FOREWORD
This service information is used when performing maintenance, repair or diagnosis of Subaru LEGACY.
Applicable model
2013MY BM*****, BR*****
This service information contains the latest information at the time of publication. Changes in the specifications, methods, etc. may be made without notice.
STRUCTURE
Each section consists of SCT that are broken down into SC that are divided into sections for each component. The specification, maintenance and other information for the components are included, and the diagnostic information has also been added where necessary.
CONTENTS
The first page has an index with tabs.
COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque, grease up points, etc.) is described on these illustrations. Information is described using symbol. To order parts, refer to parts catalogue.
Example
Scheme 26
DEFINITION OF "NOTE", "CAUTION" AND "WARNING"
- NOTE: Describes supplementary explanations for efficient operation.
- CAUTION: Describes particular items to be followed and items to be prohibited to avoid vehicle or parts damage.
- WARNING: Describes items to be strictly prohibited to avoid serious injury to the person doing the work or people in the area, and items to be strictly followed to avoid any deficiency or accident.
SI UNITS
Measurements in these articles are according to the SI units. Metric and yard/pound measurements are also included.
Example
Tightening torque
44 N.m (4.5 kgf-m, 33 ft-lb)
| Item | SI units | Conventional unit | Remarks |
|---|---|---|---|
| Force | N (Newton) | Kgf | 1 kgf = 9.807 N |
| Mass (Weight) | Kg, g | Kg, g | |
| Capacity | L, mL or cm 3 | L or cc | 1 cc = 1 cm 3 = 1 mL |
| Torque | N.m | Kgf-m, kgf-cm | 1 kgf-m = 9.807 N.m |
| Rotating speed | Rpm | Rpm | |
| Pressure | KPa (Kilopascal) | Kgf/cm 2 | 1 kgf/cm 2 = 98.07 kPa |
| MmHg | 1 mmHg = 0.1333 kPa | ||
| Power | W | PS | 1 PS = 0.7355 kW |
| Calorie | W.h | Cal | 1 kcal = 1.163 W.h |
| Fuel consumption rate | G/kW.h | G/PS.h | 1 g/PS.h = 1.3596 g/kW.h |
LIST OF SI UNIT
The figure used in these articles are described in the SI units and conventional units are described in ().
EXPLANATION OF TERMINOLOGY
| 2ndr | Secondary |
|---|---|
| AAI | Air Assist Injection |
| AAR | Angular Adjusted Roller |
| A/B | Airbag |
| ABS | Anti-lock Brake System |
| A/C | Air Conditioner |
| AC | Angular Contact |
| ACC | Accessory |
| A/F | Air Fuel Ratio |
| ALT | Generator |
| APS | Accessory Power Supply Socket |
| ASSY | Assembly |
| AT | Automatic Transmission |
| ATF | Automatic Transmission Fluid |
| AUX | Auxiliary Storage Unit (External Storage) |
| AVCS | Active Valve Control System |
| AWD | All Wheel Drive |
| BATT | Battery |
| BCM | Brake Control Module |
| BJ | Bell Joint |
| CAN | Controller Area Network |
| CD | Compact Disc |
| CD-R/RW | CD Recordable/Rewritable |
| COMPL | Complete |
| CPC | Canister Purge Control Solenoid Valve |
| CPU | Central Processing Unit |
| DCCD | Driver's Control Center Differential |
| DOHC | Double Overhead Camshaft |
| DOJ | Double Offset Joint |
| DTC | Diagnosis Trouble Code |
| DVD | Digital Versatile Disc or Digital Video Disc |
| EBD | Electronic Brake Distribution |
| EBJ | High-efficiency Compact Ball Fixed Joint |
| ECM | Engine Control Module |
| EDJ | High-Efficiency Compact Double Offset Joint |
| E/G | Engine |
| EGI | Electronic Gasoline Injection |
| EGR | Exhaust Gas Recirculation |
| ELR | Emergency Locking Retractor |
| ETC | Electronic Throttle Control |
| EX | Exhaust |
| F/B | Fuse & Joint Box |
| FL | Fusible Link |
| Ft | Front |
| FWD | Front Wheel Drive |
| GPS | Global Positioning System |
| HI | High |
| HID | High-Intensity Discharge |
| H/L | Headlight |
| H/U | Hydraulic Unit |
| HVAC | Heater, Ventilator and Air Conditioner |
| I/F | Interface |
| IG | Ignition |
| IN | Intake |
| INT | Intermittent |
| I/O | Input/Output |
| IR | Infrared Ray |
| ISC | Idle Speed Control |
| LAN | Local Area Network |
| LCD | Liquid Crystal Display |
| LED | Light Emitting Diode |
| LH | LH (Left Hand) |
| LHD | Left Hand Drive |
| LSD | Limited Slip Differential |
| M/B | Main Fuse & Relay Box |
| MD | Mini Disc |
| MID | Multi Information Display |
| MFI | Multi-Point Fuel Injection |
| MP-T | Multi-Plate Transfer |
| MT | Manual Transmission |
| NA | Natural Aspiration |
| NC | Normal Close (Relay) |
| NO | Normal Open (Relay) |
| OBD | On-Board Diagnosis |
| OP | Option Parts |
| PC | Personal Computer |
| PCD | Pitch Circle Diameter |
| PCV | Positive Crankcase Ventilation |
| PID | Parameter Identification |
| Pr | Primary |
| P/S | Power Steering |
| PTJ | Pillow Tripod Joint |
| P/W | Power Window |
| RAM | Random Access Memory |
| RH | RH (Right Hand) |
| RHD | Right Hand Drive |
| ROM | Read Only Memory |
| Rpm | Revolution Per Minute |
| Rr | Rear |
| SDI | Subaru Diagnostic Interface |
| SI | Subaru Intelligent |
| SOHC | Single Overhead Camshaft |
| SRS | Supplemental Restraint System |
| SSM | Subaru Select Monitor |
| ST | Special Tool |
| STD | Standard |
| SW | Switch |
| T/B | Turbocharger |
| TCS | Traction Control System |
| TCM | Transmission Control Module |
| TGV | Tumble Generator Valve |
| T/M | Transmission |
| TPMS | Tire Pressure Monitoring System |
| UJ | Universal Joint |
| UV | Ultraviolet |
| VDC | Vehicle Dynamics Control |
| V.I.N. | Vehicle Identification Number |
| ViS-C | Viscous Coupling |
| VSV | Vacuum Switching Valve |
| VTD | Variable Torque Distribution |
| W/H | Wiring Harness |
TERMINOLOGY LIST
SEDAN MODEL
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | ||
|---|---|---|---|---|
| Overall length | Mm (in) | 4, 755 (187.2) | ||
| Overall width | Mm (in) | 1, 820 (71.7) | ||
| Overall height (at C.W.) | Mm (in) | 1, 505 (59.3) | ||
| Wheelbase | Mm (in) | 2, 750 (108.3) | ||
| Tread | Front | Mm (in) | 1, 565 (61.6), 1, 550 (61.0) (1) | |
| Rear | Mm (in) | 1, 570 (61.8), 1, 555 (61.2) (1) | ||
| Minimum road clearance | Mm (in) | 150 (5.9) | ||
| (1) 18-inch tire model | ||||
| (1) | 18-inch tire model |
ENGINE
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | |
|---|---|---|---|
| Engine type | Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine | Horizontally opposed, liquid cooled, 6-cylinder, 4-stroke gasoline engine | |
| Valve arrangement | Overhead camshaft | ||
| Bore x stroke | Mm (in) | 94.0 x 90.0 (3.70 x 3.54) | 92.0 x 91.0 (3.622 x 3.583) |
| Displacement | Cm 3 (cu in) | 2, 498 (152.43) | 3, 630 (221.5) |
| Compression ratio | 10.0 | 10.5 | |
| Ignition order | 1 - 3 - 2 - 4 | 1 - 6 - 3 - 2 - 5 - 4 | |
| Idle speed at parking or neutral position | Rpm | CVT: 675±100 MT: 650±100 | 700±100 |
| Maximum output | KW (HP)/rpm | 127 (173)/5, 600 | 191 (256)/6, 000 |
| Maximum torque | N.m (kgf-m, ft-lb)/rpm | 235 (24.0, 174)/4, 100 | 334 (34.1, 247)/4, 400 |
ELECTRICAL
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | |
|---|---|---|---|
| Ignition timing (at idling) | BTDC | 16°±10° | 15°±8° |
| Spark plug | Type and manufacturer | NGK: SILZKAR7B11 | NGK: SILFR6C11 |
| Generator | 12 V - 110 A | 12 V - 130 A | |
| Battery | Type and capacity (5HR) | 12 V - 52 AH (75D23R) | |
MT
| Model | 2.5 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | 6MT | ||
| Clutch type | DSPD | ||
| Gear ratio | 1st | 3.454 | |
| 2nd | 1.947 | ||
| 3rd | 1.296 | ||
| 4th | 0.972 | ||
| 5th | 0.825 | ||
| 6th | 0.695 | ||
| Reverse | 3.636 | ||
| Reduction gear (Front) | Type of gear | Hypoid | |
| Gear ratio | 4.111 | ||
| Reduction gear (Rear) | Transfer reduction | Type of gear | Helical |
| Gear ratio | 1.000 | ||
| Final reduction | Type of gear | Hypoid | |
| Gear ratio | 4.111 | ||
| 6MT: 6-forward speeds and 1-reverse with synchromesh DSPD: Dry Single Plate Diaphragm | |||
| Model | 3.6 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | 5AT | ||
| Clutch type | TCC | ||
| Gear ratio | 1st | 3.540 | |
| 2nd | 2.264 | ||
| 3rd | 1.471 | ||
| 4th | 1.000 | ||
| 5th | 0.834 | ||
| Reverse | 2.370 | ||
| Reduction gear (Front) | 1st reduction | Type of gear | Helical |
| Gear ratio | 1.000 | ||
| Final reduction | Type of gear | Hypoid | |
| Gear ratio | 3.083 | ||
| Reduction gear (Rear) | Type of gear | Hypoid | |
| Gear ratio | 3.083 | ||
| 5AT: Electronically controlled fully-automatic, 5-forward speeds and 1-reverse TCC: Torque Converter Clutch | |||
CVT
| Model | 2.5 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | CVT | ||
| Clutch type | TCC | ||
| Gear ratio | Forward | 3.581 - 0.570 | |
| Reverse | 3.667 | ||
