Starting System & Charging System (H4DO): Removal & Installation Subaru Outback BS

INSTALLATION

Install in the reverse order of removal.

Note. For the MT model, a bolt is used to the location (A).

Tightening torque

50 N.m (5.1 kgf-m, 36.9 ft-lb)

Tightening torque

10 N.m (1.0 kgf-m, 7.4 ft-lb)

Scheme 93

Tightening torque

3 N.m (0.3 kgf-m, 2.2 ft-lb)

Scheme 94

Scheme 95

Scheme 96

Scheme 97

Scheme 98

Scheme 99

Scheme 100

Scheme 101

Scheme 102

Scheme 103

Scheme 104

Scheme 105

Scheme 106

Scheme 107

1. Remove the nut which holds terminal M (A) of the magnet switch assembly, then disconnect the harness from the terminal.
2. Remove the nuts fastening the magnet switch assembly to the starter housing, then remove the magnet switch assembly.
3. Remove the starter seal.
4. Remove the through bolts on both sides, and remove the starter housing.
5. Remove the shift lever.
6. Remove the overrunning clutch assembly from the yoke.
7. Remove the starter plate.
8. Remove the planetary gear (A) and washer (B) from internal gear.
9. Remove the screws, and remove the starter cover from the brush holder assembly. NOTE: Separate the starter cover by pressing the brush holder assembly using the screws so that the assembly stays onto the armature side.
10. Remove the brush holder assembly from the armature. NOTE: Spread the brush with your fingers, being careful not to damage the brush.
11. Remove the armature from the yoke.

Install in the reverse order of removal.

Tightening torque

3.5 N.m (0.4 kgf-m, 2.6 ft-lb)

Note. Clean the battery cable terminals and apply grease to retard the formation of corrosion. Connect the positive (+) terminal, and then connect the negative (-) terminal of the battery. After the battery is installed, initial diagnosis of the electronic throttle control is performed. Wait for 10 seconds or more after turning the ignition switch to ON, and then start the engine.