Continuously Variable Transmission (TR580) (Service Information): Removal & Installation Subaru Forester SJ

REPLACEMENT

Scheme 337

Scheme 338

Scheme 339

1. Lift up the vehicle.
2. Remove the under cover front - transmission.
3. Remove the CVTF drain plug.
4. Check the CVTF condition. < Ref. to «CONDITION CHECK»(ref-662125-S41187503302014101300000) , CVTF. >
5. Install the CVTF drain plug and gasket. NOTE: Use a new gasket. Tightening torque: 31 N.m (3.2 kgf-m, 22.9 ft-lb)
6. Remove the filler plug.
7. Add the specified fluid up to the filler plug hole lower section. Specified fluid: < Ref. to «HYDRAULIC CONTROL AND LUBRICATION»(ref-662125-S26051206952014101300000) , SPECIFICATION, General Description. >
8. Temporarily tighten the filler plug.
9. Idle the engine to raise CVTF temperature to 35 - 45°C (95 - 113°F) on Subaru Select Monitor.
10. Operate the select lever in P --> R --> N --> D and D --> N --> R --> P to circulate CVTF with the engine idling. CAUTION: Pay special attention to the following operations as the engine is at idle.
11. With the select lever shifted to "P" range and the engine started, lift up the vehicle. Adjust the CVTF level and check for leakage. < Ref. to «ADJUSTMENT»(ref-662125-S03981071882014101300000) , CVTF. >
12. Replace with a new gasket, and attach the filler plug. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
13. Install the under cover front - transmission. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)

Scheme 340

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Scheme 342

1. Lift up the vehicle.
2. Remove the under cover front - transmission.
3. Remove the differential gear oil drain plug using TORX® bit T70. Drain differential gear oil.
4. Install the differential gear oil drain plug using TORX® bit T70. NOTE: Use a new gasket. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
5. Remove the filler plug.
6. Pour gear oil into the filler plug hole. Recommended gear oil: < Ref. to «RECOMMENDED GEAR OIL»(ref-662125-S13430500762014101300000) , SPECIFICATION, General Description. > Gear oil capacity: < Ref. to «RECOMMENDED GEAR OIL»(ref-662125-S13430500762014101300000) , SPECIFICATION, General Description. >
7. Adjust the level of differential gear oil. < Ref. to «ADJUSTMENT»(ref-662125-S23366760202014101300000) , Differential Gear Oil. >

1. Lift up the vehicle.
2. Remove the center exhaust pipe. < Ref. to «REMOVAL»(ref-662139-S39323760682014101300000) , Center Exhaust Pipe. >
3. Remove the center exhaust cover.
4. Clean the transmission exterior.
5. Remove the propeller shaft. < Ref. to «REMOVAL»(ref-662131-S39075214892014101300000) , Propeller Shaft. >
6. Using a screwdriver or ST, remove the oil seal trying not to damage the extension case. ST 398527700 PULLER ASSY
7. Using the ST, install the oil seal. NOTE: Use a new oil seal. Apply CVTF to the oil seal lip and press-fitting surface. ST 498057300 OIL SEAL INSTALLER
8. Install the propeller shaft. < Ref. to «INSTALLATION»(ref-662131-S04185762852014101300000) , Propeller Shaft. >
9. Install the center exhaust cover. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
10. Install the center exhaust pipe. < Ref. to «INSTALLATION»(ref-662139-S42765677552014101300000) , Center Exhaust Pipe. >
11. Adjust the CVTF level and check there is no leakage. < Ref. to «ADJUSTMENT»(ref-662125-S03981071882014101300000) , CVTF. >

