Contents Wiring diagrams Section: Body Electrical All sections

Wiring Systems: Overview Suzuki XL7 I

Body Electrical 45 illustrations ~1623 words

Scheme 1

Scheme 1: Fuse Block - Underhood C1

Connector Part Information

OEM: 6098-5227

Service: 88988708

Description: 47-Way F LIF Series (WH)

Terminal Part Information

Pins: 46

Terminal/Tray: 7116-4122-02/10

Core/Insulation Crimp: A/B

Release Tool/Test Probe: 12094430/J-35616-42 (RD)

Pins: 24, 24

Terminal/Tray: 15304713/19

Core/Insulation Crimp: See Suzuki Terminal Repair Kit

Release Tool/Test Probe: 15315247/J-35616-4A (PU)

Pins: 5, 6, 7, 8, 9, 15, 16, 18, 19, 20, 26, 28, 29, 31, 32, 39, 40, 42, 27, 30

Terminal/Tray: 12191812/19

Core/Insulation Crimp: Pins 5, 6, 7, 8, 9, 15, 16, 18, 19, 20, 26, 28, 29, 31, 32, 39, 40, 42 - E/C

Core/Insulation Crimp: Pins 27, 30 - C/A

Release Tool/Test Probe: 15315247/J-35616-2A (GY)

Pins: 13, 23, 14, 25

Terminal/Tray: 15304711/8

Core/Insulation Crimp: Pins 13, 23 - E/A

Core/Insulation Crimp: Pins 14, 25 - 2/A

Release Tool/Test Probe: 15315247/J-35616-4A (PU)

PinWire ColorCircuit No.Function
1-4Not Used
5YE447Starter Relay Coil Control
6BK/WH451Ground
7PK439Ignition 1 Voltage
8D-GN59A/C Compressor Clutch Supply Voltage
9PK/BK5294Powertrain Main Relay Fused Supply (5)
10-12Not Used
13PK1339Ignition 1 Voltage
14PK/BK5291Ignition 1 Voltage
15D-BU473High Speed Cooling Fan Relay Control
16TN2759Low Reference
17Not Used
18D-GN/WH459A/C Compressor Clutch Relay Control
19PK/BK5294Powertrain Main Relay Fused Supply (5)
20PK1039Ignition 1 Voltage
21-22Not Used
23BN/WH419MIL Control
24PK/BK5293Powertrain Main Relay Fused Supply (4)
PK/BK5293Powertrain Main Relay Fused Supply (4)
25PK/BK5292Ignition 1 Voltage
26D-GN/WH465Fuel Pump Relay Control [- Primary]
27WH1310EVAP Canister Vent Solenoid Control
28WH17Stop Lamp Switch Signal
29BN4Accessory Voltage
30PK/BK5290Ignition 1 Voltage
31RD/WH1540Battery Positive Voltage
32BN5069Engine Main Relay Coil Control
33-38Not Used
39D-GN335Low Speed Cooling Fan Relay Control
40BN4Accessory Voltage
41Not Used
42RD/WH540Battery Positive Voltage
43-45Not Used
46PU6Starter Solenoid Crank Voltage
47Not Used

FUSE BLOCK SPECIFICATION

Scheme 2

Scheme 2: Fuse Block - Underhood C2

Connector Part Information

OEM: 6098-5229

Service: 88988710

Description: 50-Way F LIF Series (BK)

Terminal Part Information

Pins: 1, 2, 34, 35

Terminal/Tray: 15304713/19

Core/Insulation Crimp: 4/4

Release Tool/Test Probe: 15315247/J-35616-4A (PU)

Pins: 3, 11, 11, 12, 13, 22, 25, B, 14, 23, 24, 33, A

Terminal/Tray: 15304711/8

Core/Insulation Crimp: Pins 3, 11, 11, 12, 13, 22, 25, B - E/A

Core/Insulation Crimp: Pins 14, 23, 24, 33, A - 2/A

Release Tool/Test Probe: 15315247/J-35616-4A (PU)

Pins: 4, 6, 7, 8, 9, 15, 17, 18, 19, 20, 21, 27, 28, 29, 30, 31, 32, 36, 36, 38, 39, 40, 41, 41, 42, 5, 10, 16

