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SIDE RETAINER Subaru Outback BR

Automatic Transmission 5AT 9 illustrations ~425 words

SIDE RETAINER

Note. After adjusting the drive pinion backlash and tooth contact, remove and install the oil seal and O-ring.

Scheme 201

Scheme 201: SIDE RETAINER
Scheme 201: SIDE RETAINER

Scheme 202

Scheme 202
Scheme 202

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Scheme 203

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Scheme 204

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Scheme 205
  1. Remove the O-ring.
  2. Remove the oil seal.
  3. Remove the split pin, and then remove the claw. ST 398527700 PULLER ASSY
  4. Attach two claws to the outer race, and set the ST to side retainer. ST 398527700 PULLER ASSY
  5. Restore the removed claws to original position, and install the pin and split pin.
  6. Hold the shaft of ST to avoid removing from side retainer, and then remove the bearing outer race. NOTE: Replace the bearing inner and outer races as a single unit. ST 398527700 PULLER ASSY

Scheme 206

Scheme 206: DIFFERENTIAL CASE ASSEMBLY
Scheme 206: DIFFERENTIAL CASE ASSEMBLY

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Scheme 208
  1. Install the washer, differential bevel gear and differential bevel pinion in the differential case (RH). Insert the pinion shaft.
  2. Attach the straight pin in the reverse direction.
  3. Install the washer and differential bevel gear to differential case (LH). Put the differential case (LH) on the differential case (RH), and assemble the two differential cases.
  4. Install the hypoid driven gear and secure by tightening the bolt. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
  5. Measurement of backlash (Selection of washer) Install the SUBARU genuine axle shaft to differential case. Part No. 38415AA070 Axle shaft Measure the gear backlash using ST1 and ST2, and then insert the ST2 through the access window of differential case. NOTE: Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth. When measuring, fix the differential bevel pinion gear in place with a screwdriver covered with waste cloth, or a similar tool. Standard: 0.13 - 0.18 mm (0.0051 - 0.0071 in) ST1 498247001 MAGNET BASE ST2 498247100 DIAL GAUGE If the backlash is not within specification, select a washer from the table below. WASHER SPECIFICATIONS Washer Part No. Thickness mm (in) 803038021 0.95 (0.037) 803038022 1.00 (0.039) 803038023 1.05 (0.041)
  6. Using the ST, install the taper roller bearing. ST 398487700 DRIFT

Note. Install the oil seal and O-ring of side retainer after the adjustment of backlash and tooth contact.

Scheme 209

Scheme 209: SIDE RETAINER
Scheme 209: SIDE RETAINER
  1. Install the bearing outer race to side retainer.
  2. Using the ST, install the oil seal. NOTE: Use a new oil seal. Apply gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip. Check the identification marks (L, R) during installation not to mix up the oil seal RH and LH. ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
  3. Install a new O-ring.