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Windshield/window Glass: Removal & Installation Scion xB II

Accessories Control Systems 62 illustrations ~5339 words

INSTALLATION

  1. INSTALL POWER WINDOW MASTER SWITCH Install the power window master switch with the 3 screws.
  2. INSTALL FRONT ARMREST BASE UPPER PANEL LH HINT: Use the same procedure as for the RH side (see «REASSEMBLY»(ref-289765-S23354706802008070700000) ).

Scheme 38

Scheme 38: COMPONENTS
Scheme 38: COMPONENTS

Scheme 39

Scheme 39: REMOVAL
Scheme 39: REMOVAL
  1. REMOVE FRONT ARMREST BASE UPPER PANEL RH (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  2. REMOVE FRONT PASSENGER SIDE POWER WINDOW SWITCH Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the power window switch.

Scheme 40

Scheme 40: INSPECTION
Scheme 40: INSPECTION
  1. INSPECT FRONT PASSENGER SIDE POWER WINDOW SWITCH Check the resistance. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION SPECIFIED CONDITION CHART Tester Connection Switch Connection Specified Condition 1 (D) - 2 (SD) 3 (B) - 4 (U) UP Below 1 ohms 1 (D) - 2 (SD) 4 (U) - 5 (SU) OFF Below 1 ohms 1 (D) - 3 (B) 4 (U) - 5 (SU) DOWN Below 1 ohms If the result is not as specified, replace the power window switch.

Scheme 41

Scheme 41: INSTALLATION
Scheme 41: INSTALLATION
  1. INSTALL FRONT PASSENGER SIDE POWER WINDOW SWITCH Engage the 2 claws and install the power window switch.
  2. INSTALL FRONT ARMREST BASE UPPER PANEL RH (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )

Scheme 42

Scheme 42: COMPONENTS
Scheme 42: COMPONENTS

REMOVAL

HINT

  1. Use the same procedure for both the RH and LH side.
  2. The procedure described below is for the RH side.

Scheme 43

Scheme 43
Scheme 43
  1. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  2. REMOVE REAR POWER WINDOW SWITCH Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the rear power window switch.

Scheme 44

Scheme 44: INSPECTION
Scheme 44: INSPECTION
  1. INSPECT REAR POWER WINDOW SWITCH Check the resistance. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION SPECIFIED CONDITION CHART Tester Connection Switch Connection Specified Condition 1 (D) - 2 (SD) 3 (B) - 4 (U) UP Below 1 ohms 1 (D) - 2 (SD) 4 (U) - 5 (SU) OFF Below 1 ohms 1 (D) - 3 (B) 4 (U) - 5 (SU) DOWN Below 1 ohms If the result is not as specified, replace the rear power window switch.

Scheme 45

Scheme 45: INSTALLATION
Scheme 45: INSTALLATION
  1. INSTALL REAR POWER WINDOW SWITCH Engage the 2 claws and install the rear power window switch.
  2. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )

