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Home/Suzuki/XL7/Suzuki XL7 I (2007-2009)/Repair manual/Automatic HVAC System/Heater and Ventilation: Specifications
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Heater and Ventilation: Specifications Suzuki XL7 I

Automatic HVAC System

Fastener Tightening Specifications - Heating, Ventilation and Air Conditioning

ApplicationSpecifications
MetricEnglish
Air Inlet Assembly Screws1.5 N.m13 lb in
Air Outlet Duct Screws1.5 N.m13 lb in
Auxiliary A/C Line to Evaporator Outlet Hose Nut20 N.m15 lb ft
Auxiliary A/C Line to Liquid Line Nut20 N.m15 lb ft
Auxiliary A/C Lines to Auxiliary TXV Nut20 N.m15 lb ft
Auxiliary A/C Lines to Underbody Bolt9 N.m80 lb in
Auxiliary A/C Lines to Underbody Nuts9 N.m80 lb in
Auxiliary HVAC Actuator Screws1.5 N.m13 lb in
Auxiliary HVAC Blower Motor Control Module Screws1.5 N.m13 lb in
Auxiliary HVAC Blower Motor Screws1.5 N.m13 lb in
Auxiliary HVAC Ducts to Body Bolts8 N.m71 lb in
Auxiliary HVAC Ducts to Body Nuts8 N.m71 lb in
Auxiliary HVAC Module Assembly Screws1.5 N.m13 lb in
Auxiliary HVAC Module to Body Bolts9 N.m80 lb in
Auxiliary HVAC TXV Backing Plate Bolts3.5 N.m31 lb in
Battery Box to Body Bolts15 N.m11 lb ft
Blower Case Assembly Screws1.5 N.m13 lb in
Blower Motor Control Module Screws1.5 N.m13 lb in
Blower Motor Screws1.5 N.m13 lb in
Compressor Clutch Bolt21 N.m16 lb ft
Compressor Clutch Coil Connector Bracket Screw4.3 N.m38 lb in
Compressor Clutch Coil Screws4.9 N.m43 lb in
Compressor Hose Assembly to Battery Box Nut9 N.m80 lb in
Compressor Hose Assembly to Compressor Nut20 N.m15 lb ft
Compressor Hose Assembly to Condenser Nut20 N.m15 lb ft
Compressor Pressure Relief Valve8.8 N.m78 lb in
Compressor to Engine Bolts50 N.m37 lb ft
Condenser to Radiator Bolts9 N.m80 lb in
CRFM Bracket Bolts20 N.m15 lb ft
Evaporator Case Assembly Screws1.5 N.m13 lb in
Evaporator Outlet Hose and Liquid Line Clamp Bracket Nut to TXV20 N.m15 lb ft
Evaporator Outlet Hose to Compressor Hose Nut20 N.m15 lb ft
Front of Dash to HVAC Module Seal Nuts9 N.m80 lb in
Heater Core Cover Screws1.5 N.m13 lb in
HVAC Module to Cross Car Beam Nuts and Bolts8 N.m71 lb in
Intermediate Duct Fasteners2.5 N.m22 lb in
Liquid Line to Condenser Nut20 N.m15 lb ft
Liquid Line to Strut Tower Nut9 N.m80 lb in
Mode Actuator to Evaporator Case Screws1.5 N.m13 lb in
Mode Cam Bracket to Evaporator Case Screws1.5 N.m13 lb in
Passenger Compartment Air Filter Housing Nuts9 N.m80 lb in
Receiver Dehydrator to Condenser Bolt4.2 N.m37 lb in
Receiver Dehydrator Upper Clamp Bolt to Condenser6.5 N.m58 lb in
Refrigerant Pressure Sensor to Compressor Hose Assembly4 N.m35 lb in
Surge Tank to Body Bolts9 N.m80 lb in
TXV Backing Plate Bolts3.5 N.m31 lb in

FASTENER TIGHTENING SPECIFICATIONS - HEATING, VENTILATION AND AIR CONDITIONING

Fastener Tightening Specifications - HVAC - Automatic

ApplicationSpecifications
MetricEnglish
Air Temperature Actuator to Evaporator Case Screws1.5 N.m13 lb in
HVAC Control to Center Trim Bezel Screws1.5 N.m13 lb in
Mode Actuator to Evaporator Case Screws1.5 N.m13 lb in
Mode Cam Bracket to Evaporator Case Screws1.5 N.m13 lb in
Recirc Actuator to Air Inlet Screws1.5 N.m13 lb in

FASTENER TIGHTENING SPECIFICATIONS - HVAC (AUTOMATIC)

Refrigerant System Capacities

ApplicationSpecification
MetricEnglish
PAG Oil GM P/N 12378526 for United States PAG Oil GM P/N 88900060 for Canada
Abrupt Refrigerant Loss65 ml2.20 oz
Compressor Replacement
The Zexel model DKS17DS service compressor is precharged with the specified amount of PAG oil.74 ml2.50 oz
Condenser Replacement with the Receiver Dehydrator60 ml2 oz
Condenser Replacement without the Receiver Dehydrator30 ml1 oz
Evaporator Replacement30 ml1 oz
Rear Evaporator Replacement (with C69)30 ml1 oz
Rear Thermal Expansion Valve Replacement (with C69)20 ml0.75 oz
Receiver Dehydrator Replacement30 ml1 oz
Thermal Expansion Valve Replacement20 ml0.75 oz
Total System PAG Oil Capacity130 ml4.40 oz
Total System PAG Oil Capacity (with C69)240 ml8.10 oz
R-134a
Refrigerant Charge (without C69)0.59 kg1.30 lb
Refrigerant Charge (with C69)0.96 kg2.12 lb
Abrupt refrigerant loss due to a large leak, hose rupture, collision, or pressure relief valve opening. Conditions that allow the refrigerant to seep or bleed off over time do not cause this oil loss. Upon replacement of a component that caused a large refrigerant loss, also add the required amount of oil for the particular component. If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained.

REFRIGERANT SYSTEM CAPACITIES TABLE

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