Terminal/Tray: 12191812/19

Core/Insulation Crimp: Pins 4, 6, 7, 8, 9, 15, 17, 18, 19, 20, 21, 27, 28, 29, 30, 31, 32, 36, 36, 38, 39, 40, 41, 41, 42 - E/C

Core/Insulation Crimp: Pins 5, 10, 16 - C/A

Release Tool/Test Probe: 15315247/J-35616-2A (GY)

Pins: 43, 46, 47, 44, C

Terminal/Tray: 7116-4122-02/10

Core/Insulation Crimp: Pins 43, 46, 47 - D/G

Core/Insulation Crimp: Pins 44, C - A/B

Release Tool/Test Probe: 12094430/J-35616-42 (RD)

PinWire ColorCircuit No.Function
1RD/WH140Battery Positive Voltage
2RD/BK742Battery Positive Voltage
3D-GN1619Trailer Right Rear Turn/Stop Lamp Supply Voltage (V92)
4BN2109Trailer Park Lamps Supply Voltage (V92)
5D-BU/WH1315Right Front Turn Signal Lamp Supply Voltage
6WH1080Park Lamp Relay Control
7PK/BK109Hood Ajar Switch Signal (AP3)
8TN/WH1969Headlamp High Beam Relay Control
9PU5531Hood Closed Switch Signal (AP3)
10L-BU/WH1314Left Front Turn Signal Lamp Supply Voltage
11L-BU20Stop Lamp Supply Voltage
L-BU20Stop Lamp Supply Voltage
12BN/WH309Right Park Lamp Supply Voltage
13YE1618Trailer Left Rear Turn/Stop Lamp Supply Voltage (V92)
14GY120Fuel Pump Supply Voltage
15L-BU1320CHMSL Supply Voltage
16RD/WH1740Battery Positive Voltage (MH6)
17RD/WH2440Battery Positive Voltage
18PK/WH1970Headlamp Low Beam Relay Control
19D-GN/WH1317Fog Lamp Relay Control (T96)
20YE5187Right Trailer Turn Signal Lamp (V92)
21OG5186Left Trailer Turn Signal Lamp (V92)
22PU709Left Park Lamp Supply Voltage
23PU92Windshield Wiper Motor High Speed
24D-GN95Windshield Wiper Motor Low Speed
25OG2268Windshield Washer Relay Control
26Not Used
27TN28Horn Relay Control
28PK1139Ignition 1 Voltage
29BN4Accessory Voltage
30PK1439Ignition 1 Voltage
31TN860Front Windshield Wiper Switch High Signal
32GY91Windshield Wiper Switch Signal 2
33RD/WH2540Battery Positive Voltage
34RD/WH2640Battery Positive Voltage (C69)
35RD/WH2740Battery Positive Voltage
36YE243Accessory Voltage
YE243Accessory Voltage
37Not Used
38PU544Headlamp Low Beam Supply Voltage
39WH17Stop Lamp Switch Signal
40WH1310EVAP Canister Vent Solenoid Control
41TN2759Low Reference
TN2759Low Reference
42BN/WH419MIL Control
43RD/BK242Battery Positive Voltage
44RD/BK442Battery Positive Voltage
45Not Used
46RD/BK842Battery Positive Voltage
47RD/BK642Battery Positive Voltage
ARD/WH2540Battery Positive Voltage
BL-GN2270Rear Window Washer Relay Control
CRD/BK142Battery Positive Voltage

FUSE BLOCK SPECIFICATION

Power and Grounding Schematic Icons

Power and Grounding Schematic Icons Icon Icon Definition CAUTION: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR DISABLING AND ENABLING. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury or unnecessary SIR system repairs

Scheme 3

Scheme 3: Power Distribution Schematics

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Scheme 7

Scheme 7

Scheme 8

Scheme 8

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11

Scheme 12

Scheme 12

Scheme 13

Scheme 13

Scheme 14

Scheme 14

Scheme 15

Scheme 15

Scheme 16

Scheme 16: Power Moding Schematics

Scheme 17

Scheme 17: Ignition Lock Schematics

Scheme 18

Scheme 18: Ground Distribution Schematics

Scheme 19

Scheme 19

Scheme 20

Scheme 20

Scheme 21

Scheme 21

Scheme 22

Scheme 22

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25

Scheme 26

Scheme 26: Harness Routing Views
CalloutComponent Name
1RF Strut Tower
2Fuse Block - Underhood C3
3C101
4G101
5Radiator

