Contents Wiring diagrams Section: Automatic Transmission 5AT All sections

REVERSE BRAKE Subaru Legacy BM/BR

Automatic Transmission 5AT 8 illustrations ~587 words

REVERSE BRAKE

Check the following items.

  1. Snap ring for wear, return spring for breakage, and spring retainer for deformation
  2. Lip seal and D-ring for damage
  3. Piston operation
  4. Piston stroke

Scheme 210

Scheme 210: ADJUSTMENT

Scheme 211

Scheme 211

Scheme 212

Scheme 212
  1. Using the ST, measure the height "A" from the AT main case mating surface to convex surface of oil pump cover. ST 499575400 GAUGE
  2. Using the ST, measure the depth "B" from the convex surface of oil pump cover to thrust bearing transferring surface. ST 499575400 GAUGE
  3. Calculate the measured value from step 1 ) and 2 ), and then set the calculated value as "C". Calculation formula: C = A - B
  4. Using the ST, measure the depth "D" from the AT main case mating surface to thrust bearing transferring surface of front sun gear. ST 499575400 GAUGE
  5. Set the value as "E" which subtract the thickness of ST (499575400 GAUGE) from the measured value on step 4 ). Calculation: E (mm) = D - 15 [E (in) = D - 0.59]
  6. Calculation formula: Select one thrust bearing from the table to adjust clearance within 0.25 - 0.55 mm (0.0098 - 0.0217 in). When clearances are 0.25 mm (0.0098 in): T (mm) = E - C + 0.03 [T (in) = E-C + 0.0012] When clearances are 0.55 mm (0.0217 in): T (mm) = E - C + 0.27 [T (in) = E-C + 0.0106] T: Thrust bearing thickness C: Distance from oil pump cover mating surface to rear end of oil pump cover E: Depth from mating surface of AT main case to bearing surface of front sun gear NOTE: Calculation formula for "T" above is applied when measuring with the ST (499575400 GAUGE). In the calculation without using ST, substitute the thickness of collar used to calculate the value "E" on step 5 ). THRUST BEARING SPECIFICATIONS Thrust bearing Part No. Thickness mm (in) 806548020 3.2 (0.126) 606548030 3.4 (0.134) 806548040 3.6 (0.142) 806548050 3.8 (0.150) 806548060 4.0 (0.157) 806548070 4.2 (0.165)

Scheme 213

Scheme 213: REMOVAL

Scheme 214

Scheme 214

Scheme 215

Scheme 215
  1. Remove the transmission assembly from the vehicle. Ref. to «REMOVAL»(ref-371902-S37686204272010091900000) , Automatic Transmission Assembly.
  2. Pull out the torque converter assembly. Ref. to «REMOVAL»(ref-371902-S04595510652010091900000) , Torque Converter Assembly.
  3. Lift up the lever on the rear side of transmission harness connector, and then disconnect it from the stay.
  4. Wrap vinyl tape around the nipple attached to the air breather hose.
  5. Remove the transmission hanger COMPL.
  6. Remove the control valve body assembly. Ref. to «REMOVAL»(ref-371902-S36943346192010091900000) , Control Valve Body.
  7. Pull out the straight pin of manual plate.
  8. Remove the bolts securing range select lever, and then remove the select lever, manual plate and parking rod. NOTE: Be careful not to damage the lips of press-fitted oil seal in the case.
  9. Remove the detent spring.

Scheme 216

Scheme 216

Scheme 217

Scheme 217
  1. Install the detent spring to the transmission case. Tightening torque: 7 N.m (0.7 kgf-m, 5.2 ft-lb)
  2. Insert the range select lever, and tighten the bolts. Tightening torque: 6 N.m (0.6 kgf-m, 4.4 It-lb)
  3. Insert the manual plate and parking rod.
  4. Insert the straight pin to the manual plate.
  5. Install the oil pan and the control valve body assembly. Ref. to «INSTALLATION»(ref-371902-S20954234102010091900000) , Control Valve Body.
  6. Install the transmission hanger COM PL. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
  7. Insert the transmission connector to the stay.
  8. Install the air breather hose. Ref. to «INSTALLATION»(ref-371902-S15173255992010091900000) , Air Breather Hose.
  9. Install the torque converter assembly. Ref. to «INSTALLATION»(ref-371902-S01601256022010091900000) , Torque Converter Assembly>
  10. Install the transmission assembly to the vehicle. Ref. to «INSTALLATION»(ref-371902-S14197603732010091900000) , Automatic Transmission Assembly.