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Engine Controls - Basic Testing - 4-CYL: Other Toyota Camry XV10

Testing & Diagnostics 13 illustrations ~1034 words

Compression

Check engine mechanical condition with a compression gauge, vacuum gauge, or an engine analyzer. See engine analyzer manual for specific instructions.

WARNINGDO NOT use ignition switch during compression tests. Use a remote starter to crank engine. Fuel injectors on many models are triggered by ignition switch during cranking mode, which can create a fire hazard or contaminate the engine's oiling system.
ApplicationSpecification
Compression Ratio
Camry9.3:1
Celica
Non-Turbo9.5:1
Turbo8.8:1
Corolla
4A-FE9.5:1
4A-GE10.3:1
MR2
2.0L8.8:1
2.2L9.5:1
PreviaNA
Pickup, Tercel & 4Runner9.3:1
Normal Compression Pressure
Celica Turbo164 psi (11.5 kg/cm 2 )
Corolla191 psi (13.4 kg/cm 2 )
MR2
2.0L164 psi (11.5 kg/cm 2 )
2.2L178 psi (12.5 kg/cm 2 )
Pickup & 4Runner171 psi (12.0 kg/cm 2 )
Tercel185 psi (13.0 kg/cm 2 )
All Others178 psi (12.5 kg/cm 2 )
Minimum Compression Pressure
Celica Turbo164 psi (11.5 kg/cm 2 )
MR2 2.0L & Previa128 psi (9.0 kg/cm 2 )
All Others142 psi (10.0 kg/cm 2 )
Maximum Variation Between Cylinders. 14 psi (1.0 kg/cm 2 )

COMPRESSION SPECIFICATIONS

Exhaust System Backpressure

The exhaust system can be checked with a vacuum or pressure gauge. Remove O2 sensor or air injection check valve (if equipped). Connect a 1-10 psi pressure gauge and run engine at 2500 RPM. If exhaust system backpressure is greater than 2 psi, exhaust system or catalytic converter is plugged.

If a vacuum gauge is used, connect vacuum gauge hose to intake manifold vacuum port and start engine. Observe vacuum gauge. Open throttle part way and hold steady. If vacuum gauge reading slowly drops after stabilizing, exhaust system should be checked for a restriction.

FUEL SYSTEM

Basic diagnosis of fuel system should begin with determining fuel system operation and pressure.

WARNINGALWAYS relieve fuel pressure before disconnecting any fuel injection-related component. DO NOT allow fuel to contact engine or electrical components.

Fuel Pressure Release

Disconnect negative battery terminal. Place container under fitting to be loosened. Use a rag to cover fuel line/component. Slowly loosen fitting, allowing pressurized fuel to spill into container. After fuel system has depressurized, disconnect and plug fitting.

EFI Main Relay

  1. EFI fuse supplies constant battery voltage to EFI main relay. EFI main relay provides battery voltage to +B terminal of circuit opening relay and engine check connector.
  2. If fuel pump does not turn on when +B and FP pins are jumpered with ignition on, check EFI main relay. (Scheme 15) Also check EFI main relay circuit. Depending on model, relay may either be turned on directly by ignition switch or by M-REL terminal of ECU. For more information on wiring, see WIRING DIAGRAMS article in this section in this section.

Scheme 15

Scheme 15

Circuit Opening Relay

  1. Circuit opening relay controls fuel pump circuit. ECU receives an input signal at STA terminal when engine is cranking. This starter signal is also applied to terminal STA of circuit opening relay.
  2. Starter signal energizes circuit opening relay during cranking, which in turn activates fuel pump. On all models except Celica, Corolla (4A-FE) and Tercel, fuel pump switch in airflow meter provides relay ground. On Celica, Corolla (4A-FE) and Tercel, circuit opening relay is grounded by ECU through FC terminal.

Fuel Pump Relay & Fuel Pump Resistor (Celica 2.0L Turbo)

These models use a separate fuel pump relay and resistor between circuit opening relay and fuel pump.

Note. For more information on testing relays and fuel system components, see I - SYS/COMP TESTS article in this section.

Code 12 (No RPM Signal)

ECU will store Code 12 in memory if it does not receive signal from either NE pick-up coil (RPM) or "G" pick-up coil (crank position) terminal within 2 seconds of engine cranking.

Code 13 (No RPM Signal)

ECU will store Code 13 in memory if it does not receive signal from NE pick-up coil (RPM) terminal when engine speed is above 1000 RPM.

Code 14 (Ignition Signal Problem)

ECU will store Code 14 in memory if it does not receive IGF (ignition detection) signal a specified number of times. Refer to the CODE 14 SET SPECIFICATIONS table.

ApplicationNo. Times W/O IGF Signal
Camry, Celica (2.2L)
Pickup (2.4L) & 4Runner (2.4L)4-5
Celica (1.6L) & Tercel4
Celica (2.0L) & MR28-11
Previa8-9

CODE 14 SET SPECIFICATIONS

Camry (2.0L) & Tercel

  1. Measure pick-up coil resistance between terminals "G" and G(-) and between terminals NE and G(-). (Scheme 16)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Camry & Tercel) Toyota Motor Sales, U.S.A., Inc. Scheme 16

Scheme 16: Pick-up Coil Connector ID (Camry & Tercel) Toyota Motor Sales, U.S.A., Inc.

