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Engine Mechanical (1.6L 4-CYL): Specifications Toyota Corolla VII

Mechanical

Crankcase Capacity

See CRANKCASE CAPACITIES .

ApplicationQts. (L)
1.6L (4A-FE)3.2 (3.0)
(1) Approximate capacity listed is with oil filter.
(1)Approximate capacity listed is with oil filter.

CRANKCASE CAPACITIES (1)

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor Bolt18 (24)
A/C Compressor Mounting Bracket Bolt35 (47)
Air Intake Chamber Bolt/Nut (1)14 (19)
Axle Shaft Nut159 (216)
Ball Joint-To-Lower Control Arm Bolt/Nut105 (142)
Camshaft Sprocket Bolt43 (58)
Catalytic Converter Brace-To-Cylinder Block Bolt
California29 (39)
Catalytic Converter-To-Exhaust Manifold Nut
California21 (29)
Connecting Rod Nut
Step 122 (30)
Step 2Additional 90 Degrees
Coolant Inlet Bolt/Nut15 (20)
Coolant Outlet Bolt11 (15)
Crankshaft Pulley Bolt87 (118)
Cylinder Head Bolt (2)
Step 122 (30)
Step 2Additional 90 Degrees
Step 3Additional 90 Degrees
Delivery Pipe Bolt11 (15)
Distributor Hold-Down Bolt15 (20)
EGR Valve
Nut(3)
Union Nut43 (58)
Engine Mounts & Brackets
Front (Exhaust Manifold Side) Engine Mount Through-Bolt47 (64)
Front (Exhaust Manifold Side) Engine Mount-To-Engine Mount Crossmember Bolt47 (64)
Left (Transaxle Side) Engine Mount Bracket-To-Transaxle Bolt38 (52)
Left (Transaxle Side) Engine Mount Support Bracket-To-Mount Bolt15 (20)
Left (Transaxle Side) Engine Mount Through-Bolt64 (87)
Left (Transaxle Side) Engine Mount-To-Bracket Bolt41 (56)
Rear (Intake Manifold Side) Engine Mount Through-Bolt64 (87)
Rear (Intake Manifold Side) Engine Mount-To-Engine Mount Crossmember Bolt47 (64)
Right (Timing Belt Side) Engine Mount-To-Body Bolt
Lower Bolt47 (64)
Upper Bolt19 (26)
Right (Timing Belt Side) Engine Mount-To-Mount Bracket Bolt/Nut
Bolt47 (64)
Nut38 (52)
Engine Mount Crossmember-To-Body Bolt/Nut
Bolt45 (61)
Nut42 (57)
Exhaust Manifold Nut25 (34)
Flywheel/Drive Plate Bolt
A/T47 (64)
M/T58 (79)
Front Exhaust Pipe-To-Exhaust Manifold Nut
1995 California, & All 1996 Models46 (62)
Front Exhaust Pipe-To-Front Catalytic Converter Bolt/Nut
199546 (62)
Front Exhaust Pipe-To-Rear Catalytic Converter Bolt/Nut32 (43)
Fuel Inlet Line-To-Delivery Pipe Union Bolt22 (30)
Fuel Line-To-Fuel Filter Union Bolt22 (30)
Generator Bracket-To-Cylinder Head Bolt20 (27)
Idler Pulley Bolt27 (37)
Intake Manifold Bolt/Nut14 (19)
Intake Manifold Support Bolt
12-mm Bolt Head14 (19)
14-mm Bolt Head29 (39)
Knock Sensor33 (44)
Main Bearing Cap Bolt (4)44 (60)
No. 1 Oil Pan Bolt(5)
No. 1 Oil Pan-To-Transaxle Bolt17 (23)
No. 2 Coolant Inlet Nut11 (15)
Oil Pump Bolt16 (22)
Power Steering Pump Bolt29 (39)
Spark Plug13 (18)
Stiffener Plate Bolt (6)17 (23)
Throttle Body Bolt/Nut16 (22)
Tie Rod-To-Steering Knuckle Nut36 (49)
Wheel Lug Nut76 (103)
INCH Lbs. (N.m)
ABS Speed Sensor Bolt71 (8.0)
Baffle Plate Bolt/Nut69 (7.8)
Camshaft Bearing Cap Bolt (7)115 (13.0)
Clutch Release Cylinder Bolt106 (12.0)
No. 2 Oil Pan Bolt/Nut43 (4.9)
Oil Pan Bolt/Nut43 (4.9)
Oil Pump Body Cover Screw89 (10.0)
Pick-Up Tube Nut82 (9.3)
Rear Plate-To-Cylinder Block Bolt50 (5.6)
Rear Seal Retainer Housing Bolt82 (9.3)
Timing Belt Cover Bolt65 (7.4)
Valve Cover Nut52 (5.9)
Water Pump Bolt124 (14.0)
Water Pump Pulley Bolt82 (9.3)
(1) Tighten bolts/nuts to specification in sequence. (Схема №12) (2) Tighten bolts to specification in sequence. (Схема №9) (3) Tighten nuts at EGR inlet on cylinder head to 115 INCH lbs. (13.0 N.m). (Схема №10) (4) Tighten bolts to specification in sequence. (Схема №32) (5) Tighten No. 1 oil pan-to-cylinder block bolts to 12 ft. lbs. (16 N.m). Tighten No. 1 oil pan-to-oil pump and rear seal retainer housing bolts to 69 INCH lbs. (7.8 N.m). (6) Tighten bolts to specification in sequence. (Схема №24) (7) Tighten bolts to specification in sequence. (Схема №22)
(1)Tighten bolts/nuts to specification in sequence. (Схема №12)
(2)Tighten bolts to specification in sequence. (Схема №9)
(3)Tighten nuts at EGR inlet on cylinder head to 115 INCH lbs. (13.0 N.m). (Схема №10)
(4)Tighten bolts to specification in sequence. (Схема №32)
(5)Tighten No. 1 oil pan-to-cylinder block bolts to 12 ft. lbs. (16 N.m). Tighten No. 1 oil pan-to-oil pump and rear seal retainer housing bolts to 69 INCH lbs. (7.8 N.m).
(6)Tighten bolts to specification in sequence. (Схема №24)
(7)Tighten bolts to specification in sequence. (Схема №22)