Scheme 27

Scheme 27
CalloutComponent Name
1Dash Panel
2Fuse Block - Underhood C3
3C101
4G101

Scheme 28

Scheme 28
CalloutComponent Name
1Front Valve Cover
2Engine Control Module (ECM) C2
3Engine Control Module (ECM) C1
4Fuse Block - Underhood
5G105
6S101

Scheme 29

Scheme 29
CalloutComponent Name
1Fuse Block - Underhood
2C106
3C105
4G111
5S100

Scheme 30

Scheme 30
CalloutComponent Name
1Electronic Brake Control Module (EBCM) Connector
2C102
3C101
4C103
5Fuse Block - Underhood C2
6C104
7C106

Scheme 31

Scheme 31
CalloutComponent Name
1Power Ring Terminal
2G207

Scheme 32

Scheme 32
CalloutComponent Name
1SP200
2S210
3S201
4S211
5C212
6C203

Scheme 33

Scheme 33
CalloutComponent Name
1I/P Cluster Trim
2S212
3C214
4G201
5C206
6C218
7C216
8G203
9C213
10C204
11C210

Scheme 34

Scheme 34
CalloutComponent Name
1C308
2C312

Scheme 35

Scheme 35
CalloutComponent Name
1Door Frame
2C500
3S501
4S502

Scheme 36

Scheme 36
CalloutComponent Name
1C600
2Door Frame
3S602
4S601

Scheme 37

Scheme 37
CalloutComponent Name
1Arm Rest
2S301
3S300
4C205
5C212

Scheme 38

Scheme 38
CalloutComponent Name
1C206
2C600
3C214
4C205
5S307
6C309
7G311
8C800
9C700
10C308
11G301
12S304
13S308 (Chevy)
14S302
15S306
16S204
17C204
18S202
19C210
20C500
21S200
22G205

Scheme 39

Scheme 39
CalloutComponent Name
1C800
2Door Frame

Scheme 40

Scheme 40
CalloutComponent Name
1Door Frame
2C700

Scheme 41

Scheme 41
CalloutComponent Name
1C401
2C405
3LR Body Panel
4LR Wheel Well
5G401
6C409 (V92)
7Air Bag Connector

Scheme 42

Scheme 42
CalloutComponent Name
1Air Bag Connector
2C414
3C305
4C412
5S409
6G403
7RR Wheel Well

Scheme 43

Scheme 43
CalloutComponent Name
1Rear Cradle
2C400

Scheme 44

Scheme 44
CalloutComponent Name
1Lift Gate
2C409
3C410

Scheme 45

Scheme 45
CalloutComponent Name
1C411
2S901
3C402
4C405
5C401
6C406
7S902
8C407
9C408
10S900

Circuit/System Description

This vehicles power mode master (PMM) is the body control module (BCM). The ignition switch is a low current switch with multiple discrete ignition switch signals to the PMM for determination of the power mode. The PMM receives the ignition switch signals, and additionally a reference voltage signal from the BCM, through the ignition switch, and back to the BCM. There are redundancies within the PMM system that can allow operation of certain subsystems when there are faults in the ignition switch circuits. Other information such as serial data input from other modules and DTCs is also used to determine what power mode signals and information is transmitted by the PMM. The BCM logic uses all this information to identify the operators desired power mode and activate specific discrete signals, and serial data messages for the operation of many different subsystems as necessary. Other modules which have switched voltage inputs may operate in a default mode if the PMM serial data message does not match what the individual module can see from its own connections.

