INSTALLATION — Part 1 Subaru Outback BR рестайлинг

INSTALLATION

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Scheme 453

Scheme 454

1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 20 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Check the waveform and output voltage of the turbine speed sensor with engine idling.

Scheme 455

1. Lift up the vehicle.
2. Remove the harness connector from secondary speed sensor.
3. Remove the secondary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

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Scheme 457

1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 7 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
5. Shift the select lever to "D" range.
6. Check the waveform and output voltage of the secondary speed sensor with engine idling.

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Scheme 459

1. Remove the transmission assembly. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the primary speed sensor.
3. Remove the harness connector from primary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Scheme 460

Scheme 461

1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 6 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
5. Shift the select lever to "D" range.
6. Check the waveform of primary speed sensor with engine idling running.

Scheme 462

1. Disconnect the ground cable from battery.
2. Lift up the vehicle.
3. Remove the secondary pressure sensor connector.
4. Remove the secondary pressure sensor.

Install in the reverse order of removal.

Note. Use new O-rings.

Tightening torque

39 N.m (4.0 kgf-m, 28.8 ft-lb)

Scheme 463

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1. Lift up the vehicle.
2. Clean the transmission exterior.
3. Remove the CVTF drain plug to drain CVTF.
4. Remove the oil pan. CAUTION: Be careful not to allow foreign matter such as dust or dirt to enter the oil pan.
5. Remove the magnet.
6. Remove the oil strainer.
7. Remove the O-ring from oil strainer.

Scheme 466

1. Clean the mating surface of oil pan and transmission case.
2. Install the O-ring to the oil strainer. NOTE: Use new O-rings. Apply CVTF to the O-ring.
3. Install the oil strainer. Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
4. Clean the magnet.
5. Attach the magnet at the specified position of the oil pan.
6. Apply liquid gasket all around the oil pan mating surface seamlessly. Liquid gasket: THREE BOND 1217B (Part No. K0877YA020) or equivalent
7. Install the oil pan by equally tightening the bolts. Tightening torque: 5 N.m (0.5 kgf-m, 3.7 ft-lb)
8. Refill CVTF and adjust the level. Refer to «REPLACEMENT»(ref-565171-S26759675992013071000000) .

Note. The control valve body is replaced as an assembly only, because it is a non-disassembly part.

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1. Disconnect the ground cable from battery.
2. Remove the air intake boot assembly. Refer to «REMOVAL»(ref-565164-S05274062402013071000000) .
3. Disconnect the following connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal
4. Remove the air breather hose from the transmission hanger, and remove the transmission hanger and the transmission radio ground cord.
5. Remove the transmission case cover.
6. Remove the transmission harness stay and ground terminal.
7. Remove the transmission harness connector from the harness stay.
8. Remove the throttle body, and move it aside so that it will not interfere with the removal of the control valve. Refer to «REMOVAL»(ref-565162-S04190599522013071000000) . NOTE: Do not remove the preheater hose.
9. Clean the transmission exterior.
10. Fix the ST with tape, and set the ST to the vehicle. NOTE: When replacing the control valve body, the sheet is included in the control valve body for repairs. ST 18761AA010 SHEET SPECIAL TOOL
11. Remove the valve cover and gasket.
12. Disconnect the harness connector from the control valve body.
13. Remove the transmission harness from the valve cover.
14. Remove the O-ring from the transmission harness.
15. Remove the control valve body.
16. Remove the O-ring from the transmission.

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1. Clean the mating surface of valve cover and transmission side. CAUTION: When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.
2. Check the control valve body for dust and other foreign matter.
3. Install the O-ring. NOTE: Use new O-rings. Apply CVTF to the O-ring.
4. Install the control valve body. Install the control valve body to the transmission. CAUTION: Do not damage the O-ring. Perform installation so that the O-ring is not displaced. Temporarily tighten the bolt (A: silver). Attach the bolt (B). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb) Tighten the bolt (A: silver). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
5. Install the O-ring to the transmission harness. NOTE: Use new O-rings. Apply CVTF to the O-ring.
6. Install the transmission harness to the valve cover. Tightening torque: 7 N.m (0.7 kgf-m, 5.2 ft-lb)
7. Install the gasket to the transmission. NOTE: Use a new gasket.
8. Apply liquid gasket to the oval hole of gasket. Liquid gasket: THREE BOND 1215 (Part No. 004403007) or equivalent
9. Connect the transmission harness connector to the control valve body, and install the valve cover. CAUTION: Be careful not to catch the sheet of the ST. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
10. Remove the ST (SHEET SPECIAL TOOL).
11. Install the throttle body. Refer to «INSTALLATION»(ref-565162-S15875536042013071000000) .
12. Install the transmission harness connector to the harness stay.
13. Install the transmission harness stay and transmission ground terminal. NOTE: Install the transmission ground terminal in the direction within the range of approx. 30° (A). Tightening torque: T1: 7 N.m (0.7 kgf-m, 5.2 ft-lb) T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)
14. Install the transmission case cover. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
15. Install the transmission hanger and transmission radio ground cord. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
16. Attach the air breather hose to the transmission hanger.
17. Connect the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
18. Install the air intake boot assembly. Refer to «INSTALLATION»(ref-565164-S07668311112013071000000) .
19. Adjust the CVTF level. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .

