Starting System: Overhaul Suzuki Forenza I

Assembly

1. Install the drive and the pinion stop on the driveshaft. (Схема №15)
2. Install the lock ring into the groove on the driveshaft and insert the collar. (Схема №14)
3. Install the shift lever, washer and the cushion. (Схема №17)
4. Lubricate the drive end of the armature shaft with lubricant. (Схема №13)
5. Position the solenoid assembly. (Схема №16)
6. Fasten the solenoid assembly with the screws. Tighten: Tighten the starter solenoid assembly screws to 8 N.m (71 lb-in).
7. Install the field coil connection to the starter terminal. Install the nut. Tighten: Tighten the starter field coil connector nut to 8 N.m (71 lb-in). (Схема №7)
8. Position the armature assembly into the field frame.
9. Place the shield on the armature and field frame assembly.
10. Install the armature and field frame assembly with the shield into the starter housing. (Схема №11)
11. Position the commutator end frame/brush holder assembly, lining up the end frame holes with the through-bolt holes in the housing. (Схема №17)
12. Install the starter through-bolts.
13. Install the starter. Refer to «Starter Removal and Installation»(ref-257077-S06403450252007062900000). Tighten: Tighten the starter through-bolts to 6 N.m (53 lb-in). (Схема №4)