Contents Section: Hoist/jack All sections

General Information: Maintenance Subaru Outback BP рестайлинг

Hoist/jack 24 illustrations ~1742 words

BRAKE FLUID

If brake fluid gets in your eyes or on your skin, do the following

  1. Wash eyes and seek immediate medical attention.
  2. Wash your skin with soap and then rinse thoroughly with water.

PROTECTING VEHICLE UNDER MAINTENANCE

Make sure to attach the fender cover, seat covers, etc. before work.

FLUID

Use the fluids specified in the table below. Do not mix two different kinds or makes of fluid.

CAUTIONAlways use the recommended or equivalent ATF. Using material except recommended one or substitute would cause trouble.
FluidRecommended materialsAlternativeRemarks
Automatic transmission fluidSUBARU ATF HPIDEMITSU: ATF HP CASTROL: Transmax J PENNZOIL QUAKERSTATE: PENNZOIL ATF-J
Power steering fluidDEXRON III
Brake fluidFMVSS No. 116, DOT3, or DOT4
Clutch fluidFMVSS No. 116, DOT3, or DOT4

FLUID SPECIFICATION

MAINTENANCE SCHEDULE 2

ItemMaintenance intervalRepeat short distance driveRepeat rough/muddy road driveExtremely cold weather areaSalt or other corrosive used or coastal areaHigh humidity or mountain areaRepeat towing trailer
Engine oil3.75 monthsRRR
6,000 km
3,750 miles
Engine oil filter3.75 monthsRRR
6,000 km
3,750 miles
Fuel line7.5 monthsI
12,000 km
7,500 miles
Transmission oil15 monthsR
24,000 km
15,000 miles
ATF15 monthsR
24,000 km
15,000 miles
Front and rear differential oil15 monthsR
24,000 km
15,000 miles
Brake line7.5 monthsI
12,000 km
7,500 miles
Brake fluid15 monthsR
24,000 km
15,000 miles
Disc brake pad & disc7.5 monthsIIII
12,000 km
7,500 miles
Parking brake7.5 monthsIIII
12,000 km
7,500 miles
Suspension7.5 monthsIII
12,000 km
7,500 miles
Axle boots & joints7.5 monthsIIIII
12,000 km
7,500 miles
Steering system (Power steering)7.5 monthsIII
12,000 km
7,500 miles

MAINTENANCE SCHEDULE CHART

Scheme 48

Scheme 48: REPLACEMENT

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Scheme 49

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Scheme 51
  1. Set the vehicle on a lift.
  2. Open the engine oil filter cap for quick draining of the engine oil. 2.5 L model 3.0 L model
  3. Lift up the vehicle.
  4. Drain the engine oil by removing the engine oil drain plug. NOTE: Prepare the container for draining of engine oil. 2.5 L model 3.0 L model
  5. Tighten the engine oil drain plug after draining the engine oil. CAUTION: If the engine oil is split over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke or causing a fire. NOTE: Use a new drain plug gasket. Tightening torque: 44 N.m (4.5 kgf-m, 33 ft-lb) 2.5 L model 3.0 L model
  6. Fill engine oil through the level gauge up to the upper level. Place the vehicle on a level surface when checking oil level. Use engine oil of the proper quality and viscosity, selected in accordance with the following. Recommended oil: Refer to "RM" section. < Ref. to «LUBRICANTS»(ref-306916-S13819006042008122600000) , RECOMMENDED MATERIALS, Recommended Materials . > NOTE: The proper viscosity oil helps the engine maintain its ideal temperature, and cranking speed increased by reducing viscosity friction in hot condition. Engine oil capacity 2.5 L model Upper level: Approx. 4.0 l (4.2 US qt, 3.5 lmp qt) Lower level: Approx. 3.0 l (3.2 US qt, 2.6 lmp qt) 3.0 L model Upper level: Approx. 5.5 l (5.8 US qt, 4.8 lmp qt) Lower level: Approx. 4.5 l (4.8 US qt, 4.0 lmp qt) CAUTION: It is acceptable to fill an engine with oil of another brand when replacing the oil, but make sure to use an oil with an API standard and SAE viscosity number specified by Subaru. NOTE: If the vehicle is used in regions of high temperature or in other severe environments, use oil with the viscosities shown below. API Standard: SM SAE Viscosity No.: 30, 40,10W-50, 20W-40, 20W-50
  7. Close the engine oil filler cap.
  8. Start the engine and warm it up for a time.
  9. Stop the engine to inspect the oil level again. If necessary, add engine oil up to the upper level on level gauge. < Ref. to «INSPECTION»(ref-306916-S04972951572008122600000) , Engine Oil . >

