Window Glass System & Mirror System - Glass/window/mirrors: Removal & Installation Subaru Outback BR

INSTALLATION

1. Install each part in the reverse order of removal.
2. Perform initial setting operation (reset operation A). Ref. to «RESET OPERATION A»(ref-371951-S12699437602010091900000) , OPERATION, Power Window System.

Scheme 13

Scheme 14

1. Driver's side CAUTION: Since the driver's side power window switch is controlled by CPU, do not check continuity for switch alone with the circuit tester. Performing continuity check with circuit tester may damage the driver's side power window switch circuit. Check output from the power window main switch to driver's side motor using the oscilloscope function in the Subaru Select Monitor. Remove the power window main switch. Connect the battery and the Subaru Select Monitor to the power window main switch terminal. CAUTION: Never mix up the terminals when connecting the power window main switch connector and battery. If connected to a wrong terminal, the power window main switch may be damaged. NOTE: When the battery is connected to the power window main switch terminal, the letters "AUTO" on the driver's side knob illuminates. For detailed procedures, refer to Subaru Select Monitor Operation Manual. Operate the main switch and check the output. NOTE: Since output time during window UP operation is extremely short, it cannot be checked without using a measuring instrument such as oscilloscope. Output is constantly produced while the switch is operated for window DOWN operation. VOLTAGE SPECIFICATION Inspection conditions Output time (model without driver's side AUTO UP function) Output time (model with driver's side AUTO UP function) Specification AUTO UP 600 ms 170 ms Battery voltage UP During switch operation OFF - - 0 V DOWN During switch operation During switch operation Battery voltage AUTO DOWN 600 ms Replace the power window main switch if the inspection result is not within the standard value.
2. Except for driver's seat Check the resistance between main switch terminals. RESISTANCE REFERENCE Terminal No. Inspection conditions Specification Passenger's side 14 - 8 19 - 12 UP Less than 1 ohms 14 - 12 14 - 8 OFF 1 Mohms or more 19 - 8 19 - 12 8 - 12 Less than 1 ohms 14 - 12 19 - 8 DOWN Less than 1 ohms Rear LH 14 - 7 19 - 5 UP Less than 1 ohms 14 - 7 14 - 5 OFF 1 Mohms or more 19 - 7 19 - 5 7 - 5 Less than 1 ohms 14 - 5 19 - 7 DOWN Less than 1 ohms Rear RH 14 - 1 19 - 3 UP Less than 1 ohms 14 - 1 14 - 3 OFF 1 Mohms or more 19 - 3 19 - 1 3 - 1 Less than 1 ohms 14 - 3 19 - 1 DOWN Less than 1 ohms Replace the main switch if the inspection result is not within the standard value.

Scheme 15

1. Remove the sub switch.
2. Check the resistance between sub switch terminals. RESISTANCE REFERENCE Terminal No. Inspection conditions Specification Passenger's seat, rear 4 - 5 6 - 7 UP Less than 1 ohms 7 - 4 8 - 4 OFF 1 Mohms or more 5 - 8 6 - 7 Less than 1 ohms 4 - 6 5 - 8 DOWN Less than 1 ohms
3. Replace the sub switch if the inspection result is not within the standard value.

Scheme 16

Scheme 17

Scheme 18

1. Remove the front door trim. Ref. to «FRONT DOOR»(ref-371913-S30692397362010091900000) , REMOVAL, Door Trim.
2. Remove the sealing cover. CAUTION: Carefully remove the butyl tape. Excessive force will easily break the cover. If cover gets broken, replace it with a new part.
3. Attach the battery ground cable and power window switch and turn the ignition to ON.
4. Remove the front door glass. Operate the power window switch to move the front door glass to the position where the mounting bolts can be seen. Remove the bolt. While tilting the glass, remove the windshield glass. CAUTION: Avoid impact and damage to the glass.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". Ref. to FRONT DOOR GLASS , COMPONENT, General Description.

Scheme 19

1. Remove the front door glass. Ref. to «REMOVAL»(ref-371951-S16173411862010091900000) , Front Door Glass.
2. Remove the front regulator and motor assembly. Disconnect the connector. Remove the bolts, and then remove the front regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". Ref. to FRONT DOOR GLASS , COMPONENT, General Description.