The PMM will activate relays and other direct outputs of the PMM as needed according to the calculated power mode. Several relays controlled by the BCM are switched ignition voltage outputs the are pass through circuits within the BCM directly from the ignition switch. If these circuits short to ground, the fuse to the ignition switch will open. Some system functions may operate one time and not the next with a specific fault in the ignition switch circuits depending on the vehicle operating conditions when the fault occurred. Some examples are as follows

Vehicle Conditions

  1. Vehicle running or not running
  2. Multiple circuit faults
  3. Ignition key position
  4. Transmission gear selected

System Action

  1. The vehicle may or may not start
  2. Instrument panel indicators may illuminate or not illuminate at inappropriate times
  3. Remote start may operate incorrectly
  4. Ignition key may not return to OFF
  5. Specific Retained Accessory Power (RAP) functions may operate while others do not

This vehicles power mode master (PMM) is the body control module (BCM). The ignition switch is a low current switch with multiple discrete ignition switch signals to the PMM for determination of the power mode. The PMM receives the ignition switch signals, and additionally a reference voltage signal from the BCM, through the ignition switch, and back to the BCM. There are redundancies within the PMM system that can allow operation of certain subsystems when there are faults in the ignition switch circuits. Other information such as serial data input from other modules and DTCs is also used to determine what power mode signals and information is transmitted by the PMM. The BCM logic uses all this information to identify the operators desired power mode and activate specific discrete signals, and serial data messages for the operation of many different subsystems as necessary. Other modules which have switched voltage inputs may operate in a default mode if the PMM serial data message does not match what the individual module can see from its own connections.

The PMM will activate relays and other direct outputs of the PMM as needed according to the calculated power mode. Several relays controlled by the BCM are switched ignition voltage outputs the are pass through circuits within the BCM directly from the ignition switch. If these circuits short to ground, the fuse to the ignition switch will open. Some system functions may operate one time and not the next with a specific fault in the ignition switch circuits depending on the vehicle operating conditions when the fault occurred. Some examples are as follows

Vehicle Conditions

  1. Vehicle running or not running
  2. Multiple circuit faults
  3. Ignition key position
  4. Transmission gear selected

System Action

  1. The vehicle may or may not start
  2. Instrument panel indicators may illuminate or not illuminate at inappropriate times
  3. Remote start may operate incorrectly
  4. Ignition key may not return to OFF
  5. Specific Retained Accessory Power (RAP) functions may operate while others do not

The body control module (BCM) controls the IGN MAIN relay 31 by applying voltage to the circuit. The IGN MAIN relay 31 is energized when the ignition switch is in RUN or START, or when a remote start is requested.

The body control module (BCM) controls the R3 RUN relay through the run relay coil control circuit by applying voltage to the coil side of the relay. The R3 RUN relay is energized when any of the following conditions are true

  1. Ignition Switch is in ACC or RUN.
  2. The vehicle was remote started.
  3. The vehicle is in retained accessory power (RAP) mode.

This vehicles power mode master (PMM) is the body control module (BCM). The ignition switch is a low current switch with multiple discrete ignition switch signals to the PMM for determination of the power mode. The PMM receives the ignition switch signals, and additionally a reference voltage signal from the BCM, through the ignition switch, and back to the BCM. There are redundancies within the PMM system that can allow operation of certain subsystems when there are faults in the ignition switch circuits. Other information such as serial data input from other modules and DTCs is also used to determine what power mode signals and information is transmitted by the PMM. The BCM logic uses all this information to identify the operators desired power mode and activate specific discrete signals, and serial data messages for the operation of many different subsystems as necessary. Other modules which have switched voltage inputs may operate in a default mode if the PMM serial data message does not match what the individual module can see from its own connections.

The PMM will activate relays and other direct outputs of the PMM as needed according to the calculated power mode. Several relays controlled by the BCM are switched ignition voltage outputs the are pass through circuits within the BCM directly from the ignition switch. If these circuits short to ground, the fuse to the ignition switch will open. Some system functions may operate one time and not the next with a specific fault in the ignition switch circuits depending on the vehicle operating conditions when the fault occurred. Some examples are as follows

Vehicle Conditions

  1. Vehicle running or not running
  2. Multiple circuit faults
  3. Ignition key position
  4. Transmission gear selected

System Action

  1. The vehicle may or may not start
  2. Instrument panel indicators may illuminate or not illuminate at inappropriate times
  3. Remote start may operate incorrectly
  4. Ignition key may not return to OFF
  5. Specific Retained Accessory Power (RAP) functions may operate while others do not

The body control module (BCM) controls the RAP relay through the rap relay coil supply voltage circuit by applying voltage to the coil side of the relay. The RAP relay is energized when any of the following conditions are true

  1. Ignition switch is in ACC or ON.
  2. The vehicle was remote started.
  3. The vehicle is in RAP mode.