Contents Wiring diagrams Section: Differentials & Drive Axles All sections

Differential: Other Suzuki XL7 I

Reference Information

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Repair Instructions

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Circuit/System Verification

Verify DTC C0550 is not current.

  1. If DTC C0550 is current, replace the CCM.

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Scan Tool Reference

CONTROL MODULE REFERENCES for Scan Tool Information

Verify that DTC C0558 is not set.

If the DTC is set, calibrate the CCM. If the DTC resets, replace the CCM.

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Intermittent

Test the vehicle under the same conditions that the customer reported in order to verify the system is operating properly.

Schematic Reference: ALL-WHEEL DRIVE SCHEMATICS

Connector End View Reference: TRANSFER CASE CONTROL CONNECTOR END VIEWS

Description and Operation: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Description and Operation Reference: ALL-WHEEL DRIVE DESCRIPTION AND OPERATION

Electrical Information Reference

  1. «CIRCUIT TESTING»(ref-268410-S02883852162007102300000)
  2. «CONNECTOR REPAIRS»(ref-268413-S16594189052007102300000)
  3. «TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS»(ref-268410-S06240382452007102300000)
  4. «WIRING REPAIRS»(ref-268410-S19177984692007102300000)

Perform the DIAGNOSTIC REPAIR VERIFICATION - VEHICLE DIAGNOSTIC INFORMATION after completing the diagnostic procedure.

CONTROL MODULE REFERENCES for CCM replacement, setup, and programming

Noisy in Drive

CauseCorrection
Inspect for proper gear oil levels prior to performing system diagnosis.
Loose propeller shaft mounting boltsTighten the bolts as required. Refer to FASTENER TIGHTENING SPECIFICATIONS - PROPELLER SHAFT .
Worn propeller shaft constant velocity jointReplace the propeller shaft assembly. Refer to PROPELLER SHAFT REPLACEMENT . A worn propeller shaft constant velocity joint may create a clicking, grinding, or snapping type noise.
Worn or loose center bearing assemblyReplace the center bearing assembly as required. A worn center bearing may cause vehicle vibration or a grinding, squealing type of noise. Refer to PROPELLER SHAFT REPLACEMENT .
Worn universal jointsReplace the universal joints as required. A worn universal joint may create a clicking or snapping type of noise. Refer to PROPELLER SHAFT REPLACEMENT .
Worn axle shaft constant velocity jointsReplace/repair the constant velocity joints as required. A worn axle shaft constant velocity joint may create a clicking, grinding, or snapping type of noise. Refer to SYMPTOMS - REAR DRIVE AXLE .
Transfer case noiseRefer to DIAGNOSTIC STARTING POINT - TRANSFER CASE .
Worn or damaged axle mounting bushings (side)Replace bushings as required. A worn bushing may create a clunk type of noise during acceleration or deceleration. Refer to DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (FRONT) and DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (REAR) .
Worn or damaged axle mounting bushing (rear)Replace bushings as required. A worn bushing may create a clunk type of noise during acceleration or deceleration. Check bushing orientation; the tuning slots must be in proper position.
Loose rear mounting bracketTighten the bracket bolts as required. Refer to FASTENER TIGHTENING SPECIFICATIONS - REAR DRIVE AXLE .
Loose or damaged prop guardRepair or replace as required. A loose dust shield may contact the propeller shaft assembly and create a scraping or grinding type of noise.
Bearing noise within axle assemblyA grinding roar type of noise will increase or decrease relative to the vehicle speed. Check for proper fluid level. Refer to REAR AXLE LUBRICANT REPLACEMENT . If the noise continues, repair or replace the unit as required.
Gear set whine noise within axle assemblyA whine type of noise will increase or decrease relative to the vehicle speed, approximately 80-90 km/h (50-56 mph). Check for the proper fluid level. Refer to REAR AXLE LUBRICANT REPLACEMENT . Repair or replace the unit as required.
Shutter or moan at slow speeds or slow turnsA shutter or moan type of noise in slow sharp turns. RDM could be contaminated with the wrong fluid type/water. Replace the fluid; fill as required and retest under conditions. Refer to REAR AXLE LUBRICANT REPLACEMENT . Replace the drum.