Scheme 343

1. Remove the front wheels. < Ref. to «REMOVAL»(ref-662132-S36024779132014101300000) , Tire and Wheel. >
2. Remove the center exhaust pipe. < Ref. to «REMOVAL»(ref-662139-S39323760682014101300000) , Center Exhaust Pipe. >
3. Remove the differential gear oil drain plug using TORX® bit T70, and then drain differential gear oil.
4. Tighten the differential gear oil drain plug. NOTE: Use a new gasket. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
5. Disconnect the stabilizer link from the front arm.
6. Remove the bolts which secure to the front housing, and separate the front arm and housing.
7. Using a crowbar, etc., pull out until the front drive shaft transmission side joint slides move smoothly. NOTE: Place cloth between the crowbar and the transmission in order to avoid damaging the transmission side retainer.
8. Hold the transmission side joint of the front drive shaft by hand and extract the housing from the transmission while pressing the housing outward, so as not to stretch the boot. NOTE: Before pulling RH front drive shaft from transmission, turn the steering wheel to left hand full lock. Before pulling LH front drive shaft from transmission, turn the steering wheel to right hand full lock.
9. Remove the differential side retainer oil seal using driver wrapped with vinyl tape etc.
10. Using the ST, install the differential side retainer oil seal by lightly tapping with a hammer. NOTE: Apply differential gear oil to the lip surface, so that the oil seal lip is not deformed. Apply differential gear oil to the press-fitting surface of oil seal and the differential side retainer. Oil seal has an identification mark (R, L). When installing oil seals, do not confuse the left and right. ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
11. Set the ST to side retainer. ST 28399SA010 OIL SEAL PROTECTOR
12. Replace the circlip of the drive shaft with a new part.
13. Insert the front drive shaft spline section into transmission and remove the ST (DIFFERENTIAL SIDE OIL SEAL INSTALLER). NOTE: Apply grease to the side retainer oil seal lip. Before inserting RH front drive shaft into transmission, turn the steering wheel to left hand full lock. Before inserting LH front drive shaft into transmission, turn the steering wheel to right hand full lock.
14. Insert the drive shaft into the transmission securely by pressing the housing from outside of the vehicle.
15. Insert the ball joint into housing and secure with bolt. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) CAUTION: Do not apply grease to the tapered portion of ball stud. Before tightening, make sure the lower side of housing and stepped section of ball joint are in contact.
16. Attach the stabilizer link to the front arm. Tightening torque: 60 N.m (6.1 kgf-m, 44.3 ft-lb)
17. Install the center exhaust pipe. < Ref. to «INSTALLATION»(ref-662139-S42765677552014101300000) , Center Exhaust Pipe. >
18. Fill differential gear oil. < Ref. to «DIFFERENTIAL GEAR OIL»(ref-662125-S13955344432014101300000) . >
19. Adjust the differential gear oil level, and check for leakage. < Ref. to «ADJUSTMENT»(ref-662125-S23366760202014101300000) , Differential Gear Oil. >
20. Install the under cover front - transmission. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
21. Install the front wheels. < Ref. to «INSTALLATION»(ref-662132-S05409564782014101300000) , Tire and Wheel. >

REMOVAL

Scheme 344

1. Lift up the vehicle.
2. Remove the under cover front - transmission.
3. Remove the harness connector from turbine speed sensor.
4. Remove the turbine speed sensor.

INSTALLATION

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

Turbine speed sensor

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Under cover front - transmission

18 N.m (1.8 kgf-m, 13.3 ft-lb)

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Scheme 346

1. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 20 (+) - No. 1 (-)
2. Start and warm up the engine.
3. Check the waveform and output voltage of the turbine speed sensor with engine idling. NOTE: The waveform cycle changes as the speed changes.

Scheme 347

1. Lift up the vehicle.
2. Remove the under cover front - transmission.
3. Remove the harness connector from secondary speed sensor.
4. Remove the secondary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

Secondary speed sensor

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Under cover front - transmission

18 N.m (1.8 kgf-m, 13.3 ft-lb)

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Scheme 349

1. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 7 (+) - No. 1 (-)
2. Start and warm up the engine.
3. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
4. Shift the select lever to "D" range.
5. Check the waveform and output voltage of the secondary speed sensor with engine idling. NOTE: The waveform cycle changes as the speed changes.

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Scheme 351

1. Remove the transmission assembly. < Ref. to «REMOVAL»(ref-662125-S41983509812014101300000) , Automatic Transmission Assembly. >
2. Remove the primary speed sensor.
3. Remove the harness connector from primary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

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Scheme 353

1. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 6 (+) - No. 1 (-)
2. Start and warm up the engine.
3. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
4. Shift the select lever to "D" range.
5. Check the waveform and output voltage of the primary speed sensor with engine idling. NOTE: The waveform cycle changes as the speed changes.

Scheme 354

1. Disconnect the ground cable from battery.
2. Lift up the vehicle.
3. Remove the secondary pressure sensor connector.
4. Remove the secondary pressure sensor.

Install in the reverse order of removal.

Note. Use new O-rings.

Tightening torque

39 N.m (4.0 kgf-m, 28.8 ft-lb)

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Scheme 357

1. Lift up the vehicle.
2. Clean the transmission exterior.
3. Remove the CVTF drain plug to drain CVTF.
4. Remove the oil pan. CAUTION: Be careful not to allow foreign matter such as dust or dirt to enter the oil pan.
5. Remove the magnet.
6. Remove the oil strainer.
7. Remove the O-ring from oil strainer.