| Reduction gear (Front) | Final reduction | Type of gear | Hypoid |
| Gear ratio | 3.700 | ||
| Transfer reduction ratio | 1.000 | ||
| Reduction gear (Rear) | Type of gear | Hypoid | |
| Gear ratio | 3.700 | ||
| TCC: Torque Converter Clutch CVT: Forward continuously variable speed change, 1-reverse | |||
STEERING
| Type | Rack & pinion | ||
|---|---|---|---|
| Turns, lock to lock | 2.8 | ||
| Minimum turning diameter | M (ft) | Curb to curb | 11.2 (36.7) |
| Wall to wall | 11.8 (38.7) | ||
SUSPENSION
| Front | Macpherson strut type suspension |
|---|---|
| Rear | Double wishbone type suspension |
BRAKE
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo |
|---|---|---|
| Service brake system | Dual circuit hydraulic with vacuum suspended power unit | |
| Front | Ventilated disc brake | |
| Rear | Disc brake | Ventilated disc brake |
| Parking brake | Electrical and mechanical on rear brakes | |
| Brake assist | Equipped for all models | |
TIRE
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo |
|---|---|---|
| Wheel size | 16 x 6 1/2J 17 x 7 1/2J 18 x 7 1/2J | 17 x 7 1/2J |
| Tire size | P205/60R16 91V P215/50R17 90V P225/45R18 91V | P225/50R17 93V |
| Type | Tubeless, steel belted radial | |
OUTBACK MODEL
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | ||
|---|---|---|---|---|
| Overall length | Mm (in) | 4, 800 (189) | ||
| Overall width | Mm (in) | 1, 820 (71.7) | ||
| Overall height (at C.W.) | Mm (in) | 1, 680 (66.1), 1, 670 (65.7) (1) | ||
| Wheelbase | Mm (in) | 2, 740 (107.9) | ||
| Tread | Front | Mm (in) | 1, 550 (61.0) | |
| Rear | Mm (in) | 1, 550 (61.0) | ||
| Minimum road clearance | Mm (in) | 220 (8.7) | ||
| (1) When crossbar is stored | ||||
| (1) | When crossbar is stored |
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | |
|---|---|---|---|
| Engine type | Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine | Horizontally opposed, liquid cooled, 6-cylinder, 4-stroke gasoline engine | |
| Valve arrangement | Overhead camshaft | ||
| Bore x stroke | Mm (in) | 94.0 x 90.0 (3.70 x 3.54) | 92.0 x 91.0 (3.622 x 3.583) |
| Displacement | Cm 3 (cu in) | 2, 498 (152.43) | 3, 630 (221.5) |
| Compression ratio | 10.0 | 10.5 | |
| Ignition order | 1 - 3 - 2 - 4 | 1 - 6 - 3 - 2 - 5 - 4 | |
| Idle speed at parking or neutral position | Rpm | CVT: 675±100 MT: 650±100 | 700±100 |
| Maximum output | KW (HP)/rpm | 127 (173)/5, 600 | 191 (256)/6, 000 |
| Maximum torque | N.m (kgf-m, ft-lb)/rpm | 235 (24.0, 174)/4, 100 | 334 (34.1, 247)/4, 400 |
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | |
|---|---|---|---|
| Ignition timing (at idling) | BTDC | 16°±10° | 15°±8° |
| Spark plug | Type and manufacturer | NGK: SILZKAR7B11 | NGK: SILFR6C11 |
| Generator | 12 V - 110 A | 12 V - 130 A | |
| Battery | Type and capacity (5HR) | 12 V - 52 AH (75D23R) | |
| Model | 2.5 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | 6MT | ||
| Clutch type | DSPD | ||
| Gear ratio | 1st | 3.454 | |
| 2nd | 1.947 | ||
| 3rd | 1.296 | ||
| 4th | 0.972 | ||
| 5th | 0.825 | ||
| 6th | 0.695 | ||
| Reverse | 3.636 | ||
| Reduction gear (Front) | Type of gear | Hypoid | |
| Gear ratio | 4.444 | ||
| Reduction gear (Rear) | Transfer reduction | Type of gear | Helical |
| Gear ratio | 1.000 | ||
| Final reduction | Type of gear | Hypoid | |
| Gear ratio | 4.444 | ||
| 6MT: 6-forward speeds and 1-reverse with synchromesh DSPD: Dry Single Plate Diaphragm | |||
| Model | 3.6 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | 5AT | ||
| Clutch type | TCC | ||
| Gear ratio | 1st | 3.540 | |
| 2nd | 2.264 | ||
| 3rd | 1.471 | ||
| 4th | 1.000 | ||
| 5th | 0.834 | ||
| Rev. | 2.370 | ||
| Reduction gear (Front) | 1st reduction | Type of gear | Helical |
| Gear ratio | 1.000 | ||
| Final reduction | Type of gear | Hypoid | |
| Gear ratio | 3.083 | ||
| Reduction gear (Rear) | Type of gear | Hypoid | |
| Gear ratio | 3.083 | ||
| 5AT: Electronically controlled fully-automatic, 5-forward speeds and 1-reverse TCC: Torque Converter Clutch | |||
| Model | 2.5 L DOHC non-turbo | ||
|---|---|---|---|
| Transmission type | CVT | ||
| Clutch type | TCC | ||
| Gear ratio | Forward | 3.581 - 0.570 | |
| Reverse | 3.667 | ||
| Reduction gear (Front) | Final reduction | Type of gear | Hypoid |
| Gear ratio | 3.900 | ||
| Transfer reduction ratio | 1.000 | ||
| Reduction gear (Rear) | Type of gear | Hypoid | |
| Gear ratio | 3.900 | ||
| TCC: Torque Converter Clutch CVT: Forward continuously variable speed change, 1-reverse | |||
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo | ||
|---|---|---|---|---|
| Type | Rack and pinion | |||
| Turns, lock to lock | 3.2 | |||
| Minimum turning diameter | M (ft) | Curb to curb | 11.2 (36.7) | |
| Wall to wall | 11.8 (38.7) | |||
| Front | Macpherson strut type suspension |
|---|---|
| Rear | Double wishbone type suspension |
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo |
|---|---|---|
| Service brake system | Dual circuit hydraulic with vacuum suspended power unit | |
| Front | Ventilated disc brake | |
| Rear | Disc brake | Ventilated disc brake |
| Parking brake | Electrical and mechanical on rear brakes | |
| Brake assist | Equipped for all models | |
| Model | 2.5 L DOHC non-turbo | 3.6 L DOHC non-turbo |
|---|---|---|
| Wheel size | 16 x 6 1/2J 17 x 7J | 17 x 7J |
| Tire size | P215/70R16 99S P225/60R17 98T | P225/60R17 98T |
| Type | Tubeless, steel belted radial | |
CAUTION
Please clearly understand and adhere to the following general precautions. They must be strictly followed to avoid minor or serious injury to the person doing the work or people in the area.
VEHICLE DYNAMICS CONTROL (VDC)
Handle the VDC as a total system. Do not disassemble or attempt to repair parts which are not instructed in this service information. Follow the directions in this service information when performing maintenance on the VDCCM&H/U. When parts other than those specified are disassembled, it is possible that the VDC system will not operate when needed or cause it to operate incorrectly and result in injury.
ELECTRONIC PARKING BRAKE
Handle the electronic parking brake as a total system. Do not disassemble or attempt to repair individual parts. Doing so could prevent the electronic parking brake system from operating when needed, or the system may operate incorrectly and result in injury.
RADIATOR FAN
The radiator fan may rotate without warning, even when the engine is not ON. Do not place your hand, cloth, tools or other items near the fan at any time.
AIRBAG
To prevent bodily injury from unexpected deployment of airbags and unnecessary maintenance, follow the instructions in this service information when performing maintenance on the airbag components and nearby, around front of the vehicle (radiator panel, front wheel apron, front side frame, front bumper, front hood panel, front fender panel), around side of the vehicle (front door panel, rear door panel, center pillar, rear fender panel, side sill, rear wheel apron), around rear of the vehicle (the rear seat cushion, rear floor pan, rear crossmember) and the airbag wiring harnesses and nearby.
To prevent unexpected deployment, turn the ignition switch to OFF and disconnect the ground cable from battery, then wait at least 60 seconds to discharge backup power supply before starting work.
AIRBAG AND SEAT BELT PRETENSIONER DISPOSAL
To prevent bodily injury from unexpected airbag deployment, do not dispose the airbag modules or seat belt pretensioner in the same way as other waste. Follow the special instructions for disposal in this service information. Follow all government regulations concerning disposal of refuse.
AIRBAG MODULE
Adhere to the following when handing and storing the airbag module to prevent bodily injury from unexpected deployment
- Do not hold the harnesses or connectors to carry the module.
- Do not face the bag in the direction that it opens towards yourself or other people.
- Do not face the bag in the direction that it opens towards the floor or walls.
WINDOW
Always wear safety glasses when working around any glass to prevent glass fragments from damaging your eyes.
WINDOW ADHESIVE
Always use the recommended or equivalent adhesive when attaching glass to prevent it from coming falling, resulting in accidents and injury.
OIL
When handling oil, adhere to the following to prevent unexpected accident.
- Prepare a container and cloth to prevent scattering of fuels when performing work where oil can be spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environmental protection.