Scheme 20

1. Disconnect the motor connector.
2. Apply battery voltage between the motor connector terminals and check the motor operation. TERMINAL SPECIFICATION Terminal No. Inspection conditions Specification 1 (+) - 4 (-) Apply battery voltage between terminals. Increase 4 (+) - 1 (-) Apply battery voltage between terminals. Decrease
3. If the inspection results in improper operation, replace the front regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

Outer mirror assembly: 4.5 N.m (0.46 kgf-m, 3.3 ft-lb)

Scheme 21

1. Disconnect the outer mirror connector.
2. Apply battery voltage between the outer mirror connector terminals and check the mirror operation. Model without retractable mirror TERMINAL REFERENCE Terminal No. Inspection conditions Switch position - - OFF 2 (+) - 5 (-) Apply battery voltage between terminals. UP 5 (+) - 2 (-) Apply battery voltage between terminals. DOWN 4 (+) - 2 (-) Apply battery voltage between terminals. LEFT 2 (+) - 4 (-) Apply battery voltage between terminals. RIGHT Model with retractable mirror TERMINAL REFERENCE Terminal No. Inspection conditions Switch position - - OFF 3 (+) - 8 (-) Apply battery voltage between terminals. UP 8 (+) - 3 (-) Apply battery voltage between terminals. DOWN 7 (+) - 3 (-) Apply battery voltage between terminals. LEFT 3 (+) - 7 (-) Apply battery voltage between terminals. RIGHT 2 (+) - 6 (-) Apply battery voltage between terminals. Folding 6 (+) - 2 (-) Apply battery voltage between terminals. Unfolding
3. If the inspection results in improper operation, replace the outer mirror. NOTE: There always exists a current of 1.2 mA at the electric retraction terminal.

Install each part in the reverse order of removal.

Scheme 22

1. Disconnect the remote control mirror switch connector.
2. Check the resistance between remote control mirror switch terminals. Preparation tool: Circuit tester Changeover switch RH TERMINAL REFERENCE Terminal No. Inspection conditions Specification - OFF 1 Mohms or more 1 - 12 11 - 7 UP Less than 1 ohms 1 - 11 12 - 7 DOWN Less than 1 ohms 1 - 9 12 - 7 LEFT Less than 1 ohms 1 - 12 9 - 7 RIGHT Less than 1 ohms Changeover switch LH TERMINAL REFERENCE Terminal No. Inspection conditions Specification - OFF 1 Mohms or more 1 - 14 10 - 7 UP Less than 1 ohms 1 - 10 14 - 7 DOWN Less than 1 ohms 1 - 8 14 - 7 LEFT Less than 1 ohms 1 - 14 8 - 7 RIGHT Less than 1 ohms Folding switch (model with retractable mirror) TERMINAL REFERENCE Terminal No. Inspection conditions Specification - OFF 1 Mohms or more 1 - 5 2 - 7 Folding (LH) Less than 1 ohms 1 - 6 3 - 7 Folding (RH) Less than 1 ohms 1 - 2 5 - 7 Unfolding (LH) Less than 1 ohms 1 - 3 6 - 7 Unfolding (RH) Less than 1 ohms
3. Replace the remote control mirror switch if the inspection result is not within the standard value.

Scheme 23

Scheme 24

Scheme 25

1. Remove the rear door trim. Ref. to «REAR DOOR»(ref-371913-S17256645652010091900000) , REMOVAL, Door Trim.
2. Remove the sealing cover. CAUTION: Carefully remove the butyl tape. Excessive force will easily break the cover. If cover gets broken, replace it with a new part.
3. Attach the battery ground cable and power window switch and turn the ignition to ON.
4. Remove the rear door glass. Operate the power window switch to move the rear door glass to the lowest position where the mounting bolts can be seen. Remove the screw and bolt and remove the door sash. Remove the bolt. Remove the rear door glass. CAUTION: Avoid impact and damage to the glass.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". Ref. to REAR DOOR GLASS , COMPONENT, General Description.

Scheme 26

1. Remove the rear door glass. Ref. to «REMOVAL»(ref-371951-S22389114262010091900000) , Rear Door Glass.
2. Remove the rear regulator and motor assembly. Disconnect the connector. Remove the six bolts to remove the rear regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". Ref. to REAR DOOR GLASS , COMPONENT, General Description.

REMOVAL

1. Disconnect the ground cable from battery.
2. Remove the rear gate trim. Ref. to «REMOVAL»(ref-371913-S08923726492010091900000) , Rear Gate Trim.
3. Remove the rear gate garnish. Ref. to «REMOVAL»(ref-371913-S18855655862010091900000) , Rear Gate Garnish.
4. Remove the rear wiper motor. Ref. to «REMOVAL»(ref-371952-S27340317732010091900000) , Rear Wiper Motor.

