Windshield/windowglass/mirror: Removal & Installation Scion xB I

REPLACEMENT

HINT

1. The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
2. A bolt without a torque specification is shown in the standard bolt chart (see «SPECIFIED TORQUE FOR STANDARD BOLTS»(ref-224514-S12626840192006031000000) )

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1. REMOVE ROOF HEADLINING ASSY (See «REPLACEMENT»(ref-224571-S37411459632006031000000) ) Remove the front door opening trim LH and RH. Remove the front pillar garnish LH and RH. Remove the LH and RH visors. Remove the assist grip. Remove the visor holder LH and RH. Remove the map lamp lens cover. Remove the map lamp. Partially remove the roof headlining. HINT: It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed later in step 5
2. REMOVE INNER REAR VIEW MIRROR ASSY (See «REPLACEMENT»(ref-224566-S17318089002006031000000) )
3. REMOVE COWL TOP VENTILATOR LOUVER (See «REPLACEMENT»(ref-224563-S03024453412006031000000) ) Remove the wiper arm cover LH and RH. Remove the front wiper arm LH and RH. Remove the hood to cowl top seal. Remove the cowl top ventilator louver LH and RH.
4. REMOVE WINDSHIELD MOULDING OUTSIDE Using a knife, cut off the moulding (Scheme 22) NOTE: Do not damage the body with the knife. Remove the remaining moulding. HINT: Make a partial cut in the moulding. Then, pull and remove it by hand.
5. REMOVE WINDSHIELD GLASS From the interior, insert piano wire between the vehicle body and glass (Scheme 23) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. HINT: Apply protective tape to the outer surface to the vehicle to prevent its surface from being scratched. NOTE: When separating the glass from the vehicle, take care not to damage the vehicle's paint and interior/exterior ornaments. To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel. Cut through the adhesive by pulling the piano wires around the glass. Disengage the stoppers. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
6. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer edges of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with white gasoline.
7. INSTALL WINDSHIELD GLASS STOPPER NO. 2 Apply Primer G to the installation part of the stoppers. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Install 2 new stoppers onto the glass (Scheme 26) Specification: STOPPER INSTALLATION SPECIFICATIONS Area Measurement A 40.0 mm (1.575 in.) B 9.0 mm (0.354 in.)
8. INSTALL WINDSHIELD GLASS STOPPER NO. 1 Install 2 new stoppers to the vehicle body (Scheme 27)
9. INSTALL WINDOW GLASS ADHESIVE DAM Apply Primer G to the installation part of the window glass adhesive dams. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Install a new dams applying double-sided tape (Scheme 28) Specification: WINDOW GLASS ADHESIVE DAM INSTALLATION SPECIFICATIONS Area Measurement a 7.0 mm (0.276 in.) b 23.5 mm (0.925 in.)
10. INSTALL WINDSHIELD MOULDING OUTSIDE Using a brush or sponge, apply Primer G to the contact surface of the glass. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Throw away any leftover Primer G. Install new windshield moulding.
11. INSTALL WINDSHIELD GLASS Clean and shape the contact surface of the adhesive on the vehicle body. Using a knife, cut away any excess or unneeded adhesive on the contact surface. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive is removed, clean the vehicle body. Position the glass. Using a suction cup, place the glass in the correct position. Check that the whole contact surface of the glass rim is perfectly even. Place reference marks between the glass and vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. HINT: When reusing the glass, check and correct the reference mark positions. Remove the glass. Using a brush, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Throw away any leftover Primer M. Using a brush or sponge, apply Primer G to the contact surface of the glass. Specification: PRIMER G APPLICATION SPECIFICATIONS Area Measurement a 7.0 mm (0.276 in.) b 23.5 mm (0.925 in.) HINT: If Primer G is accidentally applied to another part of the vehicle, wipe off the primer with cleaner before it dries. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Throw away any leftover Primer G. Apply adhesive. Adhesive: Part No. 08850-00801 or equivalent Cut off the tip of the cartridge nozzle (Scheme 33) HINT: After cutting off the tip, use all adhesive within the time written in «ADHESIVE USAGE TIMEFRAME»(ref-224566-S40830074592006031000000). Usage Timeframe: ADHESIVE USAGE TIMEFRAME Temperature Usage Timeframe 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the glass. Specification: ADHESIVE APPLICATION SPECIFICATIONS Area Measurement a 8.0 mm (0.315 in.) b 12.0 mm (0.472 in.) Install the glass. Using a suction cup, position the glass so that the reference marks are aligned. Press it in gently along the rim. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. NOTE: Do not to drive the vehicle within the time written in «ADHESIVE SETTING TIMES»(ref-224566-S14353416092006031000000). Minimum time: ADHESIVE SETTING TIMES Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
12. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.

