Home ReviewsRefund
Home/Suzuki/Kizashi/Suzuki Kizashi I (2009-2014)/Repair manual/Cooling System (Mechanical)/Engine Cooling System: Removal & Installation
Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Removal & Installation Suzuki Kizashi I

Cooling System (Mechanical) 10 illustrations ~642 words

Cooling Water Pipes or Hoses Removal and Installation

Reference: COOLING SYSTEM COMPONENTS

Removal

  1. Drain coolant, see «COOLING SYSTEM DRAINING»(ref-585577-S13391481082013111200000) .
  2. To remove cooling water pipes or hoses, loosen clamp on each hose and pull hose end to disconnect it.

Installation

Reverse removal procedure noting the following points

  1. Tighten each clamp securely with its fastener in proper direction, see «COOLING SYSTEM COMPONENTS»(ref-585577-S18818441622013111200000) .
  2. Refill cooling system, see «COOLING SYSTEM REFILLING»(ref-585577-S08150924882013111200000) .
  3. Check for check cooling system for leakage, see «ENGINE COOLING SYSTEM INSPECTION»(ref-585577-S39475297722013111200000) .

Scheme 6

Scheme 6: Removal
Scheme 6: Removal

Scheme 7

Scheme 7
Scheme 7
  1. Drain coolant, see «COOLING SYSTEM DRAINING»(ref-585577-S13391481082013111200000) .
  2. Remove engine wire harness bracket (1).
  3. Disconnect radiator outlet hose (1) from thermostat cap (2).
  4. Remove thermostat cap (2) from water pump (3).
  5. Remove thermostat (1) from water pump (2).

Reference: THERMOSTAT INSPECTION

Reverse removal procedure noting the following points

Scheme 8

Scheme 8: Installation
Scheme 8: Installation
  1. When installing thermostat (1) on water pump case, be sure to position it so that air bleed valve (2) is aligned with matchmark (3).
  2. Refill cooling system, see «COOLING SYSTEM REFILLING»(ref-585577-S08150924882013111200000) .
  3. Check cooling system for leakage.

Radiator Cooling Fan Assembly Removal and Installation

Reference: RADIATOR COOLING FAN ASSEMBLY ON-VEHICLE INSPECTION

  1. Remove radiator assembly, see «RADIATOR REMOVAL AND INSTALLATION»(ref-585577-S32656809972013111200000) .
  2. Remove radiator cooling fan assembly from radiator, see «COOLING SYSTEM COMPONENTS»(ref-585577-S18818441622013111200000) .

Reverse removal procedure noting the following points

  1. Refill cooling system, see «COOLING SYSTEM REFILLING»(ref-585577-S08150924882013111200000) . .
  2. Check for check cooling system for leakage.

Radiator Removal and Installation

Reference: RADIATOR ON-VEHICLE INSPECTION AND CLEANING

Scheme 9

Scheme 9: Removal
Scheme 9: Removal

Scheme 10

Scheme 10
Scheme 10

Scheme 11

Scheme 11
Scheme 11

Scheme 12

Scheme 12
Scheme 12

Scheme 13

Scheme 13
Scheme 13
  1. Disconnect negative (-) cable from battery.
  2. Drain CVT fluid (CVT model), see «CVT FLUID CHANGE»(ref-585587-S28544723892013111200000) .
  3. Drain coolant, see «COOLING SYSTEM DRAINING»(ref-585577-S13391481082013111200000) .
  4. Remove reservoir (1).
  5. Disconnect main fan motor connector (2) and sub fan motor connector (1).
  6. Remove front bumper and front bumper lower cover, see «FRONT BUMPER REMOVAL AND INSTALLATION»(ref-585603-S29130228662013111200000) .
  7. Remove air cleaner suction pipe, see «AIR CLEANER COMPONENTS»(ref-585578-S28303824262013111200000) .
  8. Disconnect CVT fluid cooler hoses (1) from radiator (CVT model).
  9. Remove radiator inlet hose and outlet hose from radiator, see «COOLING SYSTEM COMPONENTS»(ref-585577-S18818441622013111200000) .
  10. Remove CVT fluid cooler bracket (CVT model), see «CVT FLUID COOLER COMPONENTS»(ref-585587-S01692458182013111200000) . NOTE: In order to help avoid distortion or deformation of CVT fluid cooler hoses, use a rope to suspend or hold removed CVT fluid cooler.
  11. Remove radiator lower shroud (1).
  12. Remove condenser upper brackets (1) and radiator brackets (2) from radiator. NOTE: In order to help avoid distortion or deformation of discharge hose and liquid pipe, use a rope to suspend or hold removed condenser assembly.
  13. Remove radiator assembly from vehicle.

Reverse removal procedures noting the following points

  1. Refill cooling system, see «COOLING SYSTEM REFILLING»(ref-585577-S08150924882013111200000) .
  2. Check for check cooling system for leakage.
  3. Refill CVT fluid (CVT model), see «CVT FLUID CHANGE»(ref-585587-S28544723892013111200000) .
  4. Tighten reservoir bolts to specified torque. Tightening torque Reservoir bolt: 10 N.m (1.0 kg-m, 7.5 lbf-ft)

Scheme 14

Scheme 14: Removal
Scheme 14: Removal
  1. Disconnect negative (-) cable from battery.
  2. Drain coolant, see «COOLING SYSTEM DRAINING»(ref-585577-S13391481082013111200000) .
  3. Remove accessory drive belt, see «ACCESSORY DRIVE BELT REMOVAL AND INSTALLATION»(ref-585571-S19141351432013111200000) .
  4. Remove engine wire harness bracket referring to Step 2 ) in "Removal" under «THERMOSTAT REMOVAL AND INSTALLATION»(ref-585577-S36494921282013111200000) .
  5. Remove exhaust manifold, see «EXHAUST MANIFOLD REMOVAL AND INSTALLATION»(ref-585626-S29038953912013111200000) .
  6. Remove oil level gauge and oil level gauge guide referring to Step 5 ) in "Removal" under «OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION»(ref-585579-S20387956532013111200000)
  7. Disconnect radiator outlet hose from thermostat cap.
  8. Remove heater outlet pipe (2) from water pump (1).
  9. Remove water pump (1) from cylinder block.
  10. Remove thermostat if necessary, see «THERMOSTAT REMOVAL AND INSTALLATION»(ref-585577-S36494921282013111200000) .

Reference: WATER PUMP INSPECTION

Reverse removal procedure noting the following points

Scheme 15

Scheme 15: Installation
Scheme 15: Installation
  1. Use new gasket and O-ring.
  2. Tighten water pump bolts to specified torque. Tightening torque Water pump bolt (a): 25 N.m (2.5 kg-m, 18.5 lbf-ft)
  3. Refill cooling system, see «COOLING SYSTEM REFILLING»(ref-585577-S08150924882013111200000) .
  4. Check for check cooling system for leakage.

More articles — Engine Cooling System