Scheme 46

Scheme 46: COMPONENTS
Scheme 46: COMPONENTS

Scheme 47

Scheme 47
Scheme 47

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Scheme 48

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Scheme 49

Scheme 50

Scheme 50: ON-VEHICLE INSPECTION
Scheme 50: ON-VEHICLE INSPECTION

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Scheme 51
Scheme 51

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Scheme 52
Scheme 52

Scheme 53

Scheme 53
Scheme 53
  1. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Inspect the operation of the PTC inside the power window regulator motor. NOTE: The work must be performed with the power window regulator and door glass installed on the vehicle. Connect an electrical tester DC 400 A probe to the wire harness of terminal 1. NOTE: Match the arrow mark on the probe with the direction of the current flow. Fully close the door glass by pressing the power window UP switch. Wait for approximately 60 seconds. Continue to press the power window UP switch and measure how long it takes for the electrical current to change from a range of 16 to 28 A to approximately 1 A (Inspection of current shut-off). Standard: 4 to 90 seconds Check that the door glass moves downward when the power window DOWN switch is pressed. If the result is not as specified, replace the power window regulator motor.
  2. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Inspect the operation of the PTC inside the power window regulator motor. NOTE: The work must be performed with the power window regulator and door glass installed on the vehicle. Connect an electrical tester DC 400 A probe to the wire harness of terminal 2. NOTE: Match the arrow mark on the probe with the direction of the current flow. Fully close the door glass by pressing the power window UP switch. Wait for approximately 60 seconds. Continue to press the power window UP switch and measure how long it takes for the electrical current to change from a range of 16 to 28 A to approximately 1 A (Inspection of current shut-off). Standard: 4 to 90 seconds Check that the door glass moves downward when the power window DOWN switch is pressed. If the result is not as specified, replace the power window regulator motor.
  3. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Inspect the operation of the PTC inside the power window regulator motor. NOTE: The work must be performed with the power window regulator and door glass installed on the vehicle. Connect an electrical tester DC 400 A probe to the wire harness of terminal 1. NOTE: Match the arrow mark of the probe with the direction of the current flow. Fully close the door glass by pressing the power window UP switch. Wait for approximately 60 seconds. Continue to press the power window UP switch and measure how long it takes for the electrical current to change from a range of 16 to 28 A to approximately 1 A (Inspection of current shut-off). Standard: 4 to 90 seconds Check that the door glass moves downward when the power window DOWN switch is pressed. If the result is not as specified, replace the power window regulator motor.
  4. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Inspect the operation of the PTC inside the power window regulator motor. NOTE: The work must be performed with the power window regulator and door glass installed on the vehicle. Connect an electrical tester DC 400 A probe to the wire harness of terminal 2. NOTE: Match the arrow mark of the probe with the direction of the current flow. Fully close the door glass by pressing the power window UP switch. Wait for approximately 60 seconds. Continue to press the power window UP switch and measure how long it takes for the electrical current to change from a range of 16 to 28 A to approximately 1 A (Inspection of current shut-off). Standard: 4 to 90 seconds Check that the door glass moves downward when the power window DOWN switch is pressed. If the result is not as specified, replace the power window regulator motor.

HINT

  1. Use the same procedure for both the RH and LH sides.
  2. The procedure described below is for the RH side.

Scheme 54

Scheme 54
Scheme 54

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Scheme 55

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Scheme 56

Scheme 57

Scheme 57
Scheme 57
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  2. REMOVE FRONT ARMREST BASE UPPER PANEL (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  6. REMOVE FRONT DOOR TRIM BRACKET (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  7. REMOVE FRONT DOOR SERVICE HOLE COVER (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  8. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  9. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S39010926652008070700000) )
  10. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY Using "TORX" socket wrench T25, remove the 3 screws and the power window regulator motor.
  11. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  12. REMOVE REAR DOOR INSIDE HANDLE BEZEL (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  13. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  14. REMOVE REAR DOOR TRIM BRACKET (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  15. REMOVE REAR DOOR SERVICE HOLE COVER (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  16. REMOVE REAR DOOR GLASS RUN (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  17. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY Detach the rear window weatherstrip so that the screw can be removed from the upper section of the rear door window division bar. Remove the 2 bolts, screw and rear door window division bar. NOTE: Do not drop or damage the rear door window division bar when removing the bolts and screw.
  18. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289765-S02612701342008070700000) )
  21. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Using "TORX" socket wrench T25, remove the 3 screws and the power window regulator motor.