NOISY IN DRIVE CAUSE

Noisy When Coasting

CauseCorrection
Inspect for proper gear oil levels prior to performing system diagnosis.
Loose propeller shaft mounting boltsTighten the bolts as required. Refer to FASTENER TIGHTENING SPECIFICATIONS - PROPELLER SHAFT .
Worn propeller shaft constant velocity joint.Replace the propeller shaft assembly. Refer to PROPELLER SHAFT REPLACEMENT . A worn propeller shaft constant velocity joint may create a clicking, grinding, or snapping type of noise.
Worn or loose center bearing assemblyReplace the center bearing assembly as required. A worn center bearing assembly may cause vehicle vibration or a grinding or squealing type of noise.
Worn universal jointsReplace the universal joints as required. A worn universal joint may create a clicking or a snapping type of noise. Refer to PROPELLER SHAFT REPLACEMENT .
Worn axle shaft constant velocity joints.Replace or repair the constant velocity joints as required. A worn axle shaft constant velocity joint may create a clicking, grinding, or snapping type of noise. Refer to SYMPTOMS - REAR DRIVE AXLE .
Transfer case noiseRefer to SYMPTOMS - TRANSFER CASE .
Worn or damaged axle mounting bushings (Side)Check the bushing position and replace the bushings as required. A worn bushing may create a clunk type of noise during acceleration or deceleration or wrong orientation. Refer to DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (FRONT) and DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (REAR) .
Worn or damaged axle mounting bushings (Rear)Replace the bushings as required. A worn bushing may create a clunk type of noise during acceleration or deceleration. Refer to DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (FRONT) and DIFFERENTIAL HOUSING SUPPORT BUSHING REPLACEMENT (REAR) .
Loose rear mounting bracketTighten the bracket bolts as required. Refer to FASTENER TIGHTENING SPECIFICATIONS - REAR DRIVE AXLE .
Loose or damaged prop guardRepair or replace as required. A loose dust shield may contact the propeller shaft assembly and create a scraping or grinding type of noise.
Bearing noise within axle assemblyA grinding or roar type of noise will increase or decrease relative to vehicle speed. Check for the proper fluid level. Refer to REAR AXLE LUBRICANT REPLACEMENT . If the noise continues, repair or replace the unit as required.
Gear set whine noise within axle assembly created by incorrect gear backlashA whine type of noise will increase or decrease relative to vehicle speed. Check for the proper fluid level. Refer to REAR AXLE LUBRICANT REPLACEMENT . Repair or replace the unit as required.

NOISY WHEN COASTING CAUSE

Noisy on Turns

CauseCorrection
Inspect for proper gear oil levels prior to performing system diagnosis. Operate the vehicle turning in tight circles, in both left and right directions. Moan, groan, chatter, or a pulsing type concern may indicate a pump or clutch park problem within the axle assembly.
Worn or loose rear axle mountsRepair or replace as required.
Worn axle shaft constant velocity jointsReplace the constant velocity joints as required.
Worn wheel bearingsReplace the wheel bearings as required.
Incorrect gear oilReplace with gear oil, GM P/N 12378514 (Canadian P/N 88901045). Refer to REAR AXLE LUBRICANT REPLACEMENT .
Worn differential side and/or idler gears and worn cross-pinReplace gears and pin as required.
Worn clutch platesReplace clutch drum.

NOISY ON TURNS CAUSE

Sealers, Adhesives, and Lubricants

ApplicationType of MaterialGM Part Number
Differential LubricantSynthetic Gear Oil 75W-9089021677 (Canadian P/N 89021678
Propeller Shaft Mounting BoltsThreadlocker89021297 (Canadian P/N 10953488)

GM PART NUMBER TABLE