Contents Wiring diagrams Section: Suspension Front All sections

Front Suspension: Other Subaru Outback BR

Suspension Front 6 illustrations ~461 words

CAUTION

  1. Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing any work.
  2. Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
  3. Use SUBARU genuine grease etc. or equivalent. Do not mix grease etc. of different grades or manufacturers.
  4. Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth between the part and the vise.
  5. Be sure to tighten fasteners including bolts and nuts to the specified torque.
  6. Place shop jacks or rigid racks at the specified points.

GENERAL TOOL

TOOL NAMEREMARKS
Alignment gaugeUsed for measuring wheel alignment.
Alignment gauge adapterUsed for measuring wheel alignment.
Turning radius gaugeUsed for measuring wheel alignment.
Toe-in gaugeUsed for toe-in measurement.
Dial gaugeUsed for damper strut measurement.
Coil spring compressorUsed for strut assembly/disassembly.
Chain slingUsed for hanging power unit. Diameter: 6 mm (0.24 in) or 6.3 mm (0.25 in) Length: 0.8 - 1 m (2.6 - 3.3 ft) Chain inner width: 8.5 mm (0.33 in) or more Chain external width: 23.5 mm (0.93 in) or less Load capacity: 1.2 t (2646 lb) or more
ShackleTwo units used for hanging power unit. Attached to both end of chain sling and connected to engine hook. Load capacity: 250 kg (551 lb) or more
Sling beltUsed to remove and install the cradle. Width: 35 - 40 mm (1.38 - 1.57 in) Length: 2 m (6.6 ft) Load capacity: 1 t (2205 lb) or more
ShackleUsed to remove and install the cradle. Load capacity: 500 kg (1103 lb) or more

GENERAL TOOL SPECIFICATION

FRONT BUSHING

Using the ST and a press, remove the front bushing.

ST 927680000 INSTALLER & REMOVER SET

Scheme 62

Scheme 62: FRONT BUSHING

Scheme 63

Scheme 63: REAR BUSHING

Scheme 64

Scheme 64
  1. Put an alignment mark on the front arm based on the center of rear bushing recess portion. CAUTION: Always put an alignment mark for aligning the position on bushing installation.
  2. Using the ST and a press, remove the rear bushing. ST1 20299AG000 REMOVER ST2 20299AG010 BASE

Assemble in the reverse order of disassembly.

Scheme 65

Scheme 65: REAR BUSHING

Scheme 66

Scheme 66
  1. Align the center of recess portion with the alignment mark on the front arm, with the protrusion (A) of recess portion facing the front side of vehicle.
  2. Using the ST and a press, install the rear bushing. ST1 20299AG000 REMOVER ST2 20299AG010 BASE

STRUT MOUNT

Check the rubber part for deformation, abnormal cracks or deterioration, and then replace it with a new part if defective.

DUST COVER

If abnormal cracks or damage are found, replace it with a new part.

COIL SPRING

If a permanent strain is found, replaced it with a new part.

HELPER

If abnormal cracks or damage are found, replace it with a new part.

DISPOSAL

CAUTIONBefore handling struts, be sure to wear goggles to protect eyes from gas, oil and cutting powder. Do not disassemble the strut damper or throw into flames. When discarding gas filled struts, drill holes in them to purge the gas.

Scheme 67

Scheme 67
  1. Place the strut on a level surface with the piston rod fully expanded.
  2. Using a 2 - 3 mm (0.08 - 0.12 in) dia. drill, make holes in areas shown in the figure.

IMPROPER VEHICLE POSTURE OR IMPROPER WHEEL ARCH HEIGHT

Possible causeCorrective action
(1) Permanent distortion or damage of the coil springReplace.
(2) Rough operation of strut or shock absorberReplace.
(3) Improper installation of strut or shock absorberReplace with appropriate parts.
(4) Installation of the wrong coil springReplace with appropriate parts.

INSPECTION CHART

POOR RIDE COMFORT

  1. Large rebound shock
  2. Rocking of the vehicle continues too long after running over bump and hump.
  3. Excessive shock in bumping INSPECTION CHART Possible cause Corrective action (1) Damaged coil spring Replace. (2) Overinflation of tires Adjust. (3) Improper wheel arch height Replace the coil springs with new parts. (4) Fault in operation of strut or shock absorber Replace. (5) Damage or deformation of strut mount or shock absorber mount Replace. (6) Unsuitable length (maximum or minimum) of strut or shock absorber Replace with appropriate parts. (7) Abnormal deformation or loss of bushing Replace. (8) Deformation or damage of helper in strut assembly or shock absorber Replace. (9) Oil leakage from the strut or shock absorber Replace.