Scheme 58

Scheme 58: INSPECTION
Scheme 58: INSPECTION

Scheme 59

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Scheme 59

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Scheme 60
Scheme 60

Scheme 61

Scheme 61
Scheme 61
  1. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Check the operation of the regulator motor. Apply battery voltage to the regulator motor and check the operation of the regulator motor. OK REGULATOR MOTOR REFERENCE CHART Measurement condition Specified Condition Battery positive (+) --> Terminal 2 Battery negative (-) --> Terminal 1 Motor gear rotates clockwise Battery positive (+) --> Terminal 1 Battery negative (-) --> Terminal 2 Motor gear rotates counterclockwise If the result is not as specified, replace the power window regulator motor.
  2. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Check the operation of the regulator motor. Apply battery voltage to the regulator motor and check the operation of the regulator motor. OK REGULATOR MOTOR REFERENCE CHART Measurement Condition Specified Condition Battery position (+) --> Terminal 1 Battery negative (-) --> Terminal 2 Motor gear rotates clockwise Battery position (+) --> Terminal 2 Battery negative (-) --> Terminal 1 Motor gear rotates counterclockwise If the result is not as specified, replace the power window regulator motor.
  3. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Check the operation of the regulator motor. Apply battery voltage to the regulator motor and check the operation of the regulator motor. OK REGULATOR MOTOR REFERENCE CHART Measurement Condition Specified Condition Battery position (+) --> Terminal 1 Battery negative (-) --> Terminal 2 Motor gear rotates clockwise Battery position (+) --> Terminal 2 Battery negative (-) --> Terminal 1 Motor gear rotates counterclockwise If the result is not as specified, replace the power window regulator motor.
  4. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Check the operation of the regulator motor. Apply battery voltage to the regulator motor and check the operation of the regulator motor. OK REGULATOR MOTOR REFERENCE CHART Measurement condition Specified Condition Battery positive (+) --> Terminal 2 Battery negative (-) --> Terminal 1 Motor gear rotates clockwise Battery positive (+) --> Terminal 1 Battery negative (-) --> Terminal 2 Motor gear rotates counterclockwise If the result is not as specified, replace the power window regulator motor.
  1. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Apply MP grease to the sliding and rotating areas of the regulator motor. Using "TORX" socket wrench T25, install the power window regulator motor assembly front with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  2. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  3. INSTALL REAR DOOR GLASS SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  4. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  5. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY Install the rear door window division bar with the 2 bolts and screw. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf) Install the rear door weatherstrip.
  6. INSTALL REAR DOOR GLASS RUN (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  7. INSTALL REAR DOOR SERVICE HOLE COVER (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  8. INSTALL REAR DOOR TRIM BRACKET (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  9. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  10. INSTALL REAR DOOR INSIDE HANDLE BEZEL (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  11. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (See «REASSEMBLY»(ref-289765-S33155506882008070700000) )
  12. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY Apply MP grease to the sliding and rotating areas of the regulator motor. Using "TORX" socket wrench T25, install the power window regulator motor assembly front with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  13. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  14. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  15. INSTALL FRONT DOOR SERVICE HOLE COVER (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  16. INSTALL FRONT DOOR TRIM BRACKET (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  17. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  18. INSTALL FRONT DOOR INSIDE HANDLE BEZEL (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  19. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  20. INSTALL FRONT ARMREST BASE UPPER PANEL (See «REASSEMBLY»(ref-289765-S23354706802008070700000) )
  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Scheme 62

Scheme 62: COMPONENTS
Scheme 62: COMPONENTS

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Scheme 65
CAUTIONSome of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).

