Lighting: Removal & Installation Toyota Corolla IX рестайлинг

REPLACEMENT

HINT

COMPONENTS: SEE LH HEADLAMP ASSY .

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1. REMOVE RADIATOR GRILLE SUB-ASSY (SEE «REPLACEMENT»(ref-225524-S11355824812006031900000) )
2. REMOVE FRONT BUMPER COVER (SEE «REPLACEMENT»(ref-225524-S11355824812006031900000) )
3. REMOVE LH HEADLAMP ASSY Remove the 3 bolts. Pull out the headlamp assy LH forward, then disconnect the bracket of body side. Release the claws and disconnect the connectors as shown in the illustration, and remove the headlamp assy LH.
4. INSTALL HEADLAMP PROTECTOR RETAINER UPPER LH HINT: When only the installation part of the headlamp assy LH is damaged, it can be repaired inexpensively by using a headlamp protector retainer UPR LH. In this case, however, the headlamp assy LH itself should not be damaged. Cut off the part shaded in the illustration and sand smooth with sandpaper. NOTE: After cutting off the part roughly, place the headlamp protector retainer UPR LH against the bosses and gradually file any interfering part until the proper condition for installation is made. Install the headlamp protector retainer UPR LH with 2 screws.
5. INSTALL HEADLAMP PROTECTOR RETAINER LWR LH Cut off the part shaded in the illustration and sand smooth with sandpaper. NOTE: After cutting off the part roughly, place the headlamp protector retainer LWR LH against the bosses and gradually file any interfering part until the proper condition for installation is made. Install the headlamp protector retainer LWR LH with a screw.
6. HEADLAMP AIMING ADJUSTMENT (SEE «ADJUSTMENT»(ref-225514-S18642738062006031900000) )
7. FOG LAMP AIMING ADJUSTMENT (SEE «ADJUSTMENT»(ref-225514-S09147101822006031900000) )

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1. VEHICLE PREPARATION FOR HEADLAMP AIM ADJUSTMENT Prepare the vehicle: Ensure there is no damage or deformation to the body around the headlamps. Fill the fuel tank. Make sure that the oil is filled to the specified level. Make sure that the coolant is filled to the specified level. Inflate the tires to the appropriate pressure. Place the spare tire, tools, and jack in their original position. Unload the trunk. Sit a person of average weight (68 kg, 150 lb) in the driver's seat.
2. PREPARATION FOR HEADLAMP AIMING (Using a tester) Prepare the vehicle for headlamp aim check. Adjust in accordance with headlamp tester instructions.
3. PREPARATION FOR HEADLAMP AIMING (Using a screen) Prepare the vehicle according to the following conditions: Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the headlamps can be observed and above which it cannot. Place the vehicle at a 90° angle to the wall. Create a 7.62 m (25 ft) distance between the vehicle and the wall. Place the vehicle on a level surface. Bounce the vehicle up and down to settle the suspension. NOTE: A distance of 7.62 m (25 ft) between the vehicle and the wall is necessary for proper aim adjustment. If unavailable, secure a distance of exactly 3 m (9.84 ft) for check and adjustment. (The target zone will change with the distance so follow the instructions in the illustration.) Prepare a piece of thick white paper (approximately 2 m (6.6 ft) (height) x 4 m (13.1 ft) (width)) to use as a screen. Draw a vertical line down the center of screen (V line). Set the screen as shown in the illustration. HINT: Stand the screen perpendicular to the ground. Align the V line on the screen with the center of the vehicle. Draw base lines (H line, V LH, V RH lines) on the screen as shown in the illustration. HINT: The base lines differ for "low-beam inspection" and "high-beam inspection". Follow the same procedures for "high-beam inspection". Mark the headlamp bulb center marks on the screen. If the center mark cannot be observed on the headlamp, use the center of the headlamp bulb or the manufacturer's name marked on the headlamp as the center mark. H Line (Headlamp height): Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the headlamp bulb center marks of the low-beam headlamps. V LH Line, V RH Line (Center mark position of left-hand (LH) and right-hand (RH) headlamps): Draw two vertical lines so that they intersect the H line at each center mark (aligned with the center of the low-beam headlamp bulbs).
4. HEADLAMP AIMING INSPECTION Cover or disconnect the connector of the headlamp on the opposite side to prevent light from the headlamp not being inspected from affecting headlamp aiming inspection. NOTE: Do not keep the headlamp covered for more than 3 minutes. The headlamp lens is made of synthetic resin, and may easily melt or be damaged due to heat. HINT: When checking the aim of the high-beam, cover the low-beam or disconnect the connector. Start the engine. NOTE: Engine RPM must be 1,500 or more. Turn on the headlamp and make sure that the cutoff line falls within the specified area, as shown in the illustration. HINT: Since the low-beam light and the high-beam light are a unit, if the aim on one is correct, the other should also be correct. However, check both beams just to make sure. Alignment distance is 7.62 m (25 ft): The cutoff line is 101 mm (3.97 in.) above and below the H line as well as left and right of the V line with low-beam (SAEJ599). Alignment distance is 3 m (9.84 ft): The cutoff line is 40 mm (1.57 in.) above and below the H line as well as left and right of the V line with low-beam (SAEJ599). Alignment distance is 7.62 m (25 ft): The cutoff line is 101 mm (3.97 in.) above and below the H line as well as left and right of the V line with high-beam (SAEJ599). Alignment distance is 3 m (9.84 ft): The cutoff line is 40 mm (1.57 in.) above and below the H line as well as left and right of the V line with high-beam (SAEJ599). Alignment distance is 7.62 m (25 ft): The cutoff line is 0 mm (0 in.) below the H line with low-beam. Alignment distance is 3 m (9.84 ft): The cutoff line is 0 mm (0 in.) below the H line with low-beam.
5. HEADLAMP AIMING ADJUSTMENT Adjust the aim vertically: Adjust the headlamp aim into the specified range by turning aiming screw with a screwdriver. NOTE: The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it, so that the final turn of the screw is in the clockwise direction. HINT: Perform low-beam aim adjustment. The headlamp aim moves up when turning the aiming screw clockwise, and moves down when turning the aiming screw counterclockwise.