Scheme 358

1. Clean the mating surface of oil pan and transmission case.
2. Install the O-ring to the oil strainer. NOTE: Use new O-rings. Apply CVTF to the O-ring.
3. Install the oil strainer. Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
4. Clean the magnet.
5. Attach the magnet at the specified position of the oil pan.
6. Apply liquid gasket all around the oil pan mating surface seamlessly. Liquid gasket: THREE BOND 1217B (Part No. K0877YA020) or equivalent
7. Install the oil pan by equally tightening the bolts. Tightening torque: 5 N.m (0.5 kgf-m, 3.7 ft-lb)
8. Refill CVTF and adjust the level. < Ref. to «REPLACEMENT»(ref-662125-S29332035262014101300000) , CVTF. >

Note. The control valve body is replaced as an assembly only, because it is a non-disassembly part.

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1. Disconnect the ground cable from battery.
2. Remove the clip (A) from the air intake boot.
3. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).
4. Loosen the clamp (C) which connects the air intake boot and throttle body.
5. Remove the air intake boot from the throttle body, and move the air intake boot to the left side wheel apron.
6. Disconnect the following connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal
7. Remove the pitching stopper.
8. Remove the air breather hose from the pitching stopper bracket, and then remove the pitching stopper bracket and transmission radio ground cord.
9. Remove the transmission case cover.
10. Remove the transmission harness stay and ground terminal.
11. Remove the transmission harness connector from the harness stay.
12. Remove the throttle body, and move it aside so that it will not interfere with the removal of the control valve. < Ref. to «REMOVAL»(ref-662118-S34374719702014101300000) , Throttle Body. > NOTE: Do not remove the preheater hose.
13. Clean the transmission exterior.
14. Fix the ST with tape, and set the ST to the vehicle. NOTE: When replacing the control valve body, the sheet is included in the control valve body for repairs. ST 18761AA010 SHEET SPECIAL TOOL
15. Remove the valve cover and gasket.
16. Remove the transmission harness from the valve cover.
17. Remove the O-ring from the transmission harness.
18. Disconnect the harness connector from the control valve body.
19. Remove the control valve body.
20. Remove the O-ring from the transmission.

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1. Clean the mating surface of valve cover and transmission side. CAUTION: When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.
2. Check the control valve body for dust and other foreign matter.
3. Install the O-ring. NOTE: Use new O-rings. Apply CVTF to the O-ring.
4. Install the control valve body. Install the control valve body to the transmission. CAUTION: Do not damage the O-ring. Perform installation so that the O-ring is not displaced. Temporarily tighten the bolt (A: silver). Attach the bolt (B). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb) Tighten the bolt (A: silver). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
5. Install the O-ring to the transmission harness. NOTE: Use new O-rings. Apply CVTF to the O-ring.
6. Install the transmission harness to the valve cover. Tightening torque: 7 N.m (0.7 kgf-m, 5.2 ft-lb)
7. Install the gasket to the transmission. NOTE: Use a new gasket.
8. Apply liquid gasket to the oval hole of gasket. Liquid gasket: THREE BOND 1215 (Part No. 004403007) or equivalent
9. Connect the transmission harness connector to the control valve body, and install the valve cover. CAUTION: Be careful not to catch the sheet of the ST. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
10. Remove the ST (SHEET SPECIAL TOOL).
11. Install the throttle body. < Ref. to «INSTALLATION»(ref-662118-S31445311952014101300000) , Throttle Body. >
12. Install the transmission harness connector to the harness stay.
13. Install the transmission harness stay and transmission ground terminal. NOTE: Install the transmission ground terminal in the direction within the range of approx. 30° (A). Tightening torque: T1: 7 N.m (0.7 kgf-m, 5.2 ft-lb) T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)
14. Install the transmission case cover. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
15. Install the pitching stopper bracket and transmission radio ground cord. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
16. Install the air breather hose to the pitching stopper bracket.
17. Install the pitching stopper. Tightening torque: T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb)
18. Connect the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
19. Install the air intake boot assembly. < Ref. to «INSTALLATION»(ref-662120-S17609314842014101300000) , Air Intake Boot. >
20. Adjust the CVTF level. < Ref. to «ADJUSTMENT»(ref-662125-S03981071882014101300000) , CVTF. >

Install in the reverse order of removal.

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Scheme 377

1. Disconnect the ground cable from battery.
2. Drain engine coolant. < Ref. to «REPLACEMENT»(ref-662122-S10453012002014101300000) , Engine Coolant. >
3. Remove the clip (A) from the air intake boot.
4. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).
5. Loosen the clamp (C) which connects the air intake boot and throttle body.
6. Remove the air intake boot from the throttle body, and move the air intake boot to the left side wheel apron.
7. Remove the harness bracket, and then remove the engine harness connector.
8. Disconnect the EGR control valve harness connector, throttle position sensor harness connector and manifold absolute pressure sensor harness connector.
9. Remove the engine hanger rear.
10. Disconnect the engine coolant outlet hose.
11. Remove the CVTF cooler (with warmer feature) from the transmission.
12. Remove the CVTF inlet hose and outlet hose from the pipe on the transmission side.
13. Disconnect the engine coolant inlet hose from the CVTF cooler (with warmer feature) assembly.
14. Remove the electric power steering harness from the clip, and remove the engine coolant inlet hose from the engine coolant pipe.