- Follow all government and local regulations concerning disposal of refuse when disposing.
FUEL
When handling and storing fuel, carefully observe the following to prevent unexpected accidents.
- Be careful with fire.
- Prepare a container and cloth to prevent scattering of fuels when performing work where fuels can be spilled. If the fuel spills, wipe it off immediately to prevent it from penetrating the floor or flowing out, to protect the environmental.
- Follow all government and local regulations concerning disposal of refuse when disposing.
ENGINE COOLANT
When handling engine coolant, adhere to the following to prevent from unexpected accident.
- Never remove the radiator cap since engine coolant may blow out when it is hot.
- Prepare a container and cloth to prevent scattering of engine coolant when performing work where engine coolant can be spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environmental protection.
- Follow all government and local regulations concerning disposal of refuse when disposing.
AIR CONDITIONER REFRIGERANT
In order to prevent from global warming, avoid releasing air conditioner refrigerant into the atmosphere. Using a refrigerant recovery system, discharge and reuse it.
Scheme 27
Scheme 28
Scheme 29
Scheme 30
Scheme 31
Scheme 32
- Before the removal and installation operation of hoses, etc. If you keep using the damaged or deformed hose, it results bleeds or leakage of the fat adheres or disconnection of the hose. Be careful not to spill fat adheres on exhaust pipes, etc. during maintenance to prevent emitting smoke or causing fires. Perform the operation with the hose removed. If the operation is performed without removing the hose, it may damage inner surface of the hose.
- Removal and installation operation of hoses, etc. during the inspection Follow the instructions below when removing hose. Do not use a pointed hose remover (hose plucker) when using a general hose remover. It may damage the pipe surface or the hose. When draining hose using pliers, be sure to cover the hose with cloth and rotate the hose slightly to extract straight. If you keep using the hose, perform the inspection below and replace the hose with a new part if faulty. Replace the hose with a new part if it rides over the stay or the top of spool. Check if the surface and the inner surface of the hose are damaged, cracked, bend, hardened, softened, swelled, peeled or deformed due to the adherence or the entry of the foreign matter by bending the hose. Replace with the new part if faulty. Follow the instructions below during installation. Check carefully for assembling position. Never use lubricants. Insert the hose to the specified position (stopper or spool) securely. (The stopper of the spool is between the top of the spool and the bottom section.) Check if the position, direction and hose layout of the hose clamp are correct. (Check if the position, direction, length and the gap around are correct, or if it is different from the condition before the work) After the installation, check that the hose is installed securely and there is no leakage. (Check if it is fixed securely with the clamp) For hose clips and hose clamps, perform the inspection below and replace them with a new part if faulty. Check for deformation, rust, damage or foreign matters. For hose clip, check if it works and has clamping force. For hose clamp, check if it can tighten screw, not ovalized or the screw is not damaged. For hose pipes, perform the inspection below and replace with a new part if faulty. Check if the pipe is not damaged, rusted, peeled (peeled plates included), covered with foreign matter, bent, compressed or cracked. For the parts below, replaces with a new part when the hose is removed or the installation position is changed. ATF cooler hose, CVTF cooler hose, engine oil cooler hose, power steering suction hose, power steering return hose, fuel hose (delivery/return)
HANDLING PRECAUTIONS FOR SILICON-CONTAINING SPRAY
When a silicone contained in the lubricant, rust inhibitor or glazing agent adheres to the electrical contact of the relay or switch, nonconducting silica dioxide (SiO 2 ) film will be formed, which may lead to poor continuity.
Therefore, the following precautions must be observed when using the silicon-containing spray.
Scheme 33
- Never spray directly to the electrical equipment.
- When using the spray close to the electrical equipment, always put the cover on it. Be sure to put the cover on the electrical equipment especially when using the spray to the locations shown in the figure below and their surrounding areas.
- If the residual silicon remains in the vicinity of the electrical equipment after the spray has been used, the vaporized silicon stands around the electrical equipment and it may adhere to electrical contact. After using the spray, be sure to wipe the silicon off with a cloth.
- Even when using the spray to the place away from the electrical equipment, the droplet of the spray may be splashed to the periphery. Use as small amount of spray as possible, and take care not to splash the silicon to the periphery.
Note. The "silicon" used in this section refers to "silicone", that is, silicon polymer.
BASIC REPAIR HINT
This information describes basic points that the service operator must understand before performing the service operation.
APPEARANCE
- Always wear clean work clothing.
- Wear a cap and protective shoes.
Scheme 34
- Before work, cover the vehicle body. (Ex. grille cover, fender cover, seat cover and floor mat cover)
- Before performing the service operation, prepare tools, equipment, container box, grease and cloth etc.
SAFETY
- Before work, set the wheel stoppers to secure the vehicle.
- When performing work by multiple workers, call to each other to make sure that service operation is performed safely.
- Before starting engine, ventilate the room.
- When performing the service operation of high-temperature parts like muffler, rotating parts like fan and other movable parts, be careful not to get burned or injured.
- For the jack-up and lift up, set the tool to the proper location to support the vehicle correctly. And use the safety device properly when lifting up.
REMOVED PART
- A removed part must be organized to avoid mixing up with similar parts. When same parts are used in multiple locations, such as pistons in engine, manage the parts by using labels with cylinder No. so that the parts are not installed to the wrong location.
- Always replace nonreusable parts such as gasket and O-ring with new parts.
- After work, have a customer confirm the replaced part.
WHEN REMOVING BATTERY
When removing battery, power supply is cut off and the information stored in the computer memory is volatilized. Therefore, setting information of some device is initialized to the factory default. The device and functions initialized by removing battery are as follows.
| No. | Item | Job contents when connecting battery |
|---|---|---|
| 1 | Clock | Set the clock to the current time. |
| 2 | MFD | Set to the contents checked before disconnecting the battery. |
| 3 | Audio (settings that the customer set) | Set to the contents checked before disconnecting the battery. |
| 4 | Navigation system (settings that the customer set) | Time setting is not necessary because the time information is received via GPS. Set the sound and other settings (items that were set in the selection) to the contents checked before disconnecting the battery. |
| 5 | Temperature setting of fully automatic air conditioner (settings that the customer set) | Set to the contents checked before disconnecting the battery. |
| 6 | Power window system | Initialize automatic full open/close of driver's window (power window system). For the initialization procedure, refer to OPERATION . |
| 7 | Steering lock system (model with keyless access) | If the engine does not start, initialize the steering lock system. For the initialization procedure, refer to ENGINE DOES NOT START . |
| 8 | EyeSight (model with EyeSight) | Set to the contents checked before disconnecting the battery. |
| 9 | Electronic throttle system | Turn the ignition switch to ON, wait for 10 seconds or more, and start the engine. |
| 10 | Engine control system | Let the engine run at idle until it fully warms up (the radiator fan turns 2 times or more) under no electrical load condition. |
| 11 | Past trouble history (memory code) |
NOTE
This is the information that can improve the efficiency of maintenance and assure the sound work.
CLEANING
- Perform the operation in a clean location and use extra caution in dust proofing.
- Clean the items (except for assembly components) with steam, etc. before disassembly. During steam cleaning, wrap the air breather, oil level gauge, connectors, etc. with vinyl tape to prevent steam from entering inside the parts.
- Use an appropriate cleaning solvent.
- Do not clean rubber parts such as O-ring, gasket and oil seal with cleaning solution.
FASTENERS NOTICE
Fasteners must be tightened to the specified torque.
Do not apply paint, lubricant, rust retardant or other substance to the surface around bolts, nuts, etc. Doing so will make it difficult to obtain the correct torque and result in looseness and other problem.
| CAUTION | Do not spray parts cleaner directly to rubber parts such as bushing or other resin parts. |
STATIC ELECTRICITY DAMAGE
Do not touch the control modules, connectors, logic boards and other such parts when there is a risk of static electricity. Always use a static electricity prevention cord or touch grounded metal for the elimination of static electricity before conducting work.
BATTERY
When removing the battery terminal, always be sure to turn the ignition switch to OFF and remove the battery ground cable first.
BACKUP/POWER SUPPLY FUSE
Backup fuse (20A) remains removed to prevent the battery consumption when vehicles are delivered. Install the backup fuse by following the illustration. Besides, removing the backup fuse from the fuse holder deactivates the control during shipping (delivery mode).
Scheme 35
Do not replace parts which have immobilizer ID with the parts from other vehicle.
- Model without keyless access function All ignition keys, combination meter, body integrated unit, ECM
- Model with keyless access function
All access keys, keyless access CM, steering lock CM, ECM, security CM (for Canada), ID code box (for Canada)
SERVICE PARTS
Use genuine parts for maximum performance and maintenance when conducting repairs. Subaru/FHI will not be responsible for poor performance resulting from the use of parts except for genuine parts.
ENSURING SECURITY DURING WORK
When working in a group of two or more, perform the work with calling each other to ensure mutual safety.
LIFT AND JACK
When using a lift or shop jack to raise a vehicle or using rigid rack to support a vehicle, always follow instructions concerning jack-up points and weight limits to prevent the vehicle from falling, which could result in injury. Be especially careful that the vehicle is balanced before raising it. Be sure to set the wheel stoppers when jacking-up only the front or rear side of the vehicle.
| CAUTION | Select the lift attachment so that the side sill does not contact the lift arm. |
Note. When using a lift, follow its operation manual. When the side sill cover contacts the lift arm, use a lift attachment. Do not work or leave unattended while the vehicle is supported with jack, support it with rigid racks. Be sure to use the rigid racks with rubber attached to cradle to support the vehicle. When using a lift, use an attachment or something similar. When using a plate lift, use a rubber attachment. Place the attachment to the specified position of the vehicle, by adjusting front/rear and left/right sides accordingly. Align the cushion rubber center part of plate lift with the center part of rubber attachment. Do not use the plate lift whose attachment does not reach the supporting locations.
