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1.8L 4-Cylinder: Specifications Suzuki Esteem I

Mechanical

Crankcase Capacity

Total oil capacity, including filter, is 5.3 qts. (5L). Check dipstick to verify oil level is correct.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor Bracket Bolts47 (64)
Camshaft Sprocket Bolts57 (77)
Connecting Rod Cap Nut33 (45)
Crankshaft Pulley Bolt110 (150)
Cylinder Head Bolts
Step 1(1) 39 (53)
Step 261 (83)
Step 3(2)
Step 427 (37)
Step 576 (103)
Step 6(3)
Engine Side Mounting Bracket Bolts40 (54)
Engine-To-Transmission Bolts66 (89)
Exhaust Manifold Bolt37 (50)
Exhaust Manifold Stiffener(4) 37 (50)
Exhaust Pipe37 (50)
Flex Plate/Flywheel Bolts51 (69)
Generator Belt Idler Pulley Bolt33 (45)
Generator Belt Tensioner Bolts18 (24)
Intake Manifold Bolt17 (23)
Intake Manifold Stiffener(4) 37 (50)
Lower Crankcase-To-Cylinder Block (Main Bearing Cap) Bolts
8-mm Bolt20 (27)
10-mm Bolt43 (58)
Oil Pan Drain Plug26 (35)
Oil Pump Mounting Bolts20 (27)
Oil Pump Relief Valve Plug21 (28)
Timing Chain (1st) Tensioner Nut18 (24)
Timing Chain (2nd) Tensioner Adjuster Nut(5) 33 (45)
Torque Converter Bolts14 (19)
Transmission Stiffener Bolts37 (50)
INCH Lbs. (N.m)
Camshaft Bearing Cap Bolts97 (11)
Oil Pan Bolts97 (11)
Oil Pump Sprocket Cover Bolts97 (11)
Oil Strainer Bolts97 (11)
Timing Chain Cover Bolts97 (11)
Timing Chain (No.1) Guide80 (9)
Throttle Body Bolts115 (13)
Valve Cover Nuts97 (11)
(1) Follow tightening procedure listed under CYLINDER HEAD under REMOVAL & INSTALLATION. (Схема №6) Tighten 6-mm bolt to 96 INCH lbs. (11 N.m). (2) Loosen bolts in sequence, until torque is reduced to zero (0). (Схема №5) (3) Tighten 6 mm bolt on side of cylinder head to 96 INCH lbs (11 N.m). (4) Tighten smaller bolts to 18 ft. lbs. (25 N.m). (5) Tighten smaller bolts to 96 INCH lbs. (11 N.m).
(1)Follow tightening procedure listed under CYLINDER HEAD under REMOVAL & INSTALLATION. (Схема №6) Tighten 6-mm bolt to 96 INCH lbs. (11 N.m).
(2)Loosen bolts in sequence, until torque is reduced to zero (0). (Схема №5)
(3)Tighten 6 mm bolt on side of cylinder head to 96 INCH lbs (11 N.m).
(4)Tighten smaller bolts to 18 ft. lbs. (25 N.m).
(5)Tighten smaller bolts to 96 INCH lbs. (11 N.m).

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement109.8 Cu. In. (1.8L)
Compression Pressure (1)
Standard199 psi (14 kg/cm 2 )
Minimum Limit170 psi (12 kg/cm 2 )
Maximum Variation14.2 psi (1.0 kg/cm 2 )
Fuel SystemSFI
(1) Check while cranking engine at 250 RPM or more.
(1)Check while cranking engine at 250 RPM or more.

GENERAL SPECIFICATIONS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Pin Bore.8269-.8272 (21.003-21.011)
Maximum Bend.002 (.05)
Maximum Twist.0039 (.099)
Side Play
Standard.0099-.0150 (.251-.381)
Service Limit.0177 (.450)