Celica (1.6L) & Corolla (4A-FE)

  1. Measure pick-up coil resistance between terminals G(+) and G(-) and between terminals NE(+) and G(-). (Scheme 17)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Celica 1.6 & Corolla 4A-FE) Toyota Motor Sales, U.S.A., Inc. Scheme 17

Scheme 17: Pick-up Coil Connector ID (Celica 1.6 & Corolla 4A-FE) Toyota Motor Sales, U.S.A., Inc.

Celica (2.0L), MR2 (2.0L) & Previa

  1. Measure resistance of pick-up coil between terminals G1 and G(-), G2 and G(-) and NE and G(-). (Scheme 18)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Celica 2.0L, MR2 2.0L & Previa) Toyota Motor Sales, U.S.A., Inc. Scheme 18

Scheme 18: Pick-up Coil Connector ID (Celica 2.0L, MR2 2.0L & Previa) Toyota Motor Sales, U.S.A., Inc.

Celica (2.2L) & MR2 (2.2L)

  1. Measure pick-up coil resistance between terminals G1 and G(-) and between NE and G(-). (Scheme 19)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Celica 2.2L & MR2 2.2L) Toyota Motor Sales, U.S.A., Inc. Scheme 19

Scheme 19: Pick-up Coil Connector ID (Celica 2.2L & MR2 2.2L) Toyota Motor Sales, U.S.A., Inc.

Corolla (4A-GE)

  1. Measure pick-up coil resistance between terminals G(+) and G(-) and between NE(+) and NE(-). (Scheme 20)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Corolla 4A-GE) Toyota Motor Sales, U.S.A., Inc. Scheme 20

Scheme 20: Pick-up Coil Connector ID (Corolla 4A-GE) Toyota Motor Sales, U.S.A., Inc.

Pickup (2.4L) & 4Runner (2.4L)

  1. Measure resistance of pick-up coil between terminals NE (+) and NE (-). (Scheme 21)
  2. If resistance is not within specification, replace distributor. See «DISTRIBUTOR PICK-UP COIL RESISTANCE»(ref-21012-S30476955402001010300000) table. If resistance is within specification, proceed to «PICK-UP COIL AIR GAP CHECK»(ref-21012-S09423188202001010300000).

Pick-up Coil Connector ID (Pickup & 4Runner) Toyota Motor Sales, U.S.A., Inc. Scheme 21

Scheme 21: Pick-up Coil Connector ID (Pickup & 4Runner) Toyota Motor Sales, U.S.A., Inc.
ApplicationOhms
Celica (1.6L) & Corolla (4A-FE)140-180
Celica (2.0L), MR2 (2.0L) & Previa
Pick-Up Coil G1125-190
Pick-Up Coil G2125-190
Pick-Up Coil NE155-240
Celica (2.2L) & MR2 (2.2L)150-230
Tercel
Gray265-420
Green370-530
All Others
Gray130-210
Green185-265

DISTRIBUTOR PICK-UP COIL RESISTANCE

PICK-UP COIL AIR GAP CHECK

  1. Using a flat, non-magnetic feeler gauge, check air gap between signal rotor and pick-up coil projection. (Scheme 22)-37.
  2. Air gap should be within specification. See «PICK-UP COIL ADJUSTMENT»(ref-21012-S17293931622001010300000) table. If air gap is not within specification, replace distributor.
ApplicationIn. (mm)
Camry, Celica (Non-Turbo) & Corolla (4A-FE)(1) At least .008 (.20)
Celica (Turbo), Corolla (4A-GE), MR2, Pickup, Previa, Tercel & 4Runner(1) .008-.016 (.20-.40)
(1) Replace distributor if not within specification.
(1)Replace distributor if not within specification.

PICK-UP COIL ADJUSTMENT

Scheme 22

Scheme 22

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25

Scheme 26

Scheme 26

Scheme 27

Scheme 27

IDLE SPEED & IGNITION TIMING

Ensure idle speed and ignition timing are set to specification. For adjustment procedures, see ADJUSTMENTS article in this section.

IDLE SPEED

ApplicationRPM
Camry(1) 650
Celica
1.6L800
2.0L750-850
2.2L(1) 650
Corolla
4A-FE
2WD
Federal700
California800
4WD800
4A-GE800
MR2
2.0L750-850
2.2L650
Pickup
4WD & A/T850
All Others750
4Runner750
Previa750
Tercel800
(1) Idle speed with jumper wire removed is 650-750 RPM.
(1)Idle speed with jumper wire removed is 650-750 RPM.

IDLE SPEED SPECIFICATIONS

IGNITION TIMING

Application(2) Base TimingAdvance Timing
Camry & Celica
1.6L10 @ Idle5-15 @ Idle
2.0L10 @ 75014-19 @ Idle
2.2L10 @ 70013-22 @ Idle
Corolla
4A-FE10 @ 8005-15 @ Idle
4A-GE10 @ 80016 @ Idle
MR2
2.0L10 @ Idle12-21 @ Idle
2.2L10 @ Idle13-22 @ Idle
Pickup & 4Runner5 @ Idle10-14 @ Idle
Previa5 @ Idle12 @ Idle
Tercel10 @ Idle7-17 @ Idle
(1) Degrees BTDC @ RPM (2) With check connector terminals TE1 and E1 jumpered.
(1)Degrees BTDC @ RPM
(2)With check connector terminals TE1 and E1 jumpered.

IGNITION TIMING (1)

SUMMARY

If no faults were found while performing BASIC TESTING , proceed to TESTS W/CODES article in this section. If no hard codes are found in self-diagnostics, proceed to TESTS W/O CODES article in this section for diagnosis by symptom (i.e., ROUGH IDLE, NO START, etc.) or intermittent diagnostic procedures.