Contents Wiring diagrams Section: Automatic HVAC System All sections

HVAC System (Auto AC) (Diagnostics): Other Subaru Forester SH

Automatic HVAC System 8 illustrations ~842 words

PROCEDURE

StepCheckYesNo
1 START INSPECTIONS . Perform the pre-inspection. Refer to INSPECTION , General Description . Perform the self-diagnosis. Refer to OPERATION , Diagnostic Chart for Self-diagnosis .Does the self-diagnosis operate?Go to step 2 .Refer to A/C OR SELF-DIAGNOSIS SYSTEMS DO NOT OPERATE , Diagnostics for A/C System Malfunction .
2 IDENTIFY MALFUNCTION PART . Identify the malfunction part with self-diagnosis.Can the malfunction part be confirmed?Repair the malfunctioning part in accordance with each diagnostic chart.Go to step 3 .
3 CHECK COMPARTMENT TEMPERATURE . Turn the A/C switch to ON. Turn the temperature control dial at maximum cool position. Check the compartment temperature change.Does the compartment temperature change?Go to step 4 .Refer to COMPARTMENT TEMPERATURE DOES NOT CHANGE, OR A/C SYSTEM DOES NOT RESPOND PROMPTLY , Diagnostics for A/C System Malfunction .
4 CHECK A/C SYSTEM RESPONSE . Change the temperature setting, and check the response of A/C system.Does the A/C system respond quickly?A/C system is normal.Refer to COMPARTMENT TEMPERATURE DOES NOT CHANGE, OR A/C SYSTEM DOES NOT RESPOND PROMPTLY , Diagnostics for A/C System Malfunction .

DIAGNOSTIC PROCEDURE CHART

CAUTION

  1. Never connect the battery in reverse polarity. Doing so may immediately damage the auto A/C control module.
  2. Do not disconnect the battery terminals while the engine is running. A large counter electromotive force will be generated in the generator, and this voltage may damage electronic parts such as auto A/C control module etc.
  3. Before disconnecting the connectors of sensors and the auto A/C control module, be sure to turn off the ignition switch. Auto A/C control module may be damaged.
  4. Every A/C-related part is a precision part. Do not drop them.
  5. Airbag system wiring harness is routed near the A/C control panel and junction box.
CAUTIONDo not use electrical test equipment on the airbag system wiring harness and connector. Be careful not to damage the airbag system wiring harness when servicing the A/C control panel and junction box.

BATTERY

  1. Measure the battery voltage and specific gravity of the electrolyte. Standard voltage: 12 V Specific gravity: 1.260 or more
  2. Check the condition of the fuses for A/C system power supply and other fuses.
  3. Check the condition of harness and harness connector connections.

Scheme 51

Scheme 51: ASPIRATOR HOSE

Scheme 52

Scheme 52
  1. Turn the ignition switch to ON, and press the A/C switch.
  2. Turn the temperature control dial to maximum hot position.
  3. Set the outlet opening to the defroster position.
  4. Turn the fan switch to MAX.
  5. Put a thin strip of paper close to the front side of in-vehicle sensor suction port (A) at the instrument panel lower cover, and check whether the strip becomes drawn towards the port, indicating that air is being drawn in at the port. NOTE: Be careful not to let the paper get sucked into the port.
  6. If the paper strip does not move at all, remove the center console Refer to «CENTER CONSOLE»(ref-325318-S15241053642009071800000) , REMOVAL, Center Console, and check for improper connection of the aspirator hose (A), in-vehicle sensor and heater unit, and repair them if necessary.

A/C LINE

Check the connection for A/C line (A) and lower side high-pressure pipe.

Scheme 53

Scheme 53: A/C LINE

CONTROL LINKAGE

  1. Check the state of mode door linkage.
  2. Check the state of air mix door linkage.
  3. Check the state of FRESH/RECIRC door linkage.

CONTROL SWITCHES

Start the engine and warm-up completely.

  1. Inspection using switches CONTROL SWITCHES INSPECTION REFERENCE CHART No. Point to check Switch operation Judgement standard 1 Air flow control dial Turn the dial to the right. Outlet opening (mode) switches AUTO --> VENT --> BI-LEVEL --> HEAT --> DEF/HEAT --> DEF each time turning the dial. 2 Fan speed control dial Turn the dial to the right. Fan speed switches OFF --> AUTO --> 1st --> 2nd --> 3rd --> 4th --> 5th --> 6th --> 7th each time the dial is turned. 3 FRESH/RECIRC switch Press the FRESH/RECIRC switch. Inlet opening switches RECIRC --> FRESH --> RECIRC each time pressing the switch. (LED illuminates at RECIRC) Set both of the air flow control dial and the fan dial to AUTO position. The system switches to AUTO. 4 A/C switch Turn the A/C switch to ON with the fan speed control dial set to except for OFF position. The LED lights and the compressor operates. Set both of the air flow control dial and the fan dial to AUTO position. The system switches to AUTO. 5 Auto function Operate in order starting from 1). Set the following dial and switch to AUTO. Air flow control dial Fan speed control dial FRESH/RECIRC switch A/C switch Turn the temperature control dial completely to the left, and set to the maximum cool position. Outlet air temperature: COOL Fan speed: Max. Outlet opening: VENT Inlet opening: RECIRC Compressor: AUTO 3) Turn the temperature control dial to the right slowly up to the maximum hot position. Outlet air temperature: COOL --> HOT Fan speed: AUTO Outlet opening: AUTO Inlet opening: AUTO Compressor: AUTO 4) Turn the temperature control dial fully to the right, to the maximum hot position. Outlet air temperature: HOT Fan speed: Max. Outlet opening: HEAT Inlet opening: FRESH Compressor: AUTO 6 Defroster Interlock Function Set the air flow control dial to the DEF or the DEF/HEAT position. Outlet air temperature: AUTO Fan speed: AUTO Outlet opening: DEF or DEF/HEAT Inlet opening: FRESH Compressor: ON 7 Rear defogger switch Press the rear defogger switch. LED illuminates
  2. Compressor operation inspection COMPRESSOR OPERATION INSPECTION REFERENCE CHART No. Point to check Switch operation Judgement standard 1 Compressor Turn the A/C switch to ON. Set the FAN switch between LO and HI. Compressor: ON
  3. Inspection of illumination control ILLUMINATION CONTROL INSPECTION REFERENCE CHART No. Point to check Switch operation Judgement standard 1 Illumination Turn the lighting switch to ON. Illumination becomes lit. If the LED is lit, the LED will dim.