CONNECTING RODS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.0039-.0138 (.009-.350)
Service Limit.0149 (.378)
Runout.0023 (.058)
Main Bearings
Journal Diameter (1)
"1"2.2832-2.2834 (57.993-57.998)
"2"2.2830-2.2832 (57.988-57.993)
"3"2.2828-2.2829 (57.983-57.986)
Journal Out-Of-Round.0004 (.010)
Journal Taper.0004 (.010)
Oil Clearance
Standard.0010-.0018 (.025-.046)
Service Limit.0023 (.058)
Main Bearing Cap Bore Diameter (2)
"A"2.4409-2.4411 (62.000-62.004)
"B"2.4412-2.4414 (62.006-62.012)
"C"2.4414-2.4416 (62.012-62.017)
Connecting Rod Bearings
Standard Journal Diameter
Standard1.9768-1.9685 (50.210-50.000)
Undersize Journal Diameter
.25 mm1.9580-1.9586 (49.733-49.748)
Journal Out-Of-Round.0004 (.010)
Journal Taper.0004 (.010)
Oil Clearance
Standard.010-.0150 (.250-.381)
Service Limit.0177 (.450)
(1) Main bearing journal diameter is indicated by numerical mark ("1", "2" or "3") stamped on crankshaft web No. 2. (Схема №13) (2) Main bearing cap bore diameter is indicated by letter ("A", "B" or "C") stamped on cylinder block. (Схема №14)
(1)Main bearing journal diameter is indicated by numerical mark ("1", "2" or "3") stamped on crankshaft web No. 2. (Схема №13)
(2)Main bearing cap bore diameter is indicated by letter ("A", "B" or "C") stamped on cylinder block. (Схема №14)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0008-.0015 (.020-.038)
Standard Diameter (1)
"1"3.3063-3.3066 (83.980-83.988)
"2"3.3059-3.3062 (83.970-83.977)
Oversize Diameter
.0098" (.25 mm)3.3157-3.3165 (84.219-84.239)
.0196" (.50 mm)3.3256-3.3263 (84.470-84.488)
Pins
Diameter.8267-.8268 (20.998-21.001)
Piston FitSlip
Rod Fit.0001-.0005 (.003-.013)
Rings
No. 1
End Gap
Standard.0079-.0137 (.201-.348)
Service Limit.0276 (.701)
Side Clearance.0012-.0027 (.030-.069)
No. 2
End Gap
Standard.0138-.0196 (.351-.498)
Service Limit.0276 (.701)
Side Clearance.0008-.0023 (.020-.058)
No. 3 (Oil)
End Gap
Standard.0079-.0275 (.201-.700)
Service Limit.0709 (1.801)
Side Clearance.0024-.0059 (.061-.150)
(1) Piston diameter is determined by numerical mark ("1" or "2") stamped on top of piston.
(1)Piston diameter is determined by numerical mark ("1" or "2") stamped on top of piston.

PISTONS, PINS & RINGS

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Seat Angle45°
Valve Head Thickness
Standard.039" (.99 mm)
Service Limit.024" (.61 mm)
Stem Diameter.2348-.2354" (5.964-5.979 mm)
Exhaust Valves
Seat Angle45°
Valve Head Thickness
Standard.047" (1.19 mm)
Service Limit.028" (.71 mm)
Stem Diameter.2339-.2344" (5.941-5.954 mm)
Valve Springs
Inner Spring Free Length
Standard1.4204" (36.078 mm)
Service Limit1.3780" (35.001 mm)
Outer Spring Free Length
Standard1.5921" (40.439 mm)
Service Limit1.5440" (39.218 mm)
Out-Of-Square.079" (2.01 mm)
Lbs. @ In. (kg @ mm)
Inner Valve Spring Preload
Standard15.2-17.4 @ 1.08 (6.9-7.9 @ 27.4)
Service Limit13.6 @ 1.08 (6.2 @ 27.4)
Outer Valve Spring Preload
Standard33.9-39.2 @ 1.25 (15.4-17.8 @ 31.8)
Service Limit30.4 @ 1.25 (13.8 @ 31.8)

VALVES & VALVE SPRINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter (1)
Red3.3075-3.3078 (84.011-84.018)
Blue3.3071-3.3074 (84.000-84.008)
Maximum Taper.004 (.10)
Maximum Out-Of-Round.004 (.10)
Maximum Deck Warpage.0024 (.061)
(1) Cylinder bore diameter is determined by color mark (Red or Blue) on cylinder block. (Схема №12)
(1)Cylinder bore diameter is determined by color mark (Red or Blue) on cylinder block. (Схема №12)

CYLINDER BLOCK

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage
Head-To-Block.002" (.05 mm)
Manifold-To-Head.004" (.10 mm)
Valve Seats
Seat Angle45°
Seat Width.0433-.0512" (1.1-1.3 mm)
Valve Guides
Intake Valve
Valve Guide I.D..2362-.2366" (6.000-6.010 mm)
Valve Guide Installed Height.53" (13.5 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0008-.0018" (.020-.046 mm)
Service Limit.0027" (.067 mm)
Exhaust Valve
Valve Guide I.D..2362-.2366" (6.000-6.010 mm)
Valve Guide Installed Height.53" (13.5 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0018-.0028" (.046-.071 mm)
Service Limit.0035" (.089 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter1.0236-1.0249 (26.000-26.032)
Journal Diameter1.0220-1.0228 (25.959-25.979)
Journal Runout.0039 (.099)
Lobe Height
Intake
Standard1.5906-1.5969 (40.401-40.561)
Service Limit1.5828 (40.203)
Exhaust
Standard1.5744-1.5780 (39.990-40.081)
Service Limit1.5666 (39.792)
Oil Clearance
Standard.0008-.0029 (.020-.074)
Service Limit.0047 (.119)

CAMSHAFT

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