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Scheme 71
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
  2. REMOVE WINDSHIELD WIPER ARM COVER (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  5. REMOVE HOOD TO COWL TOP SEAL (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  6. REMOVE COWL TOP VENTILATOR LOUVER RH (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  7. REMOVE COWL TOP VENTILATOR LOUVER LH (See «REMOVAL»(ref-289763-S19938350632008070700000) )
  8. REMOVE FRONT DOOR SCUFF PLATE RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  9. REMOVE FRONT DOOR SCUFF PLATE LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  10. REMOVE COWL SIDE TRIM BOARD RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  11. REMOVE COWL SIDE TRIM BOARD LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  12. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  13. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  14. REMOVE ASSIST GRIP (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  15. REMOVE VISOR ASSEMBLY RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  16. REMOVE VISOR ASSEMBLY LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  17. REMOVE VISOR HOLDER (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  18. REMOVE PERSONAL LIGHT ASSEMBLY (See «REMOVAL»(ref-289762-S37275285752008070700000) )
  19. REMOVE ROOM LIGHT ASSEMBLY (See «REMOVAL»(ref-289762-S07515944462008070700000) )
  20. REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  21. REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
  22. REMOVE ROOF HEADLINING HINT: It is not necessary to remove the roof headlining completely. Slightly lower the front section of the roof headlining.
  23. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (See «REMOVAL»(ref-289778-S30518369072008070700000) )
  24. REMOVE WINDSHIELD OUTSIDE MOLDING Using a knife, cut off the windshield outside molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. Remove the windshield outside molding. HINT: Make a partial cut in the windshield outside molding. Then pull and remove it by hand.
  25. REMOVE WINDSHIELD GLASS Disconnect the stoppers. NOTE: There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive. To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups. HINT: Depending on vehicles, a 1-piece or 2-piece type stopper is used. Apply protective tape to the installation area on the windshield glass on the vehicle body. HINT: Apply protective tape to the installation surface to prevent it from being scratched. Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. Cut off the adhesive by pulling the piano wire around the windshield glass. NOTE: When separating the windshield glass, take care not to damage the paint or the interior and exterior ornaments. To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the windshield glass is not going to be reused. Using suction cups, remove the windshield glass. NOTE: Be careful not to drop the windshield glass. Leave as much adhesive on the vehicle body as possible when removing the windshield glass.
  26. REMOVE WINDOW GLASS ADHESIVE DAM Using a scraper, remove the adhesive dam. NOTE: Be careful not to damage the windshield glass. Be sure to replace the adhesive dam with a new one.
  27. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the 2 No. 2 stoppers. NOTE: Be careful not to damage the windshield glass. Be sure to replace the No. 2 stoppers with a new ones.
  28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) Remove the 2 No. 1 stoppers. NOTE: Be sure to replace the No. 1 stoppers with new ones.

Scheme 72

Scheme 72: INSTALLATION
Scheme 72: INSTALLATION

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Scheme 83
  1. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive from the windshield glass. NOTE: Be careful not to damage the windshield glass. Clean the outer edge of the windshield glass with a non-residue solvent. NOTE: Do not touch the windshield glass surface after cleaning it. Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
  2. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Do not damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner. HINT: Clean the vehicle body even if all the adhesive has been removed.
  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration. Standard dimension WINDSHIELD GLASS DIMENSION CHART Area Dimension a 7.7 mm (0.303 in.) b 40 mm (1.575 in.) HINT: Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.
  4. INSTALL NO. 1 WINDSHIELD GLASS STOPPER Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration. HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
  5. INSTALL WINDSHIELD OUTSIDE MOLDING Using a brush or sponge, coat the application area of the molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new molding onto the windshield glass, as shown in the illustration.
  6. INSTALL WINDOW GLASS ADHESIVE DAM Using a brush or sponge, coat the application area of adhesive dam with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new adhesive dam onto the windshield glass, as shown in the illustration. Standard dimension STANDARD DIMENSION CHART Area Dimension a 8.0 mm or more (0.315 in. or more) b 35 mm (1.378 in.) NOTE: Install the new adhesive dam along the ceramic notches.
  7. INSTALL WINDSHIELD GLASS Position the windshield glass. Using suction cups, place the windshield glass in the correct position. Check that the whole contact surface of the windshield glass rim is perfectly even. Align the matchmarks on the windshield glass and vehicle body. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Using a brush, coat the installation surface on the vehicle body with Primer M. NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer M for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G. Standard dimension STANDARD DIMENSION CHART Area Dimension a 8 mm or more (0.315 in. or more) b 8 mm or more (0.315 in. or more) c 19 mm or more (0.748 in. or more) NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: Apply Primer G onto the ceramic notches. If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Apply adhesive to the glass. Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time limit described in the table below. Usage time frame TACK-FREE TIME CHART Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41 °F) 8 hours Load the sealer gun with cartridge. Apply adhesive to the windshield glass, as shown in the illustration. Standard dimension STANDARD DIMENSION CHART Area Dimension a 8.0 mm (0.315 in.) b 12.0 mm (0.472 in.) c 3.0 mm (0.118 in.) d 16.0 mm (0.630 in.) e 31.0 mm (1.220 in.) Install the windshield glass. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and windshield glass. Lightly press the front surface of the windshield glass to ensure a close fit. HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more. If necessary, use a scraper to correct the level or position of adhesive that has been applied. HINT: Apply adhesive onto the windshield glass rim. Hold the windshield glass using protective tape until applied adhesive hardens. NOTE: Do not drive the vehicle within the time limits described in the table below. Minimum time WINDSHIELD GLASS RIM REFERENCE Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C(41°F) 24 hours
  8. CHECK FOR LEAKAGE AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
  9. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (See «INSTALLATION»(ref-289778-S41131185422008070700000) )
  10. INSTALL ROOF HEADLINING HINT: Return the front section of the roof headlining assembly to the original position.
  11. INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  12. INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  13. INSTALL ROOM LIGHT ASSEMBLY (See «INSTALLATION»(ref-289762-S39366669712008070700000) )
  14. INSTALL PERSONAL LIGHT ASSEMBLY (See «INSTALLATION»(ref-289762-S02023976072008070700000) )
  15. INSTALL VISOR HOLDER (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  16. INSTALL VISOR ASSEMBLY RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  17. INSTALL VISOR ASSEMBLY LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  18. INSTALL ASSIST GRIP (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  21. INSTALL COWL SIDE TRIM BOARD RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  22. INSTALL COWL SIDE TRIM BOARD LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  23. INSTALL FRONT DOOR SCUFF PLATE RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  24. INSTALL FRONT DOOR SCUFF PLATE LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
  25. INSTALL COWL TOP VENTILATOR LOUVER LH (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  26. INSTALL COWL TOP VENTILATOR LOUVER RH (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  27. INSTALL HOOD TO COWL TOP SEAL (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  30. INSTALL WINDSHIELD WIPER ARM COVER (See «INSTALLATION»(ref-289763-S15143164372008070700000) )
  31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  32. INSPECT SRS WARNING LIGHT (See «DIAGNOSIS SYSTEM»(ref-289738-S09321370282008070700000) ).

