STARTER SPECIFICATIONS
| Application | In. (mm) |
|---|
| Brush Length |
| Standard | .610 (15.5) |
| Minimum | .394 (10) |
| Commutator |
| Diameter |
| Minimum | 1.142 (29) |
| Standard | 1.181 (30) |
| Runout | .0020 (.05) |
| Undercut Depth |
| Standard | .024 (.6) |
| Minimum | .008 (.2) |
| Spring Load |
| Installed Minimum | 2.7 Lb. (1.2 Kg.) |
| Installed Standard | 4.0-5.3 Lb. (1.79-2.41 Kg.) |
STARTER SPECIFICATIONS (1.4 Kw)
| Application | In (mm) |
|---|
| Brush Holder Length |
| Standard | .354 (9.0) |
| Minimum | .157 (4.0) |
| Commutator |
| Length |
| Standard | .122 (3.1) |
| Maximum | .150 (3.8) |
| Runout | .002 (.05) |
| Snap Ring End Gap | .197 (5.0) |
STARTER SPECIFICATIONS (1.6 Kw)
| Application | In. (mm) |
|---|
| Brush Length |
| Standard | .591 (15) |
| Minimum | .354 (9) |
| Commutator |
| Diameter |
| Minimum | 1.339 (34) |
| Standard | 1.378 (35) |
| Runout | .0020 (.05) |
| Undercut Depth |
| Standard | .028 (.7) |
| Minimum | .008 (.2) |
| Shunt Coil Resistance | 1.5-1.9ohm at (68° F) (20° C) |
| Spring Load |
| Installed Minimum | 2.7 Lb. (1.2 Kg.) |
| Installed Standard | 4.8-6.2 Lb. (2.2-2.8 Kg.) |
STARTER SPECIFICATIONS (2 Kw)
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|
| Engine Under Cover Bolts | 21 (29) |
| Intake Manifold Assembly |
| Bolts | 13 (18) |
| Nuts | 13 (18) |
| Manifold Stay Bolts | 30 (40) |
| Starter Mounting Bolts |
| V6 | 27 (37) |
| V8 | 29(39) |
| Water Bypass |
| Joint Nuts | 13 (18) |
| Pipe Bolt | 13 (18) |
| Yoke Bolts | 27 (36) |
| INCH Lbs. (N.m) |
| End Cover Bolts |
| 1.4 Kw | 13 (1.5) |
| 1.6 Kw | 53 (6) |
| 2.0 Kw | 34 (3.8) |
| Starter Through Bolts |
| 1.4 Kw | 52 (5.9) |
| 1.6 Kw | 53 (6) |
| 2 Kw | 82 (9.3) |
| Magnetic Switch |
| Terminal No. 30 Nut | 87 (9.8) |
| Terminal "C" Nut |
| 1.4 Kw | 52 (5.9) |
| 1.6 Kw | 88 (10) |
| 2 Kw | 52 (5.9) |
| Screws |
| 1.4 Kw | 52 (5.9) |
| 1.6 Kw | 66 (7.5) |
| 2 Kw | 82 (9.3) |
| Wire Harness Nut | 115 (13) |
| (1) Unlisted Torque Specifications: manufacturer does not provide a torque specification for all bolts and nuts in each procedure. To determine proper torque specification, use the graphic charts. To determine class of bolt (Scheme 1) To determine torque specification for class of bolt by size (Scheme 2) To determine class of nut (Scheme 3) |
| (1) | Unlisted Torque Specifications: manufacturer does not provide a torque specification for all bolts and nuts in each procedure. To determine proper torque specification, use the graphic charts. To determine class of bolt (Scheme 1) To determine torque specification for class of bolt by size (Scheme 2) To determine class of nut (Scheme 3) |
Scheme 1
Scheme 2
Scheme 3