Scheme 36
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- Support locations
- Pantograph jack
- Lift
| CAUTION | For models with side under skirt, use a spacer or an attachment to lift up the vehicle securely at jack up point, without contact of side under skirt and lift. |
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- Rigid rack
- Plate lift
- Jack-up point (When using a garage jack)
| CAUTION | If jacking up the front side of the vehicle, make sure that the jack is attached at the center of the jack-up plate not at the sides. |
TIE-DOWNS
Tie-downs are used when transporting vehicles and when using the chassis dynamo. Attach tie-down only to the specified locations on the vehicle.
Scheme 42
- Tie-down location
- Chain direction at tie-down condition
| CAUTION | Pull the front and rear of the vehicle in the opposite direction, and pull the left and right of the vehicle in the same direction. Patterns except for the followings (recommended) are not allowed. |
Recommended Tie-down direction
- Tie-down range
For ground transportation
| CAUTION | When the vehicle is tied down from vehicle inside, hook the hooks of tie-down chain on the rear tie-down holes from vehicle inside. When the vehicle is tied down from vehicle outside, hook the hooks of tie-down chain on the rear tie-down hooks from vehicle outside. |
Scheme 43
For sea transportation
Scheme 44
| CAUTION | Basically, tie down using the tie-down hole. Tie-down procedure should be followed as much as reasonably possible depending on the deck condition, however, lashing belt and vehicle must not contact each other. Also, if a wheel tie-down is conducted instead of using rear tie-down hole due to the vehicle loading condition of the deck, follow the instructions below. Tie-down range must be within the backward of rear wheel as shown in the figure. Wheel tie-down should be used only during sea transportation, and lashing belt should not contact air valve while tie-down. Be careful not damage the wheel and vehicle. Maximum tie-down load to each lashing belt is 5, 000 N (510 kgf, 1, 124 lbf). For steel wheel, do not tie down wheels. |
Scheme 45
- Vehicle sinking volume at tie-down condition CAUTION: The vehicle sinking volume at tie-down condition should be less than 50 mm (1.97 in) and make sure to fix the vehicle securely. Check to see if the tensions of chains or belts at tie-down condition are appropriate in the following procedures. Before tie-down, measure the distance between the highest tire point and highest arch point at the center of wheel. After tie-down, measure the distance between the highest tire point and highest arch point at the center of wheel. If the distance (A) between the measured value of 1) and 2) above, is less than 50 mm (1.97 in), it is judged as OK. If the distance is 50 mm (1.97 in) or more, it is judged as NG because the tension is too high.
- Notes for the use of tie-down hook
When the vehicle is tied down from vehicle inside, hook the hooks of tie-down chain from vehicle inside, and when the vehicle is tied down from vehicle outside, hook the hooks of tie-down chain from vehicle outside. For front tie-down hook, use S hook and J hook, and for rear tie-down hole, use S hook, J hook and T hook. T hook can be used only for rear tie-down hole.
TOWING
Avoid towing vehicles except when the vehicle cannot be driven. For models with AWD, CVT, AT or VTD, use a loader instead of towing. When towing other vehicles, pay attention to the following to prevent hook or vehicle damage resulting from excessive weight.
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- Do not tow other vehicles with a front tie-down hook.
- Make sure the vehicle towing is heavier than the vehicle being towed.
- When towing the vehicle equipped with Subaru EyeSight with the engine running, be sure to hold down the pre-collision brake OFF switch to turn OFF the pre-collision brake function. (Check that the pre-collision brake OFF indicator light in the meter lights up.)
- Front Remove the hook cover, and install the towing hook.
- Rear Remove the hook cover, and install the towing hook
- Precautions Towing Precautions MT AT, CVT Lifting up four wheels (On a trailer) Towing the vehicle after lifting up all four wheels is a basic rule for AWD model. o o Rope Check if both front and rear wheels are rotated normally. AT and CVT models driving conditions: Driving speed of 30 km/h (19 MPH) or less Allow driving distance 50 km (31 miles) or less o delta Raising the front wheels Prohibited for full-time AWD model. X X Lifting up the front wheels Prohibited, due to damage on bumper, front grille, etc. Do not raise the vehicle with bumper. X X Marked o : OK, Marked X : Prohibited, Marked delta: Conditionally OK.
| CAUTION | Place the shift lever in "N" position during towing. Do not lift up the rear wheels to avoid unsteady rotation. Turn the ignition key to "ACC", then check the steering wheel moves freely. (Models without the keyless access with push button start system) Release the parking brake to avoid tire dragging. Since the power steering does not work, be careful for the heavy steering effort. (When engine is stopped) Since the servo brake does not work, be careful that the brake is not applied effectively. (When engine is stopped) In case of the malfunction of internal transmission or drive system, lift up four wheels (on a trailer) for towing. Do not use towing hook (eye bolt) except when towing. Make sure to detach the towing hook (eye bolt) after towing. If it remains attached, airbag may not operate properly when receiving a shock. And it may also affect the crash performance of the vehicle. |
CARRIER CAR
Before lowering the vehicle from the carrier car, perform the following operations.
| CAUTION | Always perform the following operations before lowering the vehicle from the carrier car. Otherwise, the power unit will rotate reversely, which may cause the damage to the engine, vacuum pump, and transmission. |
- Start the engine.
- Set the transmission shift position into driving direction of the vehicle. (When the vehicle drives forward, do not set the transmission into R range. When the vehicle drives rearward, do not set the transmission into 1 - 6 speed, or D range.)
| CAUTION | Be sure to perform 2) mentioned above even if the engine cannot be started in some reasons. |
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Scheme 53
- Always perform works such as inspections and maintenance with both damper stays attached. CAUTION: At the inspection and general maintenance, do not detach the damper stays.
- When wider hood opening is necessary, set the damper stay below as shown in the figure. Tightening torque: Refer to «FRONT HOOD»(ref-565152-S22732096282013071000000) . CAUTION: Always perform works such as inspections and maintenance with both damper stays attached. Do not leave one side of damper stay removed. The hood cannot be closed with the hood damper on the full open side. When it is necessary to close, tie the hood striker and the radiator panel with a string etc. to fix them. After work, set the damper stays back to the normal position and tighten the bolts to the specified torque.
AWD CIRCUIT MEASURES
- Full-time AWD MT model Since viscous coupling (limited slip differential) is used in the center differential, cut-off of AWD circuit cannot be carried out.
- Full-time AWD 5AT model Since VTD type is used in the center differential, cut-off of AWD circuit cannot be carried out.
- Full-time AWD CVT model Since electronically controlled MT-P hydraulic multi-plate clutch is adapted for center differential, switch to FWD by using Subaru Select Monitor.
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- Rear wheel free roller system Set the free roller on the floor of rear wheel side securely according to the wheel base and rear tread of the vehicle. Let the vehicle ride on the tester and free roller gently. CAUTION: Fix the vehicle using a pulling metal (chain or wire) to the front and rear towing hooks or tie-down hook to prevent the lateral runout of front wheels and springing out of vehicle. Set the speedometer tester. Conduct the speedometer test work. CAUTION: Do not operate the clutch quickly and do not accelerate or decelerate suddenly during work.
- Rear wheel jack-up system Set the vehicle on speedometer tester. CAUTION: Fix the vehicle using a pulling metal (chain or wire) to the front and rear towing hooks or tie-down hook to prevent the lateral runout of front wheels and springing out of vehicle. Jack up the rear wheels and set the rigid racks to the specified locations of side sill. Conduct the speedometer test work. CAUTION: Do not operate the clutch quickly and do not accelerate or decelerate suddenly during work.
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- Full-time AWD MT model Perform this test after driving the vehicle 2 to 3 km (1.24 to 1.86 miles) on road in order to stabilize the viscous torque of viscous coupling. Keep the front or rear wheels on the ground for this test. NOTE: Effect of the viscous torque on braking force will be added approx. 25 kg compared with FWD model. When the brake dragging force is large. Check the dragging of brake pad or brake shoe. Since it may be affected by the viscosity of viscous coupling, jack up either of the front or rear two wheels to check the each wheel rotation condition with the viscous coupling affection removed.
- Full-time AWD AT model Keep the front or rear wheels on the ground during measurement. When the brake dragging force is large. Check the dragging of brake pad or brake shoe. SPECIFICATIONS Braking force Rear wheel total 10% or more of load on front or rear wheels Difference between right and left wheels 8% or less of load on front or rear wheels Grand total 50% or more of vehicle weight at the time of test When measurement is difficult to carry out because both of front wheels are locked, break force measurement in this condition conforms to standard grand total.
ON THE CAR WHEEL BALANCING
| CAUTION | Carry out the procedures after measuring the balance of each single tire. Set the vehicle so that the front and rear wheels are the same height. Release the parking brake during measurement. Rotate each wheel by hands, and make sure it rotates without dragging. Do not operate the clutch quickly and do not accelerate or decelerate suddenly during work. When an error is indicated during engine drive, do not use the motor drive together. |
Scheme 58
- Set the rigid rack to the specified locations of side sill, jack up the front or rear two wheels of non-measuring side and set the pickup stands to two wheels of measuring side.
- For drive wheel, drive the tires with engine for measurement.
- For non-drive wheel, drive the tires from the on the car wheel balancer for measurement.
MEANING OF V.I.N.