Scheme 52

Scheme 52: INSPECTION

Scheme 53

Scheme 53
  1. Park the vehicle on a level surface.
  2. Remove the oil level gauge and wipe it clean.
  3. Reinsert the level gauge all the way. Be sure that the level gauge is correctly inserted and in the proper orientation.
  4. Remove the level gauge again and record the oil level. If the engine oil level is below the "L" line, add oil to bring the level up to the "F" line. 2.5 L model 3.0 L model
  5. Start and warm-up the engine.
  6. After turning off the engine, wait a few minutes for the oil to drain back into the oil pan before checking the level. NOTE: Just after driving or while the engine is warm, engine oil level may show in the range between the "F" line and the notch mark. This is caused by thermal expansion of engine oil. (2.5L model)
  7. To prevent overfilling the engine oil, do not add oil above the "F" line when the engine is cold. CAUTION: If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke or causing a fire. NOTE: Upper level and lower level are set when the engine is cold because the oil level gauge is used for daily maintenance.

Scheme 54

Scheme 54: REPLACEMENT

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Scheme 59

Scheme 59
  1. Remove the service hole cover clip. 2.5 L model 3.0 L model
  2. Rotate the service hole cover in the direction of the arrow. 2.5 L model 3.0 L model
  3. Remove the oil filter using the ST. 3.0 L model ST 49857000 OIL FILTER WRENCH (Outer diameter: 80 mm (3.15 in)) 2.5 L model ST 18332AA000 OIL FILTER WRENCH (Outer diameter: 68 mm (2.68 in)) ST 18332AA010 OIL FILTER WRENCH (Outer diameter: 65 mm (2.56 in)) NOTE: However, in 2.5 model, SUBARU genuine oil filter having outer diameter of 68 mm (2.68 in) or 65 mm (2.6 in) can also be used. 2.5 L model 3.0 L model
  4. Clean the oil filter installation surface on cylinder block and oil cooler.
  5. Obtain a new oil filter and apply a thin coat of engine oil to the seal rubber.
  6. To install the oil filter, turn the filter by hand while being careful not to damage the seal rubber. When the seal rubber just touches the oil cooler, tighten by using a torque wrench or turn the filter by the specified amount. CAUTION: Do not tighten excessively, or oil may leak. 3.0 L model Oil filter 80 mm (3.15 in) in outer diameter 14 N.m (1.4 kgf-m, 10.3 ft-lb) or tighten 3/4 rotation. 2.5 L model Oil filter 68 mm (2.68 in) in outer diameter 14 N.m (1.4 kgf-m, 10.3 ft-lb) or tighten 1 rotation. Oil filter 65 mm (2.56 in) in outer diameter 12 N.m (1.2 kgf-m, 8.7 ft-lb) or tighten 2/3 - 3/4 rotation. CAUTION: If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke or causing a fire.
  7. Replace the service hole cover in the original position.
  8. After installing the oil filter, run the engine and make sure that no oil is leaking around seal rubber. NOTE: The filter element and filter case are permanently jointed; therefore, interior cleaning is not necessary.
  9. Check the engine oil level. < Ref. to «INSPECTION»(ref-306916-S04972951572008122600000) , Engine Oil . >

Scheme 60

Scheme 60: 2.5 L NON-TURBO MODEL
  1. Remove the intake duct and intake chamber.
  2. Remove the battery.
  3. Disconnect the spark plug cord.
  4. Remove the spark plug with a spark plug socket.
  5. Tighten the new spark plug lightly with hand, and then secure with a spark plug socket to the specified torque. Recommended spark plug: NGK: FR5AP-11 Tightening torque: 21 N.m (2.1 kgf-m, 15.2 ft-lb) NOTE: Be sure to place the gasket between the cylinder head and spark plug. If the torque wrench is not available, tighten the spark plug until gasket contacts cylinder head; then tighten further 1/4 to 1/2 turns.