Scheme 378

1. Install the engine coolant inlet hose to the engine coolant pipe, and secure the electric power steering harness to the clip. NOTE: With the triangle mark on the engine coolant inlet hose facing the vehicle outside, install the hose to the engine side pipe.
2. Install the engine coolant inlet hose to the CVTF cooler (with warmer feature) assembly.
3. Install the CVTF inlet hose and CVTF outlet hose to transmission.
4. Install the CVTF cooler (with warmer feature) to the transmission. Tightening torque: 23 N.m (2.3 kgf-m, 17.0 ft-lb)
5. Connect the engine coolant outlet hose.
6. Check installation condition of each hose. Make sure the hoses do not interfere with each other or with other components. Check each hose for bent, excess curve, and twisting conditions.
7. Install the engine hanger rear. Tightening torque: 21 N.m (2.1 kgf-m, 15.5 ft-lb)
8. Connect the EGR control valve harness connector, throttle position sensor harness connector and manifold absolute pressure sensor harness connector.
9. Connect the engine harness connectors, then install the harness connector bracket. Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
10. Install the air intake boot assembly. < Ref. to «INSTALLATION»(ref-662120-S17609314842014101300000) , Air Intake Boot. >
11. Connect the battery ground terminal.
12. Fill engine coolant. < Ref. to «REPLACEMENT»(ref-662122-S10453012002014101300000) , Engine Coolant. >
13. Adjust the CVTF level. < Ref. to «ADJUSTMENT»(ref-662125-S03981071882014101300000) , CVTF. >

Scheme 379

Scheme 380

1. Remove the hoses from the CVTF cooler (with warmer feature).
2. Remove the bracket from the CVTF cooler (with warmer feature).

Scheme 381

1. Attach the bracket. Tightening torque: 23 N.m (2.3 kgf-m, 17.0 ft-lb)
2. Attach hoses to the CVTF cooler (with warmer feature). NOTE: Use a new CVTF cooler hose. Install so that the CVTF cooler hose is not folded over, excessively bent or twisted. Insert the CVTF cooler hose to the specified position in the proper direction.

1. Install the transfer driven gear assembly.
2. Install the transfer clutch assembly. < Ref. to «INSTALLATION»(ref-662125-S26674093152014101300000) , Transfer Clutch. >
3. Select the transfer driven gear shim. < Ref. to «ADJUSTMENT»(ref-662125-S35452078432014101300000) , Transfer Clutch. >
4. Install the extension case. < Ref. to «INSTALLATION»(ref-662125-S33791892442014101300000) , Extension Case. >
5. Install the transmission assembly to the vehicle. < Ref. to «INSTALLATION»(ref-662125-S29682088532014101300000) , Automatic Transmission Assembly. >

Scheme 382

1. Remove the ball bearing using ST. ST1 498077400 BEARING REMOVER ST2 899864100 REMOVER

Scheme 383

1. Using the ST, install the ball bearing. ST 899580100 INSTALLER

1. Install the reduction driven gear assembly.
2. Select the transfer drive gear shim. < Ref. to «ADJUSTMENT»(ref-662125-S08139713612014101300000) , Reduction Drive Gear. >
3. Install the parking pawl. < Ref. to «INSTALLATION»(ref-662125-S38624969572014101300000) , Parking Pawl. >
4. Attach the selected transfer drive gear shim to extension case with vaseline.
5. Install the transfer driven gear assembly. < Ref. to «INSTALLATION»(ref-662125-S39280161402014101300000) , Transfer Driven Gear. >
6. Install the transfer clutch assembly. < Ref. to «INSTALLATION»(ref-662125-S26674093152014101300000) , Transfer Clutch. >
7. Install the extension case. < Ref. to «INSTALLATION»(ref-662125-S33791892442014101300000) , Extension Case. >
8. Install the transmission assembly to the vehicle. < Ref. to «INSTALLATION»(ref-662125-S29682088532014101300000) , Automatic Transmission Assembly. >

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Scheme 387

1. Flatten the tab of the lock nut.
2. Using the ST, counter the rotation of the reduction driven gear assembly, and remove the lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35)
3. Remove the ball bearing using ST. ST1 499757002 INSTALLER ST2 498077300 REMOVER
4. Using the ST, remove the parking gear and transfer drive gear. ST 899864100 REMOVER
5. Remove the collar. NOTE: When collar has been removed, do not reuse the reduction driven gear and/or shaft, and replace it with reduction driven gear COMPL.