The meaning of the V.I.N. is as follows
]4S3BMAA6XD1002001[
The starting and ending brackets (] [) are stop marks.
| Digits | Code | Meaning | Details |
|---|---|---|---|
| 1 - 3 | 4S3 | Manufacturer body area | 4S3: All models except OUTBACK model for C0 4S4: OUTBACK for C0 |
| 4 | B | Car line | B: LEGACY/OUTBACK |
| 5 | M | Body type | M: Sedan R: Wagon |
| 6 | A | Total emission and destination | A: 2.5 L non-turbo for U4 B: 2.5 L non-turbo for U5 C: 2.5 L non-turbo for U6 D: 3.6 L non-turbo for U5 E: 3.6 L non-turbo for U6 G: 2.5 L non-turbo for C0 H: 2.5 L non-turbo for C5 J: 3.6 L non-turbo for C0 L: 2.5 L non-turbo for C6 M: 3.6 L non-turbo for C6 |
| 7 | A | Grade | A: Base B: Premium C: Premium + cold weather package D: Premium + harman/kardon E: Premium + M/R F: Premium + harman/kardon + cold weather package G: Premium + M/R + cold weather package H: Premium + M/R + cold weather package + harman/kardon J: Limited + harman/kardon K: Limited + harman/kardon + M/R L: Limited + M/R + navigation (harman/kardon) M: Limited + M/R N: Limited + M/R + EyeSight P: Limited + M/R + navigation (harman/kardon) S: Touring + M/R + navigation (harman/kardon) |
| 8 | 6 | Restraint system or GVWR Class | 6: Manual belt, dual airbag, side airbag for seat back + curtain airbag for roof (except for OUTBACK model) C: Manual belt, dual airbag, side airbag for seat back + curtain airbag for roof, class C (GVWR 4001 - 5000 lb) (for OUTBACK model) |
| 9 | X | Check digit | 0 - 9& X |
| 10 | D | Model year | D: 2013MY |
| 11 | 1 | Transmission type | 1: Full-time AWD 6MT 2: Full-time AWD 5AT 3: Full-time AWD CVT |
| 12 - 17 | 002001 | Serial number | 002001 - 199999: Sedan 200001 - 399999: Wagon |
MODEL NUMBER PLATE
The model number plate indicates: the applied model, the option code, the trim code, the engine type, the transmission type, and the exterior color code. This information is helpful when placing orders for parts.
- BMMDY4A
| Digits | Code | Meaning | Details |
|---|---|---|---|
| 1 | B | Series | LEGACY |
| 2 | M | Body type | M: Sedan R: Wagon |
| 3 | M | Total engine displacement Drive system Suspension system | M: 2.5 L AWD F: 3.6 L AWD |
| 4 | D | Model year | D: 2013MY |
| 5 | Y | Destination | Y: U.S.A., Canada |
| 6 | 4 | Grade | 4: 2.5 i 5: 2.5 i Premium 6: 2.5 i Limited 7: 2.5 i Limited EyeSight F: 3.6 R G: 3.6 R Premium H: 3.6 R Limited J: 3.6 R Limited EyeSight K: OUTBACK 2.5 i L: OUTBACK 2.5 i Premium M: OUTBACK 2.5 i Limited N: OUTBACK 2.5 i Limited EyeSight P: OUTBACK 2.5 i-Touring S: OUTBACK 3.6 R T: OUTBACK 3.6 R Premium U: OUTBACK 3.6 R Limited W: OUTBACK 3.6 R Limited EyeSight X: OUTBACK 3.6 R-Touring |
| 7 | A | Transmission, fuel feed system | A: DOHC MFI 6MT C: DOHC MFI CVT U: DOHC MFI 5AT |
The engine and transmission type are as follows.
- Engine
| Digits | Code | Meaning | Details |
|---|---|---|---|
| 1 and 2 | FB | Engine type | FB: 4 cylinder |
| 3 and 4 | 25 | Displacement | 25: 2.5 L |
| 5 | B | Fuel feed system | B: MFI non-turbo (DOHC) |
| 6 | A | Exhaust regulations | A: For states not using California emission standards C: For states using California emission standards |
| 7 | Y | Intake/exhaust system | Y: Intake AVCS, TGV, EGR |
| 8 | B | Mounted transmission | B: 6MT H: CVT |
| 9 - 10 | DB | Detailed specifications | Used when ordering parts. For details, refer to the parts catalog. |
ENGINE - FB25BAYBDB
| Digits | Code | Meaning | Details |
|---|---|---|---|
| 1 and 2 | EZ | Engine type | EZ: 6 cylinders |
| 3 and 4 | 36 | Displacement | 36: 3.6 L |
| 5 | D | Fuel feed system | D: MFI non-turbo (DOHC, H6) |
| 6 | B | Emission regulations | B: For all states |
| 7 | C | Mounted transmission | C: D5AT |
| 8 - 10 | DLB | Detailed specifications | Used when ordering parts. For details, refer to the parts catalog. |
ENGINE - EZ36DBCDLB
- Transmission
- MT TRANSMISSION (MT) - TY751VHDCA Digits Code Meaning Details 1 T Transmission T: Transmission 2 Y Transmission system Y: Full-time AWD MT center differential 3 and 4 75 Distance between gear center 75: Between main shaft and drive pinion 5 1 Classification 1: 6MT 6 V Transmission specifications V: Full-time AWD single range 6MT with viscous coupling center differential 7 H Mounted engine H: 2.5 L DOHC non-turbo 8 - 10 DCA Detailed specifications Used when ordering parts. For details, refer to the parts catalog.
- AT TRANSMISSION (AT) - TG5D8CJAAA Digits Code Meaning Details 1 T Transmission T: Transmission 2 G Transmission type G: Full-time AWD 5AT center differential 3 and 4 5D Identification 5D: 5AT 5 8 Series 8: 5AT 6 C Transmission specifications C: Full-time AWD VTD 5AT 7 J Equipped vehicle J: 3.6 L DOHC non-turbo 8 - 10 AAA Detailed specifications Used when ordering parts. For details, refer to the parts catalog.
- CVT TRANSMISSION (CVT) - TR580KHDAA Digits Code Meaning Details 1 T Transmission T: Transmission 2 R Transmission type R: Full-time AWD CVT 3 and 4 58 Distance between gear center 58: Between pulley centers 5 0 Classification 0: CVT 6 K Transmission specifications K: Active torque split type full-time AWD CVT 7 H Mounted engine H: 2.5 L DOHC non-turbo 8 - 10 DAA Detailed specifications Used when ordering parts. For details, refer to the parts catalog.
- Rear differential Code Reduction gear ratio LSD Y2 3.900 None XC 3.083 None XD 3.700 None T2 4.111 None TP 4.444 None
- Option TRANSMISSION (CVT) OPTION - U5AB Digits Code Meaning Details 1 - 2 U5 Destination C0: Canada C5: Canada (PZEV) C6: Korea U4: USA U5: USA (for states using California emission standards) U6: USA (for states not using California emission standards) 3 - 4 AB Option equipment Refer to the option list
- 3-digit number A B C K T X 2 Power seat - o o o o - o Keyless access with push button start - - - - - - o Genuine leather seat - - o - o - o E package o - - - - - - Rearview camera - - - o o - o
- 4-digit number A B C E F H I J T V W Y Z Dark colored glass - - - - o o o o o - - o o Winter pack o - o o o o o - o o o o o Navigation system - - - o - o - - - - - - - HK-type audio - - - - - - - - - o o o o Side & curtain airbags o o o o o o o o o o o o o Sunroof - - o o o o - - - o - o - Sunroof + automatic anti-glare mirror + HomeLink + display - - - - - - - - o
To insure the best performance, always use the specified oil, gasoline, adhesive, sealant, etc. or a substitute of equivalent quality.
- Use unleaded gasoline to reduce air pollution, because using leaded gasoline will damage the catalytic converter.
- Do not use the low quality gasoline, or improper fuel such as diesel fuel, fuel alcohol, or gasoline additive because they will adversely affect on engine components.
- Always use gasoline that is equivalent to that prescribed in the owner's manual or that of high octane value. There is the possibility of damaging or improper operation of the engine and fuel injection system if the specifications are not observed. Use the prescribed gasoline type to maintain proper vehicle performance.
LUBRICANTS
Use the lubricants shown in the table below, or equivalent. See the table below to choose the correct SAE viscosity.
Lubricant Recommended materials API standard ILSAC standard Engine oil Choose oil suitable for the standard from the right. SM or SN grade "Energy conserving" Those with the above API service labels GF-4 or GF-5 Those with the above ILSAC certification mark (Starburst mark) Manual transmission gear oil GL-5 - Front differential gear oil GL-5 - Rear differential gear oil GL-5
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COOLANT
Use genuine coolant to protect the engine.
| Engine coolant | Recommended materials | Item number | Alternative |
|---|---|---|---|
| Coolant | SUBARU SUPER COOLANT (Concentrated type) | ||
| SUBARU SUPER COOLANT (Diluted type) | K0670Y0001 | ||
| Water for dilution | Distilled water | Soft water or tap water | |
| Cooling system protective agent | Cooling system conditioner | SOA345001 |
REFRIGERANT
Standard air conditioners on Subaru vehicles use HFC134a refrigerant. Do not mix it with other refrigerants. Also, do not use any compressor oil other than DENSO OIL 8.
| Air Conditioner | Recommended materials | Item number | Alternative |
|---|---|---|---|
| Refrigerant | HFC134a | ||
| Compressor oil | DENSO OIL 8 |
GREASE
Use grease and supplementary lubricants shown in the table below.
| Grease | Application point | Recommended materials | Item number | Alternative |
|---|---|---|---|---|
| Supplementary lubricants | Oxygen sensor | Spray type lubricant | ||
| Grease | MT main shaft (spline parts) MT main shaft (oil seal lip) Clutch operating cylinder Release bearing (inner circumference) Clutch release lever | NICHIMOLY N-130 | ||
| Clutch master cylinder push rod | SILICONE GREASE G-40M | |||
| Gear shift lever | Multemp HL-D | |||
| Clutch pedal Brake pedal | NIGTIGHT LYW No. 2 grease | |||
| Select lever | Multemp D | |||
| Door latch Door striker | SILICONE GREASE G-30M | 004404002 | ||
| Steering gearbox | VALIANT GREASE M-2 | One-Luber SG or MO | ||
| Disc brake (lock pin, guide pin) | NIGLUBE RX-2 | K0779GA102 | ||
| Parking brake (in the parking brake shoe) | Molykote 44MA | |||
| Between brake pad and shim | Molykote AS-880N | K0777YA010 | ||
| Brake pad clip | Molykote M7439 | 003602001 | ||
| Front axle AC | Olistamoly 2LN584/L0 | |||
| Front axle AAR | One-Luber GKN-C | |||
| Rear axle BJ Rear axle EBJ | NKG106 | |||
| Rear axle DOJ | NKG205 |
ADHESIVE
Use the adhesives shown in the table below, or equivalent.