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1. REMOVE RADIATOR GRILLE SUB-ASSY (SEE «REPLACEMENT»(ref-225524-S11355824812006031900000) )
2. REMOVE FRONT BUMPER COVER (SEE «REPLACEMENT»(ref-225524-S11355824812006031900000) )
3. REMOVE FRONT LH SPOILER SUB-ASSY (W/ FRONT SPOILER) (SEE «REPLACEMENT»(ref-225524-S11355824812006031900000) )
4. REMOVE FOG LAMP ASSY LH Disengage the claw A. Disengage the claw B. Remove the fog lamp assy LH.
5. FOG LAMP AIMING ADJUSTMENT (SEE «ADJUSTMENT»(ref-225514-S09147101822006031900000) )

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1. VEHICLE PREPARATION FOR FOG LAMP AIM ADJUSTMENT Prepare the vehicle: Ensure there is no damage or deformation to the body around the fog lamps. Fill the fuel tank. Make sure that the oil is filled to the specified level. Make sure that the coolant is filled to the specified level. Inflate the tires to the appropriate pressure. Place the spare tire, tools, and jack in their original position. Unload the trunk. Sit a person of average weight (68 kg, 150 lb) in the driver's seat.
2. PREPARATION FOR FOG LAMP AIMING Prepare the vehicle according to the following conditions: Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the headlamps can be observed and above which it cannot. Place the vehicle at a 90° angle to the wall. Create a 7.62 m (25 ft) distance between the vehicle (fog lamp bulb center) and the wall. Place the vehicle on a level surface. Bounce the vehicle up and down to settle the suspension. NOTE: A distance of 7.62 m (25 ft) between the vehicle (fog lamp bulb center) and the wall is necessary for proper aim adjustment. If unavailable, secure a distance of exactly 3 m (9.84 ft) for check and adjustment. (The target zone will change with the distance so follow the instructions in the illustration.) Prepare a piece of thick white paper to use as a screen. Draw a vertical line down the center of screen (V line). Set the screen as shown in the illustration. HINT: Stand the screen perpendicular to the ground. Align the V line on the screen with the center of the vehicle. Draw base lines (H line, V LH, V RH lines) on the screen as shown in the illustration. HINT: Mark the fog lamp bulb center marks on the screen. If the center mark cannot be observed on the fog lamp, use the center of the fog lamp bulb or the manufacturer's name marked on the fog lamp as the center mark. H Line (Fog lamp height): Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog lamp bulb center marks of the low-beam fog lamps. V LH Line, V RH Line (Center mark position of left-hand (LH) and right-hand (RH) fog lamps): Draw two vertical lines so that they intersect the H line at each center mark.
3. FOG LAMP AIMING INSPECTION Cover or disconnect the connector of the fog lamp on the opposite side to prevent light from the fog lamp not being inspected from affecting fog lamp aiming inspection. Start the engine. NOTE: Engine RPM must be 1,500 or more. Turn on the fog lamp and make sure that the cutoff line falls within the specified area, as shown in the illustration.
4. FOG LAMP AIMING ADJUSTMENT Adjust the fog lamp aim into the specified range by turning the aiming screw with a screwdriver. NOTE: The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it, so that the final turn of the screw is in the clockwise direction.

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1. REMOVE REAR COMBINATION LAMP ASSY LH Using a clip remover, remove the 2 clips and disconnect the luggage compartment trim cover LH. Disconnect the connector and remove the 3 nuts. Pull out the rear combination lamp assy LH to the back of the vehicle, and remove.

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1. REMOVE LUGGAGE COMPARTMENT LOCK CYLINDER & KEY SET (SEE «LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE»(ref-225524-S36397678612006031900000) )
2. REMOVE BACK DOOR GARNISH SUB-ASSY OUTSIDE (SEE «LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE»(ref-225524-S36397678612006031900000) )
3. REMOVE LICENSE PLATE LAMP ASSY Pull the license plate lamp assy to the side of vehicle as shown in the illustration and release the claw. Disconnect the connector and remove the license plate lamp assy.
4. INSTALL SYMBOL EMBLEM (SEE «LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE»(ref-225524-S36397678612006031900000) )

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1. REMOVE BACK UP LAMP ASSY LH Remove the service hole cover. Remove the 2 nuts and disconnect the connector. Using a moulding remover, remove the 2 clips and back up lamp assy LH.
2. INSTALL BACK UP LAMP ASSY LH Set the 2 clips on the back up lamp assy LH as shown in the illustration. Connect the connector. Install the back up lamp LH with 2 nuts.

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1. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/O REAR SPOILER) (SEE «REPLACEMENT»(ref-225513-S01668693342006031900000) )
2. REMOVE CENTER STOP LAMP ASSY (W/O REAR SPOILER) Remove the center stop lamp assy as shown in the illustration.
3. REMOVE CENTER STOP LAMP ASSY (W/ REAR SPOILER) Remove the 2 screws. Disconnect the connector and remove the center stop lamp assy.

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1. REMOVE STEERING COLUMN COVER LWR Remove the 3 screws and the steering column cover LWR.
2. REMOVE HEADLAMP DIMMER SWITCH ASSY Disconnect the connector. Release the claw and pull out the head lamp dimmer switch assy.