Scheme 84

Scheme 84: COMPONENTS
Scheme 84: COMPONENTS

Scheme 85

Scheme 85
Scheme 85

Scheme 86

Scheme 86: REMOVAL
Scheme 86: REMOVAL

Scheme 87

Scheme 87
Scheme 87

Scheme 88

Scheme 88
Scheme 88
  1. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (See «REMOVAL»(ref-289763-S25192024732008070700000) )
  2. REMOVE BACK DOOR TRIM BOARD ASSEMBLY (See «DISASSEMBLY»(ref-289765-S37144859202008070700000) )
  3. REMOVE BACK DOOR TRIM UPPER PANEL ASSEMBLY (See «REMOVAL»(ref-289762-S07792667882008070700000) )
  4. REMOVE BACK WINDOW OUTSIDE MOLDING Using a knife, cut off the back window outside molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. Remove the back window outside molding. HINT: Make a partial cut in the back window outside molding. Then pull and remove it by hand.
  5. REMOVE BACK DOOR GLASS Disconnect the 2 back door defogger connectors. Apply protective tape to the outer edge of the back door glass, as shown in the illustration. From the interior, insert piano wires between the vehicle body and back door glass, as shown in the illustration. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. NOTE: When separating the back door glass from the vehicle, do not damage the vehicle's paint or exterior/interior ornaments. Cut through the adhesive by pulling the piano wire around the back door glass. Place matchmarks on the back door glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the back door glass is not going to be reused. Disengage the 2 clips. Using suction cups, remove the back door glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the back door glass.
  6. REMOVE NO. 2 BACK WINDOW GLASS SPACER Using a scraper, remove the No. 2 back window glass spacer. NOTE: Be careful not to damage the No. 2 back window glass spacer. Be sure to replace the No. 2 back window glass spacer with new one.
  7. REMOVE NO. 1 BACK WINDOW GLASS SPACER Using a scraper, remove the No. 1 back window glass spacer. NOTE: Be careful not to damage the No. 1 back window glass spacer. Be sure to replace the No. 1 back window glass spacer with new one.