| Adhesive | Application point | Recommended materials | Item number | Alternative |
|---|---|---|---|---|
| Adhesive | Windshield, rear window glass, rear quarter glass, rear gate glass and body | Dow Automotive's adhesive: ESSEX U-400HV or the equivalent Glass primer: U-401 and U-402 Painted surface primer: U-413 |
SEAL MATERIAL
Use the seal material shown in the table below, or equivalent.
| Seal material | Application point | Recommended materials | Item number | Alternative |
|---|---|---|---|---|
| Seal material | MT transmission case MT transfer case MT transmission cover 5AT converter case CVT transmission case CVT extension case CVT chain cover CVT drive pinion retainer | THREE BOND 1215 | 004403007 | DOW CORNING No. 7038 |
| Transmission oil pan (AT and CVT model) | THREE BOND 1217B | K0877YA020 | ||
| Camshaft cap Strainer (3.6 L model) Rocker cover Oil pan (oil pan upper) Block (oil pan upper) Chain cover (block, head, oil pan upper, front cam shaft cap) (3.6 L model) Cylinder block Camshaft carrier (2.5 L non-turbo model) Chain cover (block, head, oil pan upper, camshaft carrier, front camshaft cap) (2.5 L nonturbo model) Separator cover (except for 3.6 L model) | THREE BOND 1217G | K0877Y0100 | ||
| Engine oil pressure switch Rear differential PCV valve | THREE BOND 1324 | 004403042 | ||
| Rear differential Intake manifold nipple | THREE BOND 1105 | 004403010 | DOW CORNING No. 7038 | |
| Steering adjusting screw | THREE BOND 1102 | 004403006 | THREE BOND 1215 | |
| Front sealing cover (door) Rear sealing cover (door) | 3M Butyl Rubber 8626 | |||
| Rear differential (side retainer bolt) | THREE BOND 1110B | K0879Y0020 |
- If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents.
- When the protective coating is removed, visually check the body paints for damage or stains in detail and repair as necessary.
- Visually check the windshield glass, door glasses and light lenses for any damage, cracks or excessive gaps to the body sheet metal and repair as necessary.
- Visually check the plated parts, such as the grilles and door knobs, for damage or loss of gloss and replace the parts as necessary.
- Check the instrument panel, console, and trims for stains or dirt.
- Check the tires for damage, defective, and dents on wheels.
- Check and correct the tire size, spare tire and tire air pressure described on the tire air pressure label (driver's side).
FUSE
Backup fuse (20A) remains removed to prevent the battery consumption when vehicles are delivered. Install the backup fuse by following the illustration. Besides, removing the backup fuse from the fuse holder deactivates the control during shipping (delivery mode).
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- Using the key, lock and unlock the door several times to check for normal operation. Open and close the door several times for smooth movement.
- Completely close the driver's door, and then check the smooth movement with operating door lock knob from lock to unlock several times. Set the door lock knob (A) to lock position. Then pull the inner remote (B) to ensure that doors will not open. For other doors, place the door lock knob (A) to lock position and then pull the inner remote (B) to ensure that doors will not open.
- Close all the doors, and then press the lock on power door lock switch at driver's side. Check that all doors including rear gate are locked.
- Press the driver's side power door lock switch to unlock side. Check that all doors including rear gate are unlocked.
- Check that the passenger's side power door lock switch locks and unlocks normally in the same manner.
- Insert the key to ignition switch, and open the driver's side door. Press lock on power door lock. Check that the door is not locked.
Scheme 69
- Set the child safety lock on both rear doors to the lock position.
- Close the rear doors completely.
- Check that the lock levers of the rear doors are in the unlock position. Then, pull inner remote of rear doors to ensure that the doors will not open.
- Pull the outer handles of rear doors to ensure that the doors will open.
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- Press the trunk opener switch for approx. one second to check for normal operation of the trunk lid.
- Open and close the trunk lid several times for smooth movement.
- Press the trunk opener lock button in the glove box.
- Check that the trunk lid will not open even when the trunk opener button is pressed.
TRUNK LID RELEASE HANDLE
| CAUTION | Do not check the trunk lid release handle when in the trunk. If the trunk lid release handle is defective, you may be trapped in. |
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- Use a flat tip screwdriver. Slide in the screwdriver through the clearance at the lock assembly until a click sound is heard. This is the latch lock position.
- Make sure the latch is released by pulling the yellow trunk lid release handle in the direction of arrow.
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- Open and close the rear gate several times for smooth movement.
- Operate the rear gate lever to check that the rear gate is locked and unlocked normally. Remove the cover inside the rear gate. Operate the lever to check that the rear gate is locked and unlocked normally.
FUEL LID OPENER LEVER
Operate the fuel lid opener to check that the fuel lid is unlocked normally. Check that the filler cap is securely closed.
ACCESSORY
Check that the following accessories are provided.
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- Owner's manual
- Warranty booklet
- Maintenance note
- Spare key
- Key number plate
- Jack
- Tool set
- Spare tire
- Towing hook (eyebolt (model with eyebolt))
- Security ID plate (except for models with keyless access function) Sedan model Wagon model
Check the battery terminals to make sure that there are no rust or corrosions due to fluid leaks.
Scheme 78
ENGINE OIL
| CAUTION | If engine oil is spilt onto the exhaust pipe, wipe it off with cloth to avoid emission of smoke or causing a fire. |
Check the engine oil amount. If the amount of oil is insufficient, check that no leaks are found. Then, add the necessary amount of the specified engine oil.
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- 2.5 L model
- 3.6 L model
TRANSMISSION GEAR OIL
| CAUTION | If transmission gear oil is spilt over the exhaust pipe, wipe it off with a cloth to avoid emitting smoke or causing a fire. |
Check that the transmission gear oil level is normal. If the amount of gear oil is insufficient, check that no leaks are found. Then add the necessary amount of the specified transmission gear oil.
Scheme 81
AT FRONT DIFFERENTIAL GEAR OIL
| CAUTION | If the differential gear oil is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire. |
Check that the AT front differential gear oil level is normal. If the amount of oil is insufficient, check that no leaks are found. Then, add the necessary amount of the specified AT front differential gear oil.
Scheme 82
CVT FRONT DIFFERENTIAL GEAR OIL
| CAUTION | If the front differential gear oil is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire. |
Check for no leakage of CVT front differential gear oil.
REAR DIFFERENTIAL GEAR OIL
| CAUTION | If the rear differential gear oil is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire. |
Check for leakage of gear oil from the rear differential.
| CAUTION | If the engine coolant is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire. |
Check that the engine coolant level on the reservoir tank is normal. If the amount of engine coolant is insufficient, check that no leaks are found. Then, add the necessary amount of coolant with the specified concentration.
FRONT HOOD LATCH
Close the front hood. Check that the front hood is securely latched.
KEYLESS ENTRY SYSTEM
Note. The following inspections show the initial settings. When the settings are different from the initial settings, use Subaru Select Monitor to check the details of each setting for inspections. Refer to OPERATION .
Scheme 83
Scheme 84
Scheme 85
Scheme 86
- Fully open all the door windows.
- Remove the key from the ignition switch and close all the doors including rear gate.
- Press the rear gate and trunk open button for at least one second. Check if the trunk is opened and the hazard light blinks twice and the buzzer sounds twice. (Sedan model) Check if the rear gate is unlocked and the hazard light blinks twice and the buzzer sounds twice. (OUTBACK model)
- Press the "LOCK" button on the keyless transmitter with one of the doors (including the rear gate and trunk) opened. Check if all doors are locked, hazard light blinks five times and the buzzer sounds five times and warning shows one of the doors (including the rear gate and trunk) open.
- Close all the doors including rear gate and trunk. Press the "LOCK" button momentarily on the keyless transmitter. Check that all the doors (including rear gate and trunk) are locked, hazard light blinks once and buzzer sounds once.
- Press the "UNLOCK" button momentarily on the keyless transmitter. Check that the driver's door is unlocked and hazard light blinks twice and the buzzer sounds twice. And press the "UNLOCK" button momentarily again in 5 seconds. Check that all doors (including rear gate) are unlocked.
- Within a distance of 10 m from a vehicle, press keyless transmitter's "LOCK" button three times within five seconds. Check that the horn honks once and that the hazard light blinks three times.
- Move the power door lock switch to the lock position with one of doors (including the rear gate) opened. Next, close all the doors including rear gate. Check if all doors are locked and buzzer sounds once and the hazard light flashes once.
- Check buzzer operation. The buzzer sounds when the doors are locked or unlocked. The buzzer can be turned off if desired. Turn the buzzer off or on with following procedure. Close all the doors including rear gate, then remove the key from ignition key lock. Press the power door lock switch to unlock and hold it until the operation is finished. Insert the key into ignition key lock, and insert and remove the key in ignition key lock 5 times in 10 seconds. When finished step ( 3 ), open and close the driver's door once within 10 seconds. NOTE: When opening and closing of the door is not available within 10 seconds, hazard light blinks once and the change over operation is cancelled. Retry from the step ( 1 ). Hazard light blinks 3 times and the buzzer sound turns ON or OFF.
- Press the "PANIC" button of the keyless transmitter. Check if the alarm condition happens (horn sounds continuously, hazard light blinks, security indicator comes on). Check whether this condition lasts until any button on the keyless transmitter is pressed or lasts for 30 seconds.
