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Automatic Transmission: Specifications Suzuki Verona I

Automatic Trans 3 illustrations ~572 words

Torque Converter

The converter consists of the impeller, the turbine wheel, the reaction member (stator) and the oil to transmit torque. The impeller, which is driven by the engine, causes the oil in the converter to flow in a circular pattern. This oil flow meets the turbine wheel, where is direction of flow is deflected. At the hub, the oil leaves the turbine and reaches the reaction member (stator), where it is once again deflected so that it reaches the impeller at the correct angle of flow.

The reversal effect generates movement in the stator, the reaction torque then amplifies the turbine torque.

The ratio between turbine torque and torque is referred to as torque multiplication.

The greater the difference is speed between the pump and turbine, the greater the torque multiplication; it is at its highest when the turbine is at a standstill. The higher the speed of the turbine, the lower the torque multiplication.

When the turbine speed reaches about 85% of the pump speed, torque multiplication = 1, i.e. the turbine torque equivalent to pump torque.

Scheme 1

Scheme 1: Torque Converter

The stator, which bears against the housing via the freewheel, is then rotating freely in the oil flow and the freewheel is over-come. From this point onwards, the converter acts as a straightforward fluid coupling.

Torque Converter Lock-up Clutch (TCC)

The converter lock-up clutch is a device, which eliminates converter slip and thus helps to improve fuel consumption.

The previous control principle for converter lock-up clutch operation has been replaced by a controlling function on the 4 HP 16. The converter lock-up clutch is engaged and released in a controlled manner. During the controlled phase, a slight speed difference between the impeller and turbine wheel is established. This ensures that the engine's rotating vibration is not phased on to the transaxle. The result is optimum shift quality.

An electronic pressure-regulating valve determines pressure regulation of the lock-up converter clutch's piston. When open (conversion range), the oil pressure behind the converter lock-up clutch piston and in the turbine zone is equal. The direction of flow is through the turbine shaft and through the space behind the piston, to the turbine chamber.

Scheme 2

Scheme 2: Torque Converter Lock-up Clutch (TCC)

To engage the lock-up clutch, the direction of flow is modified (reversed) via a valve in the hydraulic selector unit. At the same time, the space behind the lock-up clutch piston is vented. The oil pressure passes from the turbine chamber to the lock-up clutch piston and presses it against the converter's cover. The turbine is thus blocked by way of the linings between the piston and cover, and permits rigid through drive with no slip (or reduced slip if controlled) to the mechanical stage of the transaxle.

Scheme 3

Scheme 3

Torque Converter Lock-Up Clutch (TCC) Diagnosis

To properly diagnosis the lock-up clutch (TCC) system, perform all electrical testing first and then the hydraulic testing.

The TCC is applied by fluid pressure which is controlled by a solenoid Located inside the valve body. The solenoid is energized by completing an electrical circuit through a combination of switches and sensors.

Torque Converter Stator

The torque converter stator roller clutch can have one of 2 different type malfunctions

  1. Stator assembly freewheels in both directions.
  2. Stator assembly remains Locked up at all times.

General Specifications

Definition
Transaxle Type4-speed with 4-wheel drive and transverse engine
Input Torque240 N.m (177 lb-ft)
Transaxle Weight76 kg (168 lb)
Transaxle Fluid Type (manufacture company)ESSO LT 71141 or TOTAL ATF H50235
Transaxle Fluid Capacity7.8 ± 0.2 qt (7.4 ± 0.2 L)

GENERAL SPECIFICATIONS

Fluid Capacity

LQt
Bottom Pan Removal44.2
Complete Overhaul7.4 ± 0.27.8 ± 0.2
Torque Converter Removal22.1
(Measurements are approximate)

FLUID CAPACITY SPECIFICATION

Tightening Torque Specifications

ApplicationN.mLb-in.
Bearing Plate Bolts23.5
Slotted Nut220
Rear Cover Attachment Bolts23.5
Baffle Plate Attachment Bolts1089
Park/Neutral Position Switch1089
Fluid Pump Connecting Bolts1089
Fluid Filter Housing Cover Attachment Bolts1089
Input Speed sensor Attachment Bolts871
Output Speed Sensor Attachment Bolts871
Valve Body Bolts871
Valve Body Upper & Lower Fixing Bolts653
Fluid Pan Connecting Bolts653
Fluid Pan Drain Plug45
Fluid Level Plug45
Line Pressure Plugs20
Valve Housing 1 Cover Attachment Bolts653
Solenoid Valve Attachment Bolts653
Pressure Control Regulator (EDS) Attachment Bolts653
Oil Cooler Inlet Pipe Bolts35
Oil Cooler Outlet Pipe Bolts35
Shift Control Cable Adjuster Pinch Nut871
Shift Control Cable Attachment Nut871
Upper Transaxle-to-Engine Bolts73
Selector Lever (On Transaxle Case)15
TCM Mounting Nuts23
Torque Converter Attachment Bolts45
Shift Control Assembly Mounting Bolt871
Left Transaxle Mounting Bracket Bolts40
Left Transaxle Mounting Bracket Cage Bolt and Nut65
Left Lower Engine-to-Transaxle Mounting Bolts73
Right Lower Engine-to-Transaxle Mounting Bolts73
Oil Pan Flange-to-Transaxle Bolts31
Rear Transaxle Mounting Bracket Bolts65

TIGHTENING TORQUE SPECIFICATIONS