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1. Lift up the vehicle.
2. Remove the under cover.
3. Remove the CVTF CVT inlet hose and CVTF CVT outlet hose.
4. Remove the CVTF radiator inlet hose and CVTF radiator outlet hose on radiator side. CAUTION: Do not use a screwdriver or other pointed tools.
5. Lower the vehicle.
6. Remove the battery.
7. Remove the battery cable clip from the bracket, and remove the battery cable bracket.
8. Remove the engine coolant reservoir tank. Refer to «REMOVAL»(ref-565166-S11030381362013071000000) .
9. Remove the CVTF cooler pipe assembly mounting bolt.
10. Detach the A/C pipe from clip.
11. Remove the CVTF cooler pipe assembly from the vehicle.
12. Remove the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal
13. Remove the adapter harness connector from the transmission hanger.
14. Remove the air breather hose from the transmission hanger, and remove the transmission hanger and the transmission radio ground cord.
15. Remove the transmission case cover.
16. Remove the CVTF cooler pipe COMPL from the transmission body.

Scheme 488

Scheme 489

1. Temporarily install the CVTF cooler pipe COMPL, transmission hanger and transmission radio ground cord to the transmission. NOTE: Use a new gasket.
2. Tighten the union screws and bolts in the order of (A) --> (B) --> (C). Tightening torque: T1: 35 N.m (3.6 kgf-m, 25.8 ft-lb) T2: 40 N.m (4.1 kgf-m, 29.5 ft-lb) T3: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
3. Install the transmission case cover. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
4. Install the adapter harness connector to the transmission hanger. Connect the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
5. Install the CVTF cooler pipe assembly to vehicle. Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
6. Install the A/C pipe to clip.
7. Install the battery cable bracket, and install the battery cable clip to the bracket. Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
8. Install the engine coolant reservoir tank. Refer to «INSTALLATION»(ref-565166-S42287113482013071000000) .
9. Lift up the vehicle.
10. Install the CVTF CVT inlet hose and CVTF CVT outlet hose. NOTE: Use new CVTF CVT inlet hose and CVTF CVT outlet hose.
11. Install the CVTF radiator inlet hose and CVTF radiator outlet hose on radiator side. NOTE: Use new CVTF radiator inlet hose and CVTF radiator outlet hose.
12. Install the under cover.
13. Lower the vehicle.
14. Install the battery.
15. Adjust the CVTF level and check there is no leakage. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .

1. Install the transfer driven gear assembly.
2. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
3. Select the transfer driven gear shim. Refer to «ADJUSTMENT»(ref-565171-S16379846502013071000000) .
4. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
5. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 490

1. Remove the ball bearing using ST. ST1 498077400 BEARING REMOVER ST2 899864100 REMOVER

Scheme 491

1. Using the ST, install the ball bearing. ST 899580100 INSTALLER

1. Install the reduction driven gear assembly.
2. Select the transfer drive gear shim. Refer to «ADJUSTMENT»(ref-565171-S25021989002013071000000) .
3. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
4. Attach the selected transfer drive gear shim to extension case with vaseline.
5. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
6. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
7. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
8. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 492

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Scheme 495

1. Flatten the tab of the lock nut.
2. Using the ST, counter the rotation of the reduction driven gear assembly, and remove the lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35)
3. Remove the ball bearing using ST. ST1 499757002 INSTALLER ST2 498077300 REMOVER
4. Using the ST, remove the parking gear and transfer drive gear. ST 899864100 REMOVER
5. Remove the collar. NOTE: When collar has been removed, do not reuse the reduction driven gear and/or shaft, and replace it with reduction driven gear COMPL.

Scheme 496

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1. Using the ST, attach the collar. NOTE: Attach the collar in the correct direction. Use a new reduction driven gear COMPL. ST 899580100 INSTALLER
2. Using the ST, install the parking gear. ST 499757002 INSTALLER
3. Using the ST, install the transfer drive gear. ST 499757002 INSTALLER
4. Using the ST, install the ball bearing. NOTE: Use a new ball bearing. ST 499277100 BUSHING 1-2 INSTALLER
5. Using the ST, counter the rotation of the reduction drive gear assembly, and install the lock nut. NOTE: Use a new lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35) Tightening torque: 95 N.m (9.7 kgf-m, 70.1 ft-lb)
6. Crimp the lock nut in 4 locations. CAUTION: Do not allow the lock nut to be cracked during crimping operation.

Note. Although CVTF filter is a maintenance-free part, replace it if a large quantity of wear debris and metal particles are found in CVTF and CVTF filter. For removal of CVTF filter, refer to REMOVAL , Transmission Case, and DISASSEMBLY , Transmission Case.

Note. For installation of CVTF filter, refer to ASSEMBLY , Transmission Case, and INSTALLATION , Transmission Case.

1. Install the reduction drive gear to secondary pulley.
2. Select the reduction drive gear shim. Refer to «ADJUSTMENT»(ref-565171-S25021989002013071000000) .
3. Remove the transmission case, and install the selected shim.
4. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
5. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
6. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
7. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
8. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
9. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
10. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
11. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
12. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
13. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
14. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
15. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
16. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
17. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
18. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
19. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Note. Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

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