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HINT

1. The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
2. Use the same procedures for the RH side and LH side.
3. A bolt without a torque specification is shown in the standard bolt chart (see «SPECIFIED TORQUE FOR STANDARD BOLTS»(ref-224514-S12626840192006031000000) ).

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1. REMOVE REAR SEAT BACK ASSY RH (See «REPLACEMENT»(ref-224568-S41714891282006031000000) )
2. REMOVE REAR SEAT BACK ASSY LH (See «REPLACEMENT»(ref-224568-S41714891282006031000000) )
3. REMOVE REAR SEAT CUSHION W/COVER PAD SUB-ASSY (See «REPLACEMENT»(ref-224568-S41714891282006031000000) )
4. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH (See «REPLACEMENT»(ref-224568-S41714891282006031000000) )
5. REMOVE REAR SEAT BACK HINGE SUB-ASSY RH (See «REPLACEMENT»(ref-224568-S41714891282006031000000) )
6. REMOVE ROOF SIDE GARNISH INNER RH (See «REPLACEMENT»(ref-224571-S37411459632006031000000) ) Remove the rear door scuff plate RH. Remove the rear door opening trim RH. Remove the deck board No. 2. Remove the deck board No. 1. Remove the deck trim cover rear. Remove the deck floor box RH and LH. Remove the deck trim side panel RH. Remove the roof side garnish inner RH.
7. REMOVE QUARTER WINDOW ASSY RH Using a knife, cut off the moulding (Scheme 38) NOTE: Do not damage the body with the knife. Remove the remaining moulding. HINT: Make a partial cut in the moulding. Then, pull and remove it by hand. From the interior, insert piano wires between the vehicle body and glass (Scheme 39) Tie object that can serve as handles (for example, wooden blocks) to all wire ends. HINT: Apply protective tape to the outer surface of the vehicle to prevent its surface from being scratched. NOTE: When separating the glass from the vehicle, take care not to damage the vehicle's paint and interior/exterior ornaments. Cut through the adhesive by pulling the piano wire around the glass. Remove the glass. NOTE: Leave as much adhesive on the body as possible when removing the glass.
8. CLEAN QUARTER WINDOW ASSY RH Clean the outer edges of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with white gasoline.
9. INSTALL QUARTER WINDOW GUIDE PIECE PIN NO. 1 Using a brush or sponge, apply Primer G to the installation part of the pins. Install new pins. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Specification: QUARTER WINDOW GUIDE PIECE PIN NO. 1 INSTALLATION SPECIFICATIONS Area Measurement a 40.0 mm (1.575 in.) b 40.0 mm (1.575 in.) c 37.0 mm (1.457 in.) d 42.0 mm (1.654 in.) e 11° f 46.4°
10. INSTALL QUARTER WINDOW GLASS SPACER Using a brush or sponge, apply Primer G to the installation part of the spacers. Install new spacers. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Specification: QUARTER WINDOW GLASS SPACER INSTALLATION SPECIFICATIONS Area Measurement a 41.0 mm (1.614 in.) b 19.0 mm (0.748 in.) c 20.0 mm (0.787 in.) d 45.0 mm (1.772 in.) e 28.0 mm (1.102 in.) f 23.0 mm (0.906 in.) g 63.0 mm (2.480 in.) h 21.0 mm (0.827 in.) i 4° j 31°
11. INSTALL QUARTER WINDOW MOULDING RH Using a brush or sponge, apply Primer G to the contact surface of the glass. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Throw away any leftover Primer G. Install the moulding.
12. INSTALL QUARTER WINDOW ASSY RH Clean and shape the contact surface of the adhesive on the vehicle body. Using a knife, cut away any excess or unneeded adhesive on the contact surface. HINT: Leave as much adhesive on the body as possible. Clean the contact surface of the body with cleaner. HINT: Even if all the adhesive is removed, clean the vehicle body. Using a brush, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Throw away any leftover Primer M. Using a brush or sponge, apply Primer G to the contact surface of the glass. Specification: HINT: If Primer G is accidentally applied to another part of the vehicle, wipe off the primer with cleaner before it dries. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Apply adhesive. Adhesive: Part No. 08850-00801 or equivalent Cut off the tip of the cartridge nozzle (Scheme 48) HINT: After cutting off the tip, use all adhesive within the time written in «ADHESIVE USAGE TIMEFRAME»(ref-224566-S03683055842006031000000). Usage Timeframe: ADHESIVE USAGE TIMEFRAME Temperature Usage Timeframe 35°C (95°F) 15 minutes 20°C (68°F) 100 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the glass (Scheme 48) Specification: ADHESIVE APPLICATION SPECIFICATIONS Area Measurement a 8.0 mm (0.315 in.) b 12.0 mm (0.472 in.) c 13.0 mm (0.512 in.) d 12.0 mm (0.472 in.) e 13.0 mm (0.512 in.) f 15.5 mm (0.610 in.) Install the glass to the body. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the body correctly. Check the clearance between the body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. NOTE: Do not to drive the vehicle within the time written in «ADHESIVE SETTING TIMES»(ref-224566-S00044848572006031000000). Minimum time: ADHESIVE SETTING TIMES Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
13. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.

