PROCEDURE
| Step | Check | Yes | No |
|---|---|---|---|
| 1 START INSPECTIONS. Perform the pre-inspection. Refer to INSPECTION , General Description. Perform the self-diagnosis. Refer to OPERATION , Diagnostic Chart for Self-Diagnosis. | Does the self-diagnosis operate? | Go to step 2. | Refer to A/C OR SELF-DIAGNOSIS SYSTEMS DO NOT OPERATE , Diagnostics for A/C System Malfunction. |
| 2 IDENTIFY MALFUNCTION PART. Identify the malfunction part with self-diagnosis. | Can the malfunction part be confirmed? | Repair the malfunctioning part in accordance with each diagnostic chart. | Go to step 3 . |
| 3 CHECK COMPARTMENT TEMPERATURE. Turn on the A/C switch. Turn the temperature control dial at maximum cool position. Check the compartment temperature change. | Does the compartment temperature change? | Go to step 4. | Refer to COMPARTMENT TEMPERATURE DOES NOT CHANGE, OR A/C SYSTEM DOES NOT RESPOND PROMPTLY , . |
| 4 CHECK A/C SYSTEM RESPONSE. Change the temperature setting, and check the response of A/C system. | Does the A/C system respond quickly? | A/C system is normal. | Refer to COMPARTMENT TEMPERATURE DOES NOT CHANGE, OR A/C SYSTEM DOES NOT RESPOND PROMPTLY , . |
DIAGNOSIS PROCEDURE
CAUTION
- Never connect the battery in reverse polarity. Doing so may immediately damage the auto A/C control module.
- Do not disconnect the battery terminals while the engine is running. A large counter electromotive force will be generated in the generator, and this voltage may damage electronic parts such as auto A/C control module etc.
- Before disconnecting the connectors of sensors and the auto A/C control module, be sure to turn off the ignition switch. Auto A/C control module may be damaged.
- Every A/C-related part is a precision part. Do not drop them.
- Airbag system wiring harness is routed near the A/C control panel and junction box.
| CAUTION | Do not use electrical test equipment on the airbag system wiring harness and connector. Be careful not to damage the airbag system wiring harness when servicing the A/C control panel and junction box. |
BATTERY
- Measure the battery voltage and specific gravity of the electrolyte. Standard voltage: 12 V Specific gravity: 1.260 or more
- Check the condition of the fuses for A/C system power supply and other fuses.
- Check the condition of harness and harness connector connections.
Scheme 216
- Turn the ignition switch to ON, and press the A/C switch.
- Turn the temperature control dial to maximum hot position.
- Set the blow vents to the DEF position.
- Turn the fan switch to "MAX" position.
- Put a strip of paper close to the front side of in-vehicle sensor suction port (A) located in the instrument panel lower cover, and check that air is being sucked into the port by seeing the paper moving towards the port. NOTE: Be careful not to let the paper get sucked into the port.
- If the paper does not move at all, remove the instrument panel lower cover Refer to «REMOVAL»(ref-357250-S24911419492010031100000) , Instrument Panel Lower Cover. and check for poor connection of the aspirator hose (A), in-vehicle sensor and heater unit, and repair them if necessary.
Scheme 217
A/C LINE
Check the connection for A/C line (A) and lower side high-pressure pipe.
Scheme 218
CONTROL LINKAGE
- Check the state of mode door linkage.
- Check the state of air mix door linkage.
- Check the state of FRESH/RECIRC door linkage.
CONTROL SWITCHES
Start the engine and warm up completely.