Note. When applying adhesive and installing the dam rubber and molding, refer to Ag printing as a mark.

Scheme 27

Scheme 28

Scheme 29

Scheme 30

Scheme 31

1. Cut the cartridge nozzle tip as shown in the figure, and set the adhesive in the sealant gun.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. Ref. to «INSTALLATION»(ref-371951-S07189328562010091900000) , Windshield Glass.
3. Attach the dam rubber to the glass.
4. Attach the molding to the glass. CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part.
5. Install the rear gate glass. Using a sponge, apply primer to the glass side and body side adhesive surfaces. Apply adhesive to the glass end back surface. Attach the clip to the rear gate glass holder. Insert the glass locating pins in the rear gate panel holes and install the rear gate glass. Lightly press the entire perimeter of rear gate glass for tight fit. Make flush the adhesive surface jutted out using spatula.
6. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
7. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
8. Connect the rear defogger connector and radio antenna connector.
9. Install the rear wiper motor. Ref. to «INSTALLATION»(ref-371952-S31546352232010091900000) , Rear Wiper Motor.
10. Install the rear gate trim. Ref. to «INSTALLATION»(ref-371913-S08940855932010091900000) , Rear Gate Trim.

1. Disconnect the ground cable from battery.
2. Disconnect the rear defogger connector and radio antenna connector.
3. Remove the glass in the same procedure as for windshield glass. Ref. to «REMOVAL»(ref-371951-S38492769332010091900000) , Windshield Glass.

Scheme 32

Scheme 33

Scheme 34

Scheme 35

1. Cut the cartridge nozzle tip as shown in the figure, and set the adhesive in the sealant gun.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. Ref. to «INSTALLATION»(ref-371951-S07189328562010091900000) , Windshield Glass.
3. Attach the dam rubber to the glass.
4. Attach the molding to the glass. CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part. Align the molding (A) to the upper ends of the glass (C). Attach the molding from the upper corners towards the center. Attach the molding from the upper corners downward. Firmly apply the double sided tape (B) of the molding evenly to the glass surface.
5. Install the rear glass in the same procedure as for windshield glass. Ref. to «INSTALLATION»(ref-371951-S07189328562010091900000) , Windshield Glass. Using a sponge, apply primer to the glass side and body side adhesive surfaces. Apply adhesive to the glass end back surface. Insert the glass locating pins in the rear panel holes and install the rear glass. Lightly press the entire perimeter of rear glass for tight fit. Make flush the adhesive surface jutted out using spatula.
6. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
7. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
8. Connect the rear defogger connector and radio antenna connector.

1. Disconnect the ground cable from battery.
2. Remove the rear quarter trim. Ref. to «OUTBACK MODEL»(ref-371913-S28017246342010091900000) , REMOVAL, Rear Quarter Trim.
3. Remove the rear quarter glass in the same procedure as for windshield glass. Ref. to «REMOVAL»(ref-371951-S38492769332010091900000) , Windshield Glass.

Scheme 36

Scheme 37

Scheme 38

1. Cut the cartridge nozzle tip as shown in the figure, and set the adhesive in the sealant gun.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. Ref. to «INSTALLATION»(ref-371951-S07189328562010091900000) , Windshield Glass.
3. Attach the dam rubber to the glass.
4. Install the rear quarter glass in the same procedure as for windshield glass. Ref. to «INSTALLATION»(ref-371951-S07189328562010091900000) , Windshield Glass. Using a sponge, apply primer to the glass side and body side adhesive surfaces. Apply adhesive to the glass end back surface. NOTE: Use the molding terminal as a reference. Attach the fastener to the body. Insert the clips in the side panel holes and install the rear quarter glass. Lightly press the entire perimeter of rear quarter glass for tight fit. Make flush the adhesive surface jutted out using spatula.
5. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
6. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
7. Install the rear quarter trim. Ref. to «INSTALLATION»(ref-371913-S17245243462010091900000) , Rear Quarter Trim.

Scheme 39

1. Remove the TORX® bolt, and then slide the rear view mirror to remove. Preparation tool: TORX® T20
2. When the mirror mount is damaged, use something like piano wire or a spatula to remove.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". Ref. to MIRROR , COMPONENT, General Description.

Note. If the mirror mount is removed, it is attached according to the following procedures.

1. Remove the old adhesive completely.
2. Attach the mirror mount by matching with the mark on the windshield glass.
3. Make sure that the mirror mount is firmly adhered. Adhesive: REPAIR KIT IN MR (Part No. 65029FC000) or equivalent