KEYLESS ACCESS FUNCTION
| CAUTION | When performing the check, check one access key at a time, separating individual keys. Do not leave any separated access keys in the vehicle. |
Note. The following inspections show the initial settings. When the settings are different from the initial settings, use Subaru Select Monitor to check the details of each setting for inspections. Refer to OPERATION .
- While carrying the access key, check that the room light illuminates when you move close to the front door handles of the vehicle whose doors are all locked.
- While carrying the access key, check that the driver's door is unlocked and the hazard lights flash by grasping the front door knob on the driver's side (touching the touch sensor).
- While carrying the access key, check that all doors and the rear gate are unlocked and the hazard lights flash by grasping the front door knob on the passenger's side (touching the touch sensor).
- While carrying the access key, check that all doors and the rear gate are locked and the hazard lights blink when you press the front lock button on the door or the rear lock button on the rear gate.
Note. The hazard lights flash twice when unlocking. The hazard lights flash once when locking.
Scheme 87
Scheme 88
Scheme 89
Scheme 90
Scheme 91
- While carrying the access key, check that the rear gate unlocks and the hazard lights flash twice when you press the rear gate opener button of the rear gate.
- Manually operate the access key button to check the lock/unlock of doors and rear gate, and the flashing of hazard lights.
- Check the mechanical key attached to the access key can be used for locking/unlocking.
- With the access key in the vehicle, check that warning buzzer sounds and locking does not occur when you press the front lock button or rear lock button.
| CAUTION | Remove the mechanical key from the access key and hold the mechanical key. |
SECURITY SYSTEM (ALARM SYSTEM)
Note. The following inspections show the initial settings. When the settings are different from the initial settings, use Subaru Select Monitor to check the details of each setting for inspections. Refer to OPERATION .
Scheme 92
Scheme 93
- Fully open all the door windows.
- Remove the key from the ignition switch and close all the doors including rear gate.
- Press the "LOCK" button momentarily on the keyless transmitter. All doors are locked, and the security indicator light blinks faster (five times per two seconds) for 30 seconds and goes slower (twice per two seconds), then the alarm system is in set condition.
- Press the "UNLOCK" button momentarily on the keyless transmitter. When the door of the driver's seat is unlocked, the security indicator light operates (flashes once in three seconds), and the alarm system enters the release mode.
- Close all the doors including rear gate. Press the "LOCK" button momentarily on the keyless transmitter. All doors are locked and the alarm system is in set condition after 30 seconds.
- Unlock the door using the inner lock knob and open the door while the alarm system is in the set mode. Check if the alarm condition happens (horn sounds continuously, hazard light blinks, security indicator illuminates). Check if this condition lasts for a maximum of three minutes or until the "UNLOCK" button of the keyless transmitter is pressed. NOTE: The alarm condition will cease in 30 seconds once the door is closed.
- When none of above is applicable, perform troubleshooting for the security system.
Scheme 94
- Check the seat surfaces for stains or dirt.
- Check that each seat provides full functionality in sliding, reclining, lifter, and tilting. Check that the seat position memory for driver's power seat function properly. Check all available functions of the rear seat such as a trunk-through and center armrest.
- Check the passenger's seat occupant detection system. Turn the ignition switch to ON. Check the ON and OFF of passenger's airbag indicator light come on simultaneously for about 6 seconds and go off for 2 seconds, and then only OFF illuminates again. Have a person weighing approximately 70 kg (155 lb) or more sit in the passenger's seat, and check whether the passenger's airbag indicator light illuminate or not. Empty the passenger seat, then check whether the passenger side airbag indicator light OFF illuminates.
SEAT BELT
- Check installation condition of seat belt.
- Pull out the seat belt and then release it. Check that the belt retracts smoothly.
- Check that the ALR seat belt operates normally.
- Check seat belt warning function. Turn the ignition switch to ON with the driver's and passenger's seat belt detached. Check the driver's and passenger's seat belt warning light blink for approx. 6 seconds and the buzzer sounds intermittently. Then, check the seat belt warning light illuminates and blinks repeatedly at a cycle of approx. 15 seconds. (If no passenger is on the passenger's seat, the seat belt warning light on passenger's seat does not operate.) When the driver's seat belt is fastened, check that the driver's seat belt warning light turns off. When the passenger's seat belt is fastened, check that the passenger's seat belt warning light turns off. (If no passenger is on the passenger's seat, the seat belt warning light on passenger's seat does not operate.)
Scheme 95
- Turn the ignition switch to ON, and check TPMS warning light for normal operation. Normal operation (IG ON (light check))
- If the TPMS warning light display does not operate normally, check and repair the system. Refer to «BASIC DIAGNOSTIC PROCEDURE»(ref-565154-S10582002642013071000000) .
IMMOBILIZER SYSTEM
- Check that the engine starts with all keys that are equipped on vehicle.
- 60 seconds after turning ignition switch from ON to ACC or OFF, or immediately after removing the key, check that the security indicator light is blinking. (model without keyless access function)
- Immediately after turning ignition switch from ON to ACC or OFF, or when opening/closing a door while the ignition switch is in ON or ACC, check that the security indicator light is blinking. (model with keyless access function)
- For the model for Canada, execute Each System Check > Integ. unit mode > "SCU Collation Mode" on SSMIII to check [Collation OK (no error)] is displayed.
Note. If malfunctions occur, refer to IMMOBILIZER SYSTEM (DIAGNOSTICS) .
STARTING CONDITION
Start the engine and check that the engine starts smoothly. If the battery voltage is low, recharge or replace the battery. If any noises are observed, immediately stop the engine and check and repair the abnormal components.
EXHAUST SYSTEM
Listen to the exhaust noise to see if no exhaust gas leak or abnormal noises are observed.
INDICATOR LIGHT AND WARNING LIGHT
Check that all indicator lights and warning lights operate normally.
HEATER & VENTILATION
Operate the heater & ventilation system to check for normal airflow outlet control, air inlet control, airflow capacity and heating performance.
AIR CONDITIONER
Operate the air conditioner. Check that the A/C compressor operates normally and enough cooling is provided.
Note. To prevent the insufficient lubrication of the air conditioner, operate the air conditioner for five minutes at idling.
CLOCK
Check the clock for normal operations and enough accuracy. Check the fuel economy display switches by operating the knob on the meter. Also check there is no significant error on the outside temperature display.
AUDIO
Check that all radio functions operate, the speakers emit sound properly and the noise is at an acceptable level. Also check the CD unit and AUX unit operations.
- Check all display functions for normal operation. (Refer to the owner's manual for the operation procedures.)
- Check that the navigation system operates normally.
- Check that the rearview camera operates normally.
ACCESSORY POWER SUPPLY SOCKET
- Check the operation of the front accessory power supply socket.
- Check operation of the accessory power supply socket in console box.
LIGHTING SYSTEM
- Check the headlight operation.
- Check the stop light operation.
- Check other lights for normal operations.
WIPER DEICER
Check that the wiper deicer operates normally.
Note. When an ambient temperature is 5°C or more, wiper deicer operation is cancelled. Press the switch for 3 seconds or more to perform the compulsory operation.
ILLUMINATION CONTROL
Check that the illumination control operates normally.
WINDOW WASHER
Check that the window washer system injects washer fluid to the specified area of the windshield and rear window glass shown in the figure.
Front injection position
Scheme 96
Rear injection position
Scheme 97
WIPER
Check the front and rear wipers for normal operations.
POWER WINDOW
- Operate the power window switches one by one to check that each of the power windows goes up and down without noises.
- Check AUTO UP/AUTO DOWN operate properly by operating the power window switch on driver's seat side.
| CAUTION | If battery has been removed, AUTO UP does not operate properly because initialized. In this case, perform the initial setting (reset A) and check AUTO UP operates properly. |
SUNROOF
Check that the sunroof operates normally.
DOOR MIRROR
Check that the remote control mirror and heated mirror operate normally.
ROOM MIRROR (EC AND RCD MODELS)
- Check all display functions for normal operation. (RCD model)
- Check that the automatic anti-glare function operates normally. (EC and RCD models)
- Check that the rearview camera operates normally. (RCD model)
REAR DEFOGGER
Check that the rear defogger system operates normally.
PARKING BRAKE
Check the parking brake operates properly by depressing brake pedal and pressing the electronic parking brake switch.
CRUISE CONTROL
Operate the cruise control system. Check that the system is activated and deactivated correctly.
SUBARU EyeSight
- Operate the EyeSight system. Check that the system is activated and deactivated correctly.
- Check the stereo camera cover opening for foreign matter.
- Check the glass in front of stereo camera for dirt and stickers.
- Check the lens portion of stereo camera for dirt such as fingerprints.
- Check the filter at lens portion of stereo camera for damage.
- According to the Eyesight System (Diagnostics) article, check the windshield glass and dashboard in front of stereo camera to make sure that no aftermarket part is adhered or attached in the prohibited area. Refer to «WINDSHIELD GLASS AND DASHBOARD»(ref-565155-S21923854612013071000000) .
- When delivering the vehicle, explain to the customer to make sure not to touch the lens portion of stereo camera.
ATF LEVEL
| CAUTION | If the ATF is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire. |
After selecting all positions (P, R, N, D), set the select lever in "P" range. Idle the engine for 1 or 2 minutes, and measure the ATF level. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified ATF.
Scheme 98
OIL LEAKAGE
Check entire areas of the vehicle for any trace of coolant/oil (such as engine and gear oil)/fluid (such as transmission and brake) leaks.