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1. Using the ST, attach the collar. NOTE: Attach the collar in the correct direction. Use a new reduction driven gear COMPL. ST 899580100 INSTALLER
2. Using the ST, install the parking gear. ST 499757002 INSTALLER
3. Using the ST, install the transfer drive gear. ST 499757002 INSTALLER
4. Using the ST, install the ball bearing. NOTE: Use a new ball bearing. ST 499277100 BUSHING 1-2 INSTALLER
5. Using the ST, counter the rotation of the reduction drive gear assembly, and install the lock nut. NOTE: Use a new lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35) Tightening torque: 95 N.m (9.7 kgf-m, 70.1 ft-lb)
6. Crimp the lock nut in 4 locations. CAUTION: Do not allow the lock nut to be cracked during crimping operation.

Note. Although CVTF filter is a maintenance-free part, replace it if a large quantity of wear debris and metal particles are found in CVTF and CVTF filter. For removal of CVTF filter, refer to "Transmission Case". < Ref. to REMOVAL , Transmission Case. > < Ref. to DISASSEMBLY , Transmission Case. >

Note. For installation of CVTF filter, refer to "Transmission Case". < Ref. to ASSEMBLY , Transmission Case. > < Ref. to INSTALLATION , Transmission Case. >

Note. Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

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1. Remove the transmission assembly from the vehicle. < Ref. to «REMOVAL»(ref-662125-S41983509812014101300000) , Automatic Transmission Assembly. >
2. Remove the air breather hose. < Ref. to «REMOVAL»(ref-662125-S29877229372014101300000) , Air Breather Hose. >
3. Remove the control valve body. < Ref. to «REMOVAL»(ref-662125-S05330844772014101300000) , Control Valve Body. >
4. Remove the transmission harness. < Ref. to «REMOVAL»(ref-662125-S13094871042014101300000) , Transmission Harness. >
5. Remove the turbine speed sensor. < Ref. to «REMOVAL»(ref-662125-S09967839992014101300000) , Turbine Speed Sensor. >
6. Remove the secondary speed sensor. < Ref. to «REMOVAL»(ref-662125-S25223836642014101300000) , Secondary Speed Sensor. >
7. Remove the primary speed sensor. < Ref. to «REMOVAL»(ref-662125-S18851209832014101300000) , Primary Speed Sensor. >
8. Remove the inhibitor switch. < Ref. to «REMOVAL»(ref-662125-S29042756772014101300000) , Inhibitor Switch. >
9. Remove the extension case. < Ref. to «REMOVAL»(ref-662125-S37569680712014101300000) , Extension Case. >
10. Remove the transfer clutch assembly. < Ref. to «REMOVAL»(ref-662125-S35831018452014101300000) , Transfer Clutch. >
11. Remove the transfer driven gear assembly. < Ref. to «REMOVAL»(ref-662125-S25987466192014101300000) , Transfer Driven Gear. >
12. Remove the parking pawl. < Ref. to «REMOVAL»(ref-662125-S12375985392014101300000) , Parking Pawl. >
13. Remove the reduction driven gear assembly. < Ref. to «REMOVAL»(ref-662125-S14989209672014101300000) , Reduction Driven Gear. >
14. Remove the oil pan and oil strainer. < Ref. to «REMOVAL»(ref-662125-S10437929382014101300000) , Oil Pan and Strainer. >
15. Remove the transmission control device. < Ref. to «REMOVAL»(ref-662125-S04051298872014101300000) , Transmission Control Device. >
16. Remove the transmission case. < Ref. to «REMOVAL»(ref-662125-S21700603012014101300000) , Transmission Case. >
17. Remove the reduction drive gear. < Ref. to «REMOVAL»(ref-662125-S32977567772014101300000) , Reduction Drive Gear. >
18. Set the ST to secondary pulley, expand the V groove of pulley, and then completely loosen the variator chain. ST 18769AA010 EXPANDER PULLEY
19. Remove the chain guide. Remove the chain guide from lubrication pipe. Detach the four claws to remove the chain guide. Remove the lubrication pipe. Remove the support rod mounting bolts. Raise the support rod to remove the chain guide. Move the chain guide to the secondary pulley side. Detach the four claws to remove the chain guide. Remove the support rod. CAUTION: Protect the both pulleys and variator chain from scratching.
20. Remove the primary pulley mounting bolt.
21. Remove the primary pulley from the reverse brake housing and intersect the V groove of secondary pulley and the V groove of primary pulley. Remove the variator chain from primary pulley, and remove the primary pulley. CAUTION: Cover the V grooves of secondary pulley and primary pulley with cloth to protect the both pulleys and variator chain from scratching.
22. Remove the ST (EXPANDER PULLEY) from the secondary pulley.
23. Remove the variator chain from secondary pulley.
24. Remove the secondary pulley mounting bolts, and remove the secondary pulley.
25. Remove the seal ring from drive pinion retainer.
26. Remove the seal ring from the input shaft.