Scheme 89

Scheme 89
Scheme 89

Scheme 90

Scheme 90
Scheme 90

Scheme 91

Scheme 91
Scheme 91

Scheme 92

Scheme 92
Scheme 92

Scheme 93

Scheme 93
Scheme 93

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95
Scheme 95

Scheme 96

Scheme 96
Scheme 96

Scheme 97

Scheme 97
Scheme 97
  1. CLEAN BACK DOOR GLASS Using a scraper, remove the clips, dam and adhesive sticking to the back door glass. Clean the outer edge of the back door glass with a non-residue solvent. NOTE: Do not touch the back door glass surface after cleaning it. Even if using a new back door glass, clean the back door glass with a non-residue solvent. HINT: Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.
  2. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Do not damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner. HINT: Clean the vehicle body even if all the adhesive has been removed.
  3. INSTALL NO. 1 BACK WINDOW GLASS SPACER Apply Primer G to the installation part of the No. 1 back window glass spacer. HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries. Install the new spacer onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  4. INSTALL NO. 2 BACK WINDOW GLASS SPACER Apply Primer G to the installation part of the No. 2 back window glass spacer. HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries. Install the new spacer onto the glass as shown in the illustration. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer.
  5. INSTALL BACK DOOR GLASS ADHESIVE DAM Apply Primer G to the installation part of the back door glass adhesive dam. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries. Install 2 new back door glass adhesive dams as shown in the illustration. Specification BACK DOOR GLASS SPECIFICATION Area Measurement a 7.0 mm (0.276 in.) b 8.5 mm (0.335 in.)
  6. INSTALL BACK WINDOW OUTSIDE MOLDING Apply Primer G to the installation part of the back window outside molding. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new back door glass outside molding as shown in the illustration. Specification BACK DOOR GLASS OUTSIDE MOLDING SPECIFICATION Area Measurement a 4.1 mm (0.161 in.)
  7. INSTALL BACK DOOR GLASS Position the back door glass. Using suction cups, place the back door glass in the correct position. Check that the whole contact surface of the back door glass rim is perfectly even. Place matchmarks on the back door glass and vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. HINT: When reusing the back door glass, check and correct the matchmark positions. Using suction cups, remove the back door glass. Using a brush, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer to dry for 3 minutes or more. Do not apply Primer M to the adhesive. Throw away any leftover Primer M. Do not apply too much Primer M. Using a brush or sponge, apply Primer G to the edge of the back door glass and contact surface. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much Primer G. HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries. Specification PRIMER SPECIFICATION Area Measurement a 11.0 mm (0.433 in.) b 50.8 mm (2.000 in.) c 11.0 mm (0.433 in.) Apply adhesive. Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time indicated in the table below. Usage time frame USAGE TIME FRAME REFERENCE Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41 °F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the back door glass, as shown in the illustration. Specification CARTRIDGE NOZZLE SPECIFICATION Area Measurement a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 16.3 mm (0.642 in.) d 8.0 mm (0.315 in.) e 57.8 mm (2.276 in.) f 17.7 mm (0.697 in.) Install the back door glass onto the vehicle body. Using suction cups, position the back door glass so that the matchmarks are aligned. Press it in gently along the rim. NOTE: Allow the primer to dry for 3 minutes or more. Check that the stoppers are attached to the vehicle body correctly. Check that the vehicle body and back door glass have a small gap between them. Gently press the front surface of the back door glass to ensure that the back door glass is securely fitted to the vehicle body. Using a scraper, remove any excessive or protruding adhesive. HINT: Apply adhesive onto the back door glass rim. NOTE: Do not to drive the vehicle within the time indicated in the table below. Minimum time DRIVING VEHICLE TIME PRIOR CHART Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C(41°F) 24 hours
  8. CHECK FOR LEAKAGE AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
  9. INSTALL BACK DOOR TRIM UPPER PANEL ASSEMBLY (See «INSTALLATION»(ref-289762-S12014770902008070700000) )
  10. INSTALL BACK DOOR TRIM BOARD ASSEMBLY (See «REASSEMBLY»(ref-289765-S10420064822008070700000) )
  11. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (See «INSTALLATION»(ref-289763-S10630704932008070700000) )

Scheme 98

Scheme 98: PARTS LOCATION
Scheme 98: PARTS LOCATION

Scheme 99

Scheme 99: SYSTEM DIAGRAM
Scheme 99: SYSTEM DIAGRAM

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