- Inspection using switches SWITCHES INSPECTION CHART No. Point to check Switch operation Judgement standard 1 Air flow control dial Turn the dial to the right. Outlet opening (mode) switches AUTO --> VENT --> BI-LEVEL --> HEAT --> DEF/HEAT --> DEF each time turning the dial. 2 Fan speed control dial Turn the dial to the right. Each time the dial is turned, the fan speed switches OFF --> AUTO --> 1st --> 2nd --> 3rd --> 4th --> 5th --> 6th --> 7th. 3 FRESH/RECIRC switch Press the FRESH/RECIRC switch. Inlet opening switches RECIRC --> FRESH --> RECIRC each time pressing the switch. (LED illuminates at RECIRC) Set the air flow control dial and fan speed control dial to the AUTO position. The system switches to AUTO. 4 A/C switch Turn the A/C switch to ON with the fan speed control dial set to other than OFF position. The LED lights and the compressor operates. Set the air flow control dial and fan speed control dial to the AUTO position. The system switches to AUTO. 5 Auto function Operate in order from Set the following dial and switch to AUTO. Air flow control dial Fan speed control dial FRESH/RECIRC switch A/C switch Turn the temperature control dial completely to the left, and set to the maximum cool position. Outlet air temperature: COOL Fan speed: Max. Outlet opening: VENT Inlet opening: RECIRC Compressor: AUTO 3) Turn the temperature control dial to the right slowly up to the maximum hot position. Outlet air temperature: COOL --> HOT Fan speed: AUTO Outlet opening: AUTO Inlet opening: AUTO Compressor: AUTO 4) Turn the temperature control dial fully to the right, to the maximum hot position. Outlet air temperature: HOT Fan speed: Max. Outlet opening: HEAT Inlet opening: FRESH Compressor: AUTO 6 Defroster Interlock Function Set the air flow control dial to the DEF or the DEF/HEAT position. Outlet air temperature: AUTO Fan speed: AUTO Outlet opening: DEF or DEF/HEAT Inlet opening: FRESH Compressor: ON 7 Rear defogger switch Press the rear defogger switch. LED illuminates.
- Inspection of compressor operation COMPRESSOR OPERATION INSPECTION CHART No. Point to check Switch operation Judgement standard 1 Compressor Turn the A/C switch to ON. Set the FAN switch between LO and HI. Compressor: ON
- Inspection of illumination control ILLUMINATION CONTROL INSPECTION CHART No. Point to check Switch operation Judgement standard 1 Illumination Turn the lighting switch to ON. Illumination comes on. If the LED lights, the LED will dim.
Scheme 219
Scheme 220
Scheme 221
Scheme 222
| Terminal No. | Content | Measuring condition | Specification |
|---|---|---|---|
| 1 | Mode actuator # 4 | Actuator operating | 8 V or more |
| 2 | Mode actuator # 3 | Actuator operating | 8 V or more |
| 3 | Mode actuator # 2 | Actuator operating | 8 V or more |
| 4 | Mode actuator # 1 | Actuator operating | 8 V or more |
| 6 | Intake door actuator (FRESH) | FRESH mode | 1 V or less |
| 7 | Intake door actuator (MIX) | MIX mode | 1 V or less |
| 8 | Intake door actuator (RECIRC) | RECIRC mode | 1 V or less |
| 9 | Blower fan ON signal | Blower fan is ON | 1 V or less |
| 11 | A/C cut-off signal | A/C is cut off | 1 V or less |
| 14 | GND for sensors | Always | 1 V or less |
| 15 | ACC power supply | ACC ON | Battery voltage |
| 16 | Sunload sensor | Sunlight is contacting sensor | 1 - 4V |
| 17 | RECIRC sensor | Ignition switch ON | 25°C: 2.5 V |
| 18 | Post evaporator sensor | Depends on temperature after the evaporator. | 1 - 4.5 V |
| 19 | CAN Lo | Unable to measure the voltage for digital signal. | |
| 20 | CAN Hi | Unable to measure the voltage for digital signal. | |
| 25 | Air mix actuator #4 | Air mix actuator is operating | 8 V or more |
| 26 | Air mix actuator #3 | Air mix actuator is operating | 8 V or more |
| 27 | Air mix actuator #2 | Air mix actuator is operating | 8 V or more |
| 28 | Air mix actuator #1 | Air mix actuator is operating | 8 V or more |
| 31 | BATT | Always | Battery voltage |
| 32 | IGN | Ignition ON | Battery voltage |
| 34 | Ground | Always | 1 V or less |
| 36 | A/C ON signal | A/C is operating | 8 V or more |
| 35 | ILL | Illumination ON (Measure between 37 - 35) | Battery voltage |
| 37 | ILL+ | ||
| 39 | Rr defogger switch output | When the rear defogger switch is ON | 1 V or less |
| 40 | Fan control signal | Ignition switch : ON, Blower switch : ON | 8 V or more |
TERMINAL REFERENCE CHART
AIR CONDITIONER AUTO A/C MODEL
Refer to appropriate Air Conditioning System Wiring Diagrams in graphics in this article or in SYSTEM WIRING DIAGRAMS article.