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1. Select shims for pulley alignment. < Ref. to «ADJUSTMENT»(ref-662125-S11742019072014101300000) , Primary Pulley and Secondary Pulley. >
2. Install the seal ring to the input shaft. NOTE: Use a new seal ring. When installing the seal ring, do not expand the seal ring too much. Apply CVTF to the seal rings.
3. Install the seal ring to drive pinion retainer. NOTE: Use a new seal ring. Apply CVTF to the seal rings.
4. Install the selected shims to the primary pulley bearing catch surface.
5. Install the secondary pulley to the drive pinion retainer.
6. Install and tighten the secondary pulley securing bolts. Tighten the three bolts until the seating surfaces contact the bearing retainer. NOTE: Be careful not to tilt the bearing retainer of the secondary pulley. Apply CVTF to the bolt. Tighten the bolts in the order of (A) --> (B) --> (C) --> (B). Tightening torque: 67.5 N.m (6.9 kgf-m, 49.8 ft-lb)
7. Place the variator chain on the V groove of the secondary pulley, and set the ST. ST 18769AA010 EXPANDER PULLEY
8. Expand the V groove of the secondary pulley.
9. Install the primary pulley to the reverse brake housing together with the variator chain. CAUTION: Cover the V grooves of primary pulley and secondary pulley with cloth to protect the both pulleys and variator chain from scratching. Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley. Install the primary pulley to the reverse brake housing so that the bolt hole of primary bearing retainer and the bolt hole of reverse brake housing are aligned.
10. Install the primary pulley bolt. Tightening torque: 21 N.m (2.1 kgf-m, 24.3 ft-lb)
11. Install the chain guide. Place the support rod inside of the variator chain. CAUTION: Protect the both pulleys and variator chain from scratching. Install the chain guide to the variator chain. Move the chain guide to the support rod side. While holding the support rod, press the chain guide so that the support rod runs through between the protrusions of chain guide and install the chain guide to the support rod. Install the support rod. Tightening torque: 21 N.m (2.1 kgf-m, 15.5 ft-lb) Install the lubrication pipe. Tightening torque: 21 N.m (2.1 kgf-m, 15.5 ft-lb) Install the chain guide so that the lubrication pipe runs through between the protrusions of each chain guide. Then remove the ST (PULLEY EXPANDER).
12. Install the reduction drive gear. < Ref. to «INSTALLATION»(ref-662125-S13246540752014101300000) , Reduction Drive Gear. >
13. Select the reduction drive gear shim. < Ref. to «ADJUSTMENT»(ref-662125-S08139713612014101300000) , Reduction Drive Gear. >
14. Install the transmission case. < Ref. to «INSTALLATION»(ref-662125-S25485974122014101300000) , Transmission Case. >
15. Install the transmission control device. < Ref. to «INSTALLATION»(ref-662125-S30180225932014101300000) , Transmission Control Device. >
16. Install the oil strainer and oil pan. < Ref. to «INSTALLATION»(ref-662125-S21783312532014101300000) , Oil Pan and Strainer. >
17. Install the reduction driven gear assembly. < Ref. to «INSTALLATION»(ref-662125-S03076756792014101300000) , Reduction Driven Gear. >
18. Install the transfer driven gear assembly. < Ref. to «INSTALLATION»(ref-662125-S39280161402014101300000) , Transfer Driven Gear. >
19. Install the transfer clutch assembly. < Ref. to «INSTALLATION»(ref-662125-S26674093152014101300000) , Transfer Clutch. >
20. Install the parking pawl. < Ref. to «INSTALLATION»(ref-662125-S38624969572014101300000) , Parking Pawl. >
21. Install the extension case. < Ref. to «INSTALLATION»(ref-662125-S33791892442014101300000) , Extension Case. >
22. Install the inhibitor switch. < Ref. to «INSTALLATION»(ref-662125-S15774655432014101300000) , Inhibitor Switch. >
23. Install the secondary speed sensor. < Ref. to «INSTALLATION»(ref-662125-S15719261792014101300000) , Secondary Speed Sensor. >
24. Install the primary speed sensor. < Ref. to «INSTALLATION»(ref-662125-S03857768892014101300000) , Primary Speed Sensor. >
25. Install the turbine speed sensor. < Ref. to «INSTALLATION»(ref-662125-S40602934422014101300000) , Turbine Speed Sensor. >
26. Install the transmission harness. < Ref. to «INSTALLATION»(ref-662125-S08105411802014101300000) , Transmission Harness. >
27. Install the control valve body. < Ref. to «INSTALLATION»(ref-662125-S06820125982014101300000) , Control Valve Body. >
28. Install the air breather hose. < Ref. to «INSTALLATION»(ref-662125-S10847740022014101300000) , Air Breather Hose. >
29. Install the transmission assembly to the vehicle. < Ref. to «INSTALLATION»(ref-662125-S29682088532014101300000) , Automatic Transmission Assembly. >