Scheme 61

Scheme 61: 2.5 L TURBO AND 3.0 L MODEL

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Scheme 63

Scheme 63
  1. Remove the battery and battery carrier.
  2. Remove the air cleaner case.
  3. Detach the connector from ignition coil.
  4. Remove the ignition coil. 2.5 L turbo model 3.0 L model
  5. Remove the spark plug with a spark plug socket.
  6. Tighten the new spark plug lightly with hand, and then secure with a spark plug socket to the specified torque. Recommended spark plug: 2.5 L Turbo model NGK: SILFR6A 3.0 L model NGK: ILFR6B Tightening torque: 21 N.m (2.1 kgf-m, 15.2 ft-lb)
  7. Tighten the ignition coil. Tightening torque: 16 N.m (1.6 kgf-m, 11.7 ft-lb) NOTE: Be sure to place the gasket between the cylinder head and spark plug. If the torque wrench is not available, tighten the spark plug until gasket contacts cylinder head; then tighten further 1/4 to 1/2 turns.

Scheme 64

Scheme 64: 2.5 L NON-TURBO AND 2.5 L TURBO MODEL

Scheme 65

Scheme 65
  1. Replace the belts if cracks, fraying or wear are found.
  2. Check the V-belt tension and adjust it if necessary by changing the generator installing position or idler pulley installing position. < Ref. to «REPLACEMENT»(ref-306916-S01031760422008122600000) , V-belt . > Belt tension (without belt tension gauge): (A) When installing new part: 7 - 9 mm (0.276 - 0.354 in) At inspection: 9 - 11 mm (0.354 - 0.433 in) (B) When installing new part: 7.5 - 8.5 mm (0.295 - 0.335 in) At inspection: 9.0 - 10.0 mm (0.354 - 0.394 in) Belt tension (with belt tension gauge): (A) When installing new part: 640 - 785 N (65.3 - 80.0 kgf, 144 - 176 lbf) At inspection: 490 - 640 N (50 - 65 kgf, 110- 144 lbf) (B) When installing new part: 620 - 760 N (63 - 77 kgf, 140 - 170 lbf) At inspection: 350 - 450 N (36 - 46 kgf, 79 - 101 lbf)

Scheme 66

Scheme 66: 3.0 L MODEL
  1. Replace the belts if cracks, fraying or wear are found.
  2. Check that the V-belt automatic belt tensioner indicator (A) is within the range (D).

AUTOMATIC TRANSMISSION FLUID

CAUTIONIf the ATF is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

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Scheme 70
  1. Drain the ATF by removing drain plug. NOTE: Before starting work, cool off the ATF well. 4AT model 5AT model
  2. Replace the gasket with new part, and then tighten the drain plug to specified torque. Tightening torque: 4AT model 25 N.m (2.5 kgf-m, 18.1 ft-lb) 5AT model 20 N.m (2.0 kgf-m, 14.8 ft-lb)
  3. Pour in the ATF using the oil charge pipe. Recommended ATF: Refer to "RM" section. < Ref. to «FLUID»(ref-306916-S00450311242008122600000) , RECOMMENDED MATERIALS, Recommended Materials . > Capacity: Fill with the same amount of ATF as drained.
  4. Check the ATF level. < Ref. to «INSPECTION»(ref-306916-S03181584782008122600000) , Automatic Transmission Fluid . > 4AT model 5AT model

POWER STEERING FLUID LEVEL

CAUTIONIf the power steering fluid is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

Note. Check at power steering fluid temperature 20°C (68°F); read the fluid level on the "COLD" side. Check at power steering fluid temperature 80°C (176°F); read the fluid level on the "HOT' side.

Scheme 71

Scheme 71
  1. Place the vehicle with engine "OFF" on a level surface.
  2. Check the fluid level using the scale on the outside of the reservoir tank (A). If the level is below "MIN" (B), add fluid to bring it up to "MAX" (C). NOTE: If fluid level is at MAX level or above, drain fluid to keep the level in the specified range of indicator by using a syringe or the like. Recommended fluid: Refer to "RM" section. < Ref. to «FLUID»(ref-306916-S00450311242008122600000) . > Fluid capacity: 0.8 l (0.8 US qt, 0.7 lmp qt)

POWER STEERING FLUID FOR LEAKS

CAUTIONIf the power steering fluid is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

Inspect the underside of oil pump and gearbox of power steering system, hoses, pipes and their couplings for fluid leaks.

If the fluid leaks are found, retighten their fitting bolts (or nuts) and/or replace their parts.

Note. Wipe the leaked fluid off after correcting fluid leaks. Also pay attention to clearances between hoses (or pipes) and other parts when inspecting fluid leaks.