TORQUE SPECIFICATIONS

GENERAL ENGINE SPECIFICATIONS

ApplicationSpecification
Displacement97 Cu. In. (1.6L)
Bore3.19" (81.0 mm)
Stroke3.03" (77.0 mm)
Compression Ratio9.5:1
Fuel System
1995 ModelsMFI
1996 ModelsSFI
Horsepower @ RPM
1995 Models
Calif.100 @ 5800
Except Calif.105 @ 5800
1996 Models100 @ 5600
Torque Ft. Lbs. @ RPM
1995 Models100 @ 4800
1996 Models165 @ 4400

GENERAL ENGINE SPECIFICATIONS

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.0006-.0087 (.015-.220)
Wear Limit.0118 (.300)
Runout.0012 (.030)
Main Bearings
Journal Diameter (1)
Size Mark "0"1.8895-1.8898 (47.994-48.000)
Size Mark "1"1.8893-1.8895 (47.988-47.994)
Size Mark "2"1.8891-1.8893 (47.982-47.988)
Journal Out-Of-Round.0002 (.005)
Journal Taper.0002 (.005)
Oil Clearance
Standard Crankshaft Journal
Standard.0006-.0013 (.015-.033)
Wear Limit.0039 (.100)
.010" (.25 mm) Undersize Crankshaft Journal
Standard.0006-.0022 (.015-.056)
Wear Limit.0039 (.100)
Connecting Rod Bearings
Journal Diameter1.5742-1.5748 (39.985-40.000)
Journal Out-Of-Round.0002 (.005)
Journal Taper.0002 (.005)
Oil Clearance
Standard Crankshaft Journal
Standard.0008-.0020 (.020-.051)
Wear Limit.0031 (.080)
.010" (.25 mm) Undersize Crankshaft Journal
Standard.0007-.0026 (.019-.065)
Wear Limit.0031 (.080)
(1) Main bearing journal diameter is determined by main bearing journal size mark on crankshaft. (Схема №33)
(1)Main bearing journal diameter is determined by main bearing journal size mark on crankshaft. (Схема №33)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Maximum Bend.0020 Per 3.94 (.050 Per 100.0)
Maximum Twist.0020 Per 3.94 (.050 Per 100.0)
Side Play
Standard.0059-.0098 (.150-.250)
Wear Limit.0118 (.300)

CONNECTING RODS

PISTONS, PINS & RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Oil Clearance
Standard.0033-.0041 (.085-.105)
Maximum.0079 (.200)
Diameter (1)
Size Mark "1"3.1852-3.1856 (80.905-80.915)
Size Mark "2"3.1856-3.1860 (80.915-80.925)
Size Mark "3"3.1860-3.1864 (80.925-80.935)
Pins
DiameterInformation Is Not Available
Rod FitInformation Is Not Available
Rings
No. 1
End Gap
Standard.0098-.0138 (.250-.350)
Wear Limit.0413 (1.050)
Side Clearance.0003-.0031 (.008-.080)
No. 2
End Gap
Standard.0138-.0197 (.350-.500)
Wear Limit.0472 (1.200)
Side Clearance.0012-.0028 (.030-.070)
No. 3 (Oil)
End Gap
Standard.0039-.0157 (.100-.400)
Wear Limit.0433 (1.100)
(1) Piston diameter is determined by size mark on top of piston. (Схема №28)
(1)Piston diameter is determined by size mark on top of piston. (Схема №28)