For removal of variator chain, refer to "Primary Pulley and Secondary Pulley". < Ref. to REMOVAL , Primary Pulley and Secondary Pulley. >

For installation of variator chain, refer to "Primary Pulley and Secondary Pulley". < Ref. to INSTALLATION , Primary Pulley and Secondary Pulley. >

1. Install the O-ring. NOTE: Use new O-rings. Apply CVTF to the O-ring.
2. Install the plate and the oil pump. NOTE: Apply CVTF to the bolt. Tightening torque: 8.5 N.m (0.9 kgf-m, 6.3 ft-lb)
3. Install the oil pump chain cover. < Ref. to «INSTALLATION»(ref-662125-S37566527912014101300000) , Oil Pump Chain. >
4. Install the torque converter assembly. < Ref. to «INSTALLATION»(ref-662125-S17193057542014101300000) , Torque Converter Assembly. >
5. Install the transmission assembly to the vehicle. < Ref. to «INSTALLATION»(ref-662125-S29682088532014101300000) , Automatic Transmission Assembly. >

1. Remove the transmission assembly from the vehicle. < Ref. to «REMOVAL»(ref-662125-S41983509812014101300000) , Automatic Transmission Assembly. >
2. Remove the air breather hose. < Ref. to «REMOVAL»(ref-662125-S29877229372014101300000) , Air Breather Hose. >
3. Remove the control valve body. < Ref. to «REMOVAL»(ref-662125-S05330844772014101300000) , Control Valve Body. >
4. Remove the transmission harness. < Ref. to «REMOVAL»(ref-662125-S13094871042014101300000) , Transmission Harness. >
5. Remove the turbine speed sensor. < Ref. to «REMOVAL»(ref-662125-S09967839992014101300000) , Turbine Speed Sensor. >
6. Remove the secondary speed sensor. < Ref. to «REMOVAL»(ref-662125-S25223836642014101300000) , Secondary Speed Sensor. >
7. Remove the primary speed sensor. < Ref. to «REMOVAL»(ref-662125-S18851209832014101300000) , Primary Speed Sensor. >
8. Remove the inhibitor switch. < Ref. to «REMOVAL»(ref-662125-S29042756772014101300000) , Inhibitor Switch. >
9. Remove the extension case. < Ref. to «REMOVAL»(ref-662125-S37569680712014101300000) , Extension Case. >
10. Remove the transfer clutch assembly. < Ref. to «REMOVAL»(ref-662125-S35831018452014101300000) , Transfer Clutch. >
11. Remove the transfer driven gear assembly. < Ref. to «REMOVAL»(ref-662125-S25987466192014101300000) , Transfer Driven Gear. >
12. Remove the parking pawl. < Ref. to «REMOVAL»(ref-662125-S12375985392014101300000) , Parking Pawl. >
13. Remove the reduction driven gear assembly. < Ref. to «REMOVAL»(ref-662125-S14989209672014101300000) , Reduction Driven Gear. >
14. Remove the oil pan and oil strainer. < Ref. to «REMOVAL»(ref-662125-S10437929382014101300000) , Oil Pan and Strainer. >
15. Remove the transmission control device. < Ref. to «REMOVAL»(ref-662125-S04051298872014101300000) , Transmission Control Device. >
16. Remove the transmission case. < Ref. to «REMOVAL»(ref-662125-S21700603012014101300000) , Transmission Case. >
17. Remove the reduction drive gear. < Ref. to «REMOVAL»(ref-662125-S32977567772014101300000) , Reduction Drive Gear. >
18. Remove the primary pulley, secondary pulley and variator chain. < Ref. to «REMOVAL»(ref-662125-S02654980602014101300000) , Primary Pulley and Secondary Pulley. >
19. Remove the reverse brake assembly. < Ref. to «REMOVAL»(ref-662125-S21463669012014101300000) , Reverse Brake Assembly. >
20. Remove the forward clutch assembly. < Ref. to «REMOVAL»(ref-662125-S21824348672014101300000) , Forward Clutch Assembly. >
21. Remove the drive pinion shaft assembly. < Ref. to «REMOVAL»(ref-662125-S17439895682014101300000) , Drive Pinion Shaft Assembly. >
22. Remove the front differential assembly. < Ref. to «REMOVAL»(ref-662125-S26443702442014101300000) , Front Differential Assembly. >
23. Remove the oil pump chain cover. < Ref. to «REMOVAL»(ref-662125-S34066288542014101300000) , Oil Pump Chain. >
24. Remove the oil pump. < Ref. to «REMOVAL»(ref-662125-S38968466972014101300000) , Oil Pump. >

