopper band at Body	9	92	80 in.Ibf
REAR NO. 1 SEAT RH (w/ REAR NO. 2 SEAT)
Seat cushion frame No. 1 at Seat track assy inner	42	428	31
Seat cushion frame No. 2 at Seat track assy outer	42	428	31
Seatback frame lower at Seat cushion frame	42	428	31
Seat track stop plate at Seatback frame lower	18	184	13
Reclining control link at Seat track assy	42	428	31
Seatback frame assembly at Seatback frame lower	42	428	31
Seat belt assy Inner at Seatback frame lower	42	428	31
Fold seat stopper band at Seatback frame assy	9	92	80 in.Ibf
Seat cushion frame assy at Reclining control link	18	184	13
Seat cushion frame assy at Seatback frame lower	21	214	15
Seat assy at Body	36.7	375	27
Fold seat stopper band at Body	9	92	80 in.Ibf
REAR NO. 2 SEAT
No. 2 seat leg at No. 2 seatback frame sub-assy	42	428	31
No. 2 seat leg at No. 2 cushion frame sub-assy	21	214	15
No. 2 seat leg at No. 2 cushion frame sub-assy	18	184	13
Seat assy at Body	37	377	27

SEAT TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Sliding roof housing assembly at Bracket	8.0	82	68 in.lbf
Sliding roof housing assembly at Body	5.0	51	43 in.lbf
Sliding roof housing assembly at Sliding roof drive gear	5.4	55	49 in.lbf

SLIDING ROOF/CONVERTIBLE TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
HOOD
Hood at Hood hinge	13	130	10
Hood lock at Body	7.0	71	62 in.lbf
FRONT DOOR
Door hinge at Body	23	235	17
Door hinge at Door panel	27	235	17
Door lock at Door panel for 3 Torx screw	5.0	50	45 in.lbf
Door lock at Door panel for screw	5.5	56	49 in.lbf
Door lock striker at Body	23	235	17
Handle frame at Door panel	4.0	41	35 in.lbf
Outside handle cover at Door panel	4.0	41	35 in.lbf
Window regulator at Motor	5.4	55	48 in.lbf
Window regulator at Door panel	11	112	8.0
REAR DOOR
Door hinge at Body for Lower hinge	26	265	19
Door hinge at Body for Upper hinge	23	235	17
Door hinge at Door panel	26	265	19
Door lock at Door panel	5.0	50	44 in.lbf
Door lock at Door panel	5.5	56	49 in.lbf
Door lock striker at Body	23	235	17
Handle frame at Door panel	4.0	41	35 in.lbf
Outside handle cover at Door panel	4.0	41	35 in.lbf
Window regulator at Door panel	11	112	8.0
Window regulator at Motor	5.4	55	48 in.lbf
BACK DOOR
Door lock at Door panel	12.5	128	9.0
Door lock striker at Body	23	235	17
Hinge at Body	12.5	128	9.0
Door lock striker at Body	23	235	17
Hinge at Body	19.5	199	14
Lock cylinder at Door panel	5.5	56	49 in.lbf
Outside handle at Door panel	5.5	56	49 in.lbf
BACK DOOR STAY
Back door Stay at Body	8.0	82	71 in.lbf
Back door Stay at Door panel	8.0	82	71 in.lbf

ENGINE HOOD/DOOR TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
FRONT BUMPER
Front bumper reinforcement at Body	77	780	57
Front bumper cover at Body	5.5	55	49 in.lbf
REAR BUMPER
Rear bumper cover Bolt	3.0	31	27 in.lbf
Rear bumper cover Nut	8.0	85	71 in.lbf
Rear bumper reinforcement No. 1 at Body	27	275	20
Rear bumper at Quarter panel mudguard	3.0	31	27 in.lbf
ROOF HEADLINING
Front seat outer belt shoulder anchor at Body	42.0	420	31
Rear No. 1 seat outer belt floor anchor at Body	42.0	420	31
Rear No. 2 seat outer belt should anchor at Body	42.0	420	31

EXTERIOR/INTERIOR TRIM TORQUE SPECIFICATIONS

Service Specifications: Specifications Toyota Highlander I рестайлинг

SPECIFIED TORQUE FOR STANDARD BOLTS

Scheme 1

TORQUE SPECIFICATIONS

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