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter (1)
Size Mark "1"3.1890-3.1894 (81.000-81.010)
Size Mark "2"3.1894-3.1898 (81.010-81.020)
Size Mark "3"3.1898-3.1902 (81.020-81.030)
Main Bearing Bore Inside Diameter (2)
Size Mark "1"2.0482-2.0485 (52.025-52.031)
Size Mark "2"2.0485-2.0487 (52.031-52.037)
Size Mark "3"2.0487-2.0489 (52.037-52.043)
Maximum Deck Surface Warpage.0020 (.050)
(1) Cylinder bore diameter is determined by cylinder bore size mark cylinder block. (Схема №29) Maximum cylinder bore diameter is 3.1980" (81.230 mm). (2) Main bearing bore inside diameter is determined by main bearing bore size mark on cylinder block. (Схема №33)
(1)Cylinder bore diameter is determined by cylinder bore size mark cylinder block. (Схема №29) Maximum cylinder bore diameter is 3.1980" (81.230 mm).
(2)Main bearing bore inside diameter is determined by main bearing bore size mark on cylinder block. (Схема №33)

CYLINDER BLOCK

VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle44.5°
Minimum Margin.020" (.50 mm)
Minimum Refinish Length3.4232" (86.950 mm)
Stem Diameter.2350-2356" (5.970-5.985 mm)
Exhaust Valves
Face Angle44.5°
Minimum Margin.020" (.50 mm)
Minimum Refinish Length3.4390" (87.350 mm)
Stem Diameter.2348-.2354" (5.965-5.980 mm)
Valve Springs
Free Length
1995 Models1.520" (38.60 mm)
1996 Models1.669" (42.40 mm)
Lbs. @ In. (kg @ mm)
Pressure
Valve Closed35.5-39.0 @ 1.248 (16.1-17.7 @ 31.70)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage
Cylinder Block Surface.0020" (.050 mm)
Manifold Surface.0039" (.100 mm)
Valve Seats
Intake & Exhaust Valves
Seat Angle45°
Seat Width.039-.055" (1.00-1.40 mm)
Valve Guides
Intake Valve
Valve Guide Cylinder Head Bore I.D.
Standard Valve Guide.4331-.4341" (11.000-11.027 mm)
Oversize Valve Guide.4350-.4361" (11.050-11.077 mm)
Valve Guide I.D..2366-.2374" (6.010-6.030 mm)
Valve Guide Installed Height.500-.516" (12.70-13.10 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0010-.0024" (.025-.060 mm)
Wear Limit.0031" (.080 mm)
Exhaust Valve
Valve Guide Cylinder Head Bore I.D.
Standard Valve Guide.4331-.4341" (11.000-11.027 mm)
Oversize Valve Guide.4350-.4361" (11.050-11.077 mm)
Valve Guide I.D..2366-.2374" (6.010-6.030 mm)
Valve Guide Installed Height.500-.516" (12.70-13.10 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0012-.0026" (.030-.065 mm)
Wear Limit.0039" (.100 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
End Play
Intake Camshaft
Standard.0012-.0033 (.030-.085)
Wear Limit.0043 (.110)
Exhaust Camshaft
Standard.0014-.0035 (.035-.090)
Wear Limit.0043 (.110)
Journal Diameter
Intake Camshaft.9035-.9041 (22.949-22.965)
Exhaust Camshaft
No. 1 Journal.9822-.9829 (24.949-24.965)
All Other Journals.9035-.9041 (22.949-22.965)
Journal Runout.0016 (.040)
Lobe Height
1995 Models
Intake Lobe
Standard1.6500-1.6539 (41.910-42.010)
Wear Limit1.6339 (41.500)
Exhaust Lobe
Standard1.6520-1.6560 (41.960-42.060)
Wear Limit1.6358 (41.550)
1996 Models
Intake Lobe
Standard1.6421-1.6461 (41.710-41.810)
Wear Limit1.6260 (41.300)
Exhaust Lobe
Standard1.6520-1.6560 (41.960-42.060)
Wear Limit1.6358 (41.550)
Oil Clearance
Standard.0014-.0028 (.035-.072)
Wear Limit.0039 (.100)
Gear Backlash
Standard.0008-.0079 (.020-.200)
Wear Limit.0118 (.300)

CAMSHAFT

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter1.2205-1.2215 (31.000-31.025)
Lifter Diameter1.2191-1.2195 (30.966-30.976)
Oil Clearance
Standard.0009-.0023 (.024-.059)
Maximum.0028 (.070)

VALVE LIFTERS

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