APPEARANCE CHECK 2
- If protective coating (lap guard) is applied, remove it. NOTE: It is easier to remove the wrap guard using steam. For a vehicle left for a long time or at low temperature, sprinkle some water heated to 50 - 60°C (122 - 140°F) over the vehicle to raise its surface temperature before peeling off the wrap guard. Do not use the water heated to over 60°C (140°F). If the adhesive remains exist on the coated surface, soak a flannel rag, etc. with a small amount of coating wax or solvent such as oil benzene and IPA, put the soaked cloth on the remains lightly, and then wipe them off with a flannel rag etc. Keep solvent from touching the resin or rubber parts. Do not use coating wax or solvent while the component surface temperature is high due to hot weather etc. If the coated surface is swollen out due to seams or moisture, expose the vehicle to the sunlight for a few hours or heat the seam and swollen portions using a dryer etc. Dispose of the peeled wrap guard as burnable industrial garbage. If a yellow label is attached to the fog light lens, remove it.
- Check the whole vehicle body for flaking paint, damage by transportation, corrosion, dirt, cracks or blisters. NOTE: It is better to determine an inspection pattern in order to avoid missing an area, since the total inspection area is wide. Do not repair the body paint unless absolutely necessary. Also, if the vehicle is in need of repair to remove scratches or corroded paint, the repair area must be limited to the minimum. Re-painting and spray painting must be avoided as much as possible.
- Check each window glass for scratches carefully. Slight damage may be removed by polishing with cerium oxide. (Fill a cup half with cerium oxide, and add warm water to it. Then agitate the content until it turns to wax. Apply this wax to a soft cloth, and polish the glass with it.)
- Check each portion of the vehicle body and underside components for the formation of rust. If rust is discovered, remove it with sandpaper of #80 to #180 and treat the surface with rust preventive. After this treatment is completed, flush the portion thoroughly, and prepare the surface for repair painting.
- Check each portion of body and all of the exterior parts for deformation or distortion. Also, check each light lens for cracks.
- Peel the protective tape, vinyl wrapping and identification seal attached to the following places. Seat Door trim Floor carpet Side sill Front hood lock release lever Edge rear Rear wiper Sedan rear combination light (Trunk lid opening portion) Roof rail Assist rail Door mirror (except for North America)
RADIATOR
Check that there are no engine coolant leaks from the hose connections. Refer to INSPECTION (H4DO) or INSPECTION (H6DO).
RADIATOR CAP
Refer to INSPECTION (H4DO) or INSPECTION (H6DO).
COOLING FAN
Refer to INSPECTION (H4DO) or INSPECTION (H6DO).
COOLING SYSTEM
Start the engine, and then inspect that it does not overheat or it is not cooled excessively. If it overheats or it is cooled excessively, check the cooling system.
FRONT DIFFERENTIAL (MT MODEL)
Front differential gear oil of MT model lubricates the transmission and differential together. Refer to INSPECTION .
FRONT DIFFERENTIAL (AT MODEL)
Refer to INSPECTION (5AT).
FRONT DIFFERENTIAL (CVT MODEL)
Refer to INSPECTION .
REAR DIFFERENTIAL
Refer to INSPECTION .
Front differential gear oil of MT model lubricates the transmission and differential together. Refer to REPLACEMENT (6MT).
Refer to REPLACEMENT (5AT).
Refer to REPLACEMENT .
Refer to REPLACEMENT .
BRAKE LINE
- Check for scratches, swelling, corrosion, traces of fluid leakage on the brake hoses or pipe joints.
- Make sure that brake pipes/hoses do not interfere with adjacent parts and there is no loose connector/clamp during driving.
- Check any trace of fluid leakage, scratches, etc. on master cylinder, wheel cylinder and hydraulic unit.
Note. When the brake fluid level in the reservoir tank is lower than specified limit, the brake warning light on the combination meter will illuminate. Visually check the brake hose for damage. (Use a mirror where it is difficult to see)
SERVICE BRAKE
Refer to INSPECTION .
Scheme 99
- With the engine off, depress the brake pedal several times applying the same pedal force. Check that the travel distance should not change.
- With the brake pedal depressed, start the engine. Check that the pedal moves slightly toward the floor.
- With the brake pedal depressed, stop the engine and keep the pedal depressed for 30 seconds. Check that the pedal height does not change.
- A check valve is built into the brake booster nipple. Disconnect the vacuum hose to inspect function of check valve. Check that check valve ventilates from booster side to engine side. Also, check that there is no ventilation from engine side to booster side.
- Check the vacuum hose for cracks or other damage. CAUTION: When installing the vacuum hose on the engine and brake booster, do not use soapy water or lubricating oil on their connections.
- Check that the vacuum hose is securely tightened.
FRONT, REAR SUSPENSION BUSHING
Apply pressure with tire lever etc, and inspect the bushing for excessive wear or damage. Replace the bushings if faulty.
Scheme 100
Scheme 101
- Front suspension bushing
- Rear suspension bushing
WHEEL ARCH HEIGHT
Refer to WHEEL ARCH HEIGHT .
OIL LEAKAGE OF STRUT AND SHOCK ABSORBER
Visually inspect the front strut and rear shock absorber for oil leakage. Replace the front strut and rear shock absorber if oil leaks excessively.
TIGHTNESS OF BOLTS AND NUTS
Check the bolts and nuts for looseness. Retighten the bolts and nuts to specified torque. If the self-locking nuts and bolts are removed, replace them with new parts. Refer to GENERAL DESCRIPTION or GENERAL DESCRIPTION .
DAMAGE TO SUSPENSION PARTS
Check the following parts and the fastening portion of the vehicle body for deformation or excessive rusting which impairs the suspension. Thoroughly remove the deposits of the lower spring seat of strut where dust or mud are likely piled up. If necessary, replace the damaged parts with new parts. If minor rust formation, pitting, etc. are noted, remove the rust and take rust prevention measure.
- Front suspension Front arm Cradle Strut
- Rear suspension Sub frame Front lateral link Rear lateral link Upper arm Trailing link Shock absorber
- In the area where salt is sprayed to melt snow on a road in winter, check suspension parts for damage caused by rust every 12 months after lapse of 60 months. Take rust prevention measures as required.
FRONT WHEEL BEARING
Note. Inspect the condition of front wheel bearing grease.
Scheme 102
- Jack-up the front side of vehicle.
- While holding the front wheel by hand, swing it in and out to check bearing free play.
- Loosen the wheel nuts, and remove the front wheel.
- If the bearing free play exists in step 2 ) above, attach a dial gauge to the hub and measure axial play in axial direction. Service limit: Straight-ahead position within 0.05 mm (0.0020 in)
- Remove the bolts and self-locking nuts, and extract the front arm from front crossmember.
- Remove the AAR of front drive shaft from transmission. Refer to «FRONT AXLE»(ref-565177-S05431292222013071000000) .
- While supporting the front drive shaft horizontally with one hand, turn the hub with the other hand to check for noise or binding. If the hub is noisy or binds, replace the front axle.
REAR WHEEL BEARING
- Jack-up the rear side of vehicle.
- While holding the rear wheel by hand, swing it in and out to check bearing free play.
- Loosen the wheel nuts, and remove the rear wheel.
- If the bearing free play exists in step 2 ) above, attach a dial gauge to the hub and measure axial play in axial direction. Service limit: Straight-ahead position within 0.05 mm (0.0020 in)
- Remove the DOJ of rear drive shaft from rear differential. Refer to «REAR DRIVE SHAFT»(ref-565177-S21958603612013071000000) .
- While supporting rear drive shaft horizontally with one hand, turn the hub with the other hand to check for noise or binding. If the hub is noisy or binds, replace the rear axle.
FRONT AND REAR AXLE BOOTS
Inspect the front axle boots (A) and rear axle boots (B) for deformation, damage or failure. If faulty, replace with new part. Refer to FRONT DRIVE SHAFT and REAR DRIVE SHAFT .
Scheme 103
Scheme 104
- Front
- Rear
PROPELLER SHAFT
Inspect the propeller shaft for damage or failure. If faulty, replace with new part. Refer to PROPELLER SHAFT .
STEERING SHAFT JOINT
When the steering wheel free play is excessive, disconnect the universal joint of steering shaft and check it for any play and yawing torque (at the point of the crossing direction). Also inspect for any damage to sealing or worn serrations. If the joint is loose, retighten the mounting bolts to the specified torque. Refer to UNIVERSAL JOINT .
Tightening torque
24 N.m (2.4 kgf-m, 17.4 ft-lb)
Scheme 105
- Set the steering wheel in the straight position, then rotate it 90° in both the left and right directions. While steering wheel is being rotated, check the gearbox for looseness. Tightening torque: 60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Check the boot for damage, cracks or deterioration.
- With the vehicle stopped on a level surface, quickly turn the steering wheel to the left and right. While steering wheel is being rotated, check the gear backlash. If any noise is noticed, adjust the gear backlash. Refer to «GEARBOX BACKLASH ADJUSTMENT (SERVICING ON VEHICLE)»(ref-565179-S09424862722013071000000) .
Scheme 106
- Check the tie-rod and tie-rod ends for bends, scratches or other damage.
- Confirm that the connections of knuckle ball joints for play, and then check for damage on dust boots and free play of ball studs. If castle nut is loose, retighten it to the specified torque, then tighten further up to a maximum of 60° until the cotter pin hole is aligned. Tightening torque: 27 N.m (2.75 kgf-m, 19.9 ft-lb)
- Check the lock nut on the tie-rod end for tightness. If it is loose, retighten it to the specified torque. Tightening torque: 85 N.m (8.7 kgf-m, 62.7 ft-lb)
GEARBOX BOOTS
Inspect both sides of the gearbox boot as follows, and correct the defects if necessary.
Scheme 107
- The (A) and (B) positions of the gearbox boot are fitted in (A) and (C) grooves of gearbox and the rod.
- Clips are fitted outside of positions (A) and (B) of boot.
- Check that there is no cracks or holes in the boot. NOTE: Rotate (B) position of gearbox boot against the torsion produced by the adjustment of toe-in etc. Apply grease to the groove (C).