Scheme 54

Scheme 54: ENGINE COMPARTMENT

Scheme 55

Scheme 55

Scheme 56

Scheme 56: COMPARTMENT

Scheme 57

Scheme 57: ELECTRICAL SPECIFICATION
Terminal No.ContentsMeasuring conditionStandard
1Mode actuator #4Actuator active8 V or more
2Mode actuator #3Actuator active8 V or more
3Mode actuator #2Actuator active8 V or more
4Mode actuator #1Actuator active8 V or more
6Intake door actuator (external air)External air condition1 V or less
7Intake door actuator (MIX)MIX condition1 V or less
8Intake door actuator (internal air)Internal air condition1 V or less
9Blower fan ON signalWhen blower fan is turned to ON.1 V or less
10Rr defogger operation signal inputWhen Rr defogger is active10 V or more
11A/C cut signalWhen A/C is cut1 V or less
14Sensor GNDAlways1 V or less
15ACC power supplyACC ONBattery voltage
16Sunload sensorWhen exposed to sunlight1 - 4V
17RECIRC sensorIgnition switch ON25°C: 2.5 V
18After evaporator sensorChanges according to the temperature after passing through the evaporator1 - 4.5 V
19CAN LoUnable to measure the voltage for digital signal.
20CAN HiUnable to measure the voltage for digital signal.
25Air mix actuator #4Air mix actuator active8 V or more
26Air mix actuator #3Air mix actuator active8 V or more
27Air mix actuator #2Air mix actuator active8 V or more
28Air mix actuator #1Air mix actuator active8 V or more
31BATTAlwaysBattery voltage
32IGNIgnition ONBattery voltage
34GNDAlways1 V or less
36A/C ON signalWhen A/C is active8 V or more
35ILLIllumination ON (measure between 37 - 35)Battery voltage
37ILL+
39Rr defogger switch outputWhen rear defogger relay is ONBattery voltage
40Fan control signalIgnition switch ON, Blower switch ON8 V or more

TERMINAL SPECIFICATION CHART

AIR CONDITIONER AUTO A/C MODEL

Refer to appropriate SYSTEM WIRING DIAGRAMS, Air Conditioning System .

Scheme 58

Scheme 58: OPERATION

SENSOR CHECK TABLE

Note. When the sunload sensor check is performed indoors or in the shade, it could be diagnosed as having an open circuit. Always check the sunload sensor at a location exposed to direct sunlight.

Air flow control dial positionFan dial positionSensorNo troubleShort circuitOpen circuitWhen currently malfunctioningWhen having malfunctioned in the past
AUTOAUTOIn-vehicle sensorFRESH/RECIRC switch LED is turned offFRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. turns off for 0.2 sec).FRESH/RECIRC switch LED blinks (Illuminates for 1 sec. turns off for 1 sec).Rear window defogger switch LED is turned offRear window defogger switch LED illuminates
1stAmbient sensorFRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. turns off for 0.2 sec).
2ndEvaporator sensorFRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. turns off for 0.2 sec).
3rdEngine coolant temperature sensor
4thSunload sensorFRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. turns off for 0.2 sec).
5th - 7thCAN communication

SENSOR CHECK REFERENCE CHART

OPERATING MODE TABLE

OperationFan dial position
AUTO1st2nd3rd4th5th6th7th
Blower fan4V4V4.9 V5.9 V7.0 V8.3 V9.8 V14V
FRESH/RECIRC doorRECIRCRECIRCMIXFRESHFRESHFRESHFRESHFRESH
Air flow control doorFACEFACEFACEB/LHEATHEATD/HD/H
Air mix door0%0%0%50%50%100%100%100%
A/C compressorOFFONONONONONONON

OPERATING MODE REFERENCE CHART

DRIVE SIGNAL CHECK TABLE

Air flow control dial positionFan dial positionDrive signal to checkA/C switch LEDNo troubleShort circuitOpen circuitWhen currently malfunctioningWhen having malfunctioned in the past
FACEAUTOMIX #1Blinking (Illuminates for 0.2 sec. turns off for 0.2 sec).FRESH/RECIRC switch LED is turned offFRESH/RECIRC switch LED blinks (Illuminates for 0.2 sec. turns off for 0.2 sec).FRESH/RECIRC switch LED blinks (Illuminates for 1 sec. turns off for 1 sec).Rear window defogger switch LED is turned offRear window defogger switch LED illuminates
1stMIX #2
2ndMIX #3
3rd - 7thMIX #4
AUTOMODE #1Blinking (Illuminates for 1 sec. turns off for 1 sec).
1stMODE #2
2ndMODE #3
3rd - 7thMODE #4

DRIVE SIGNAL CHECK REFERENCE CHART