Scheme 223
SENSOR CHECK TABLE
Note. When the sunload sensor check is performed indoors or in the shade, it could be diagnosed as having an open circuit. Always check the sunload sensor at a location exposed to direct sunlight.
| Air flow control dial position | Fan dial position | Sensor | No trouble | Short circuit | Open circuit | When currently malfunctioning | When having malfunctioned in the past |
|---|---|---|---|---|---|---|---|
| AUTO | AUTO | In-vehicle sensor | FRESH/RECIRC switch LED is turned off | FRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. <=> turns off for 0.2 sec.) | FRESH/RECIRC switch LED blinks (Illuminates for 1 sec. <=> turns off for 1 sec.) | Rear window defogger switch LED is turned off | Rear window defogger switch LED illuminates |
| 1st | Ambient sensor | FRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. <=>turns off for 0.2 sec.) | |||||
| 2nd | Evaporator sensor | FRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec.) <=> turns off for 0.2 sec. | |||||
| 3rd | Engine coolant temperature sensor | ||||||
| 4th | Sunload sensor | RECIRC switch LED blinks (Illuminates for 0.2 sec. <=> turns off for 0.2 sec.) | |||||
| 5th -7th | CAN communication |
SENSOR CHECK REFERENCE CHART
OPERATING MODE TABLE
| Operation | Fan speed control dial position | |||||||
|---|---|---|---|---|---|---|---|---|
| AUTO | 1st | 2nd | 3rd | 4th | 5th | 6th | 7th | |
| Blower fan | 4V | 4V | 4.9 V | 5.9 V | 7.0 V | 8.3 V | 9.8 V | 14V |
| FRESH/RECIRC door | RECIRC | RECIRC | MIX | FRESH | FRESH | FRESH | FRESH | FRESH |
| Air flow control door | FACE | FACE | FACE | B/L | HEAT | HEAT | D/H | D/H |
| Air mix door | 0% | 0% | 0% | 50% | 50% | 100% | 100% | 100% |
| A/C compressor | OFF | ON | ON | ON | ON | ON | ON | ON |
OPERATING MODE REFERENCE CHART
DRIVE SIGNAL CHECK TABLE
| Air flow control dial position | Fan speed control dial position | Drive signal to check | A/C switch LED | No trouble | Short circuit | Open circuit | When currently malfunctioning | When having malfunctioned in the past |
|---|---|---|---|---|---|---|---|---|
| FACE | AUTO | MIX #1 | Blinking (Illuminates for 0.2 sec. <=> turns off for 0.2 sec.) | FRESH/RECIRC switch LED is turned off | FRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. <=> turns off for 0.2 sec.) | FRESH/RECIRC switch LED blinks (Illuminates for 1 sec. <=> turns off for 1 sec.) | Rear window defogger switch LED is turned off | Rear window defogger switch LED illuminates |
| 1st | MIX #2 | |||||||
| 2nd | MIX #3 | |||||||
| 3rd - 7th | MIX #4 | |||||||
| AUTO | MODE #1 | Blinking (Illuminates for 1 sec. <=> turns off for 1 sec.) | ||||||
| 1st | MODE #2 | |||||||
| 2nd | MODE #3 | |||||||
| 3rd - 7th | MODE #4 |
DRIVE SIGNAL CHECK REFERENCE CHART