1. Install the oil pump. < Ref. to «INSTALLATION»(ref-662125-S35048127242014101300000) , Oil Pump. >
2. Install the oil pump chain cover. < Ref. to «INSTALLATION»(ref-662125-S37566527912014101300000) , Oil Pump Chain. >
3. Install the front differential assembly. < Ref. to «INSTALLATION»(ref-662125-S19921564742014101300000) , Front Differential Assembly. >
4. Install the drive pinion shaft assembly. < Ref. to «INSTALLATION»(ref-662125-S41816454262014101300000) , Drive Pinion Shaft Assembly. >
5. Install the forward clutch assembly. < Ref. to «INSTALLATION»(ref-662125-S04877331292014101300000) , Forward Clutch Assembly. >
6. Install the reverse brake assembly. < Ref. to «INSTALLATION»(ref-662125-S35531720872014101300000) , Reverse Brake Assembly. >
7. Install the primary pulley, secondary pulley and variator chain. < Ref. to «INSTALLATION»(ref-662125-S19939440602014101300000) , Primary Pulley and Secondary Pulley. >
8. Install the reduction drive gear. < Ref. to «INSTALLATION»(ref-662125-S13246540752014101300000) , Reduction Drive Gear. >
9. Install the transmission case. < Ref. to «INSTALLATION»(ref-662125-S25485974122014101300000) , Transmission Case. >
10. Install the transmission control device. < Ref. to «INSTALLATION»(ref-662125-S30180225932014101300000) , Transmission Control Device. >
11. Install the oil strainer and oil pan. < Ref. to «INSTALLATION»(ref-662125-S21783312532014101300000) , Oil Pan and Strainer. >
12. Install the reduction driven gear assembly. < Ref. to «INSTALLATION»(ref-662125-S03076756792014101300000) , Reduction Driven Gear. >
13. Install the transfer driven gear assembly. < Ref. to «INSTALLATION»(ref-662125-S39280161402014101300000) , Transfer Driven Gear. >
14. Install the transfer clutch assembly. < Ref. to «INSTALLATION»(ref-662125-S26674093152014101300000) , Transfer Clutch. >
15. Install the parking pawl. < Ref. to «INSTALLATION»(ref-662125-S38624969572014101300000) , Parking Pawl. >
16. Install the extension case. < Ref. to «INSTALLATION»(ref-662125-S33791892442014101300000) , Extension Case. >
17. Install the inhibitor switch. < Ref. to «INSTALLATION»(ref-662125-S15774655432014101300000) , Inhibitor Switch. >
18. Install the secondary speed sensor. < Ref. to «INSTALLATION»(ref-662125-S15719261792014101300000) , Secondary Speed Sensor. >
19. Install the primary speed sensor. < Ref. to «INSTALLATION»(ref-662125-S03857768892014101300000) , Primary Speed Sensor. >
20. Install the turbine speed sensor. < Ref. to «INSTALLATION»(ref-662125-S40602934422014101300000) , Turbine Speed Sensor. >
21. Install the transmission harness. < Ref. to «INSTALLATION»(ref-662125-S08105411802014101300000) , Transmission Harness. >
22. Install the control valve body. < Ref. to «INSTALLATION»(ref-662125-S06820125982014101300000) , Control Valve Body. >
23. Install the air breather hose. < Ref. to «INSTALLATION»(ref-662125-S10847740022014101300000) , Air Breather Hose. >
24. Install the transmission assembly to the vehicle. < Ref. to «INSTALLATION»(ref-662125-S29682088532014101300000) , Automatic Transmission Assembly. >

Scheme 412

1. Remove the pitching stopper bracket and transmission radio ground cord, if mounted.
2. Remove the filler plug, oil drain plug and overflow drain plug. < Ref. to «REPLACEMENT»(ref-662125-S10698004482014101300000) , Differential Gear Oil. >
3. Remove all plugs.

Scheme 413

1. Install the oil drain plug. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
2. Install the overflow drain plug. NOTE: Overflow plug of differential gear oil is temporarily attached.
3. Install all plugs. NOTE: Use new O-rings. Tightening torque: T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb) T2: 25.5 N.m (2.6 kgf-m, 18.8 ft-lb)
4. Install the pitching stopper bracket and transmission radio ground cord. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)