HINT

The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.

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1. REMOVE BACK DOOR GLASS From the interior, insert piano wires between the vehicle body and glass (Scheme 50) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. HINT: Apply protective tape to the outer surface of the vehicle to prevent its surface from being scratched. NOTE: When separating the glass from the vehicle, take care not to damage the paint and interior/exterior ornaments. Cut through the adhesive by pulling the piano wire around the glass. NOTE: If the back door glass will be reused, be careful not to damage the clip attached to the glass when you cut off the adhesive. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
2. CLEAN BACK DOOR GLASS Clean the outer edges of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass clean the glass with white gasoline.
3. INSTALL BACK WINDOW GLASS CLIP Using a brush or sponge, apply Primer G to the installation part of the clips. Install new clips. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Specification: BACK WINDOW GLASS CLIP INSTALLATION SPECIFICATIONS Area Measurement a 528.8 mm (20.819 in.) b 35.8 mm (1.409 in.)
4. INSTALL BACK DOOR GLASS SPACER Using a brush or sponge, apply Primer G to the installation part of the spacers. Install new spacers. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Specification: BACK DOOR GLASS SPACER INSTALLATION SPECIFICATIONS Area Measurement a 15.0 mm (0.591 in.) b 220 mm (8.661 in.) c 220 mm (8.661 in.) d 18.0 mm (0.709 in.)
5. INSTALL BACK WINDOW MOULDING OUTSIDE Apply Primer G to the installation part of the moulding outside. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Install new dams applying double-sided tape (Scheme 55) Specification: BACK WINDOW MOULDING OUTSIDE INSTALLATION SPECIFICATIONS Area Measurement A 3.0 mm (0.118 in.)
6. INSTALL BACK DOOR GLASS Clean and shape the contact surface of the adhesive on the vehicle body. Using a knife, cut away any excess or unneeded adhesive on the contact surface. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Using a brush, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Throw away any leftover Primer M. Using a brush or sponge, apply Primer G to the contact surface of the glass. HINT: If Primer G is accidentally applied to another part of the vehicle, wipe off the primer with cleaner before it dries. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much primer. Specification: PRIMER G APPLICATION SPECIFICATIONS Area Measurement a 14.0 mm (0.551 in.) b 10.0 mm (0.394 in.) c 12.8 mm (0.504 in.) d 30.0 mm (1.181 in.) e 22.0 mm (0.866 in.) f 38.0 mm (1.496 in.) Apply adhesive. Adhesive: Part No. 08850-00801 or equivalent Cut off the tip of the cartridge nozzle (Scheme 59) HINT: After cutting off the tip, use all adhesive within the time written in «ADHESIVE USAGE TIMEFRAME»(ref-224566-S30985509542006031000000). Usage Timeframe: ADHESIVE USAGE TIMEFRAME Temperature Usage Timeframe 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the glass (Scheme 59) Specification: ADHESIVE APPLICATION SPECIFICATIONS Area Measurement a 8.0 mm (0.315 in.) b 12.5 mm (0.492 in.) c 10.0 mm (0.394 in.) d 12.8 mm (0.504 in.) e 30.0 mm (1.181 in.) f 30.0 mm (1.181 in.) Install the glass to the vehicle body. Hold the back window glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. NOTE: Do not to drive the vehicle within the time written in «MINIMUM TIME SPECIFICATION»(ref-224566-S03617505932006031000000). Minimum time: ADHESIVE SETTING TIMES Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
7. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.

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1. INSPECT CENTER CLUSTER MODULE SWITCH Check operation of the defogger timer. Connect the battery's positive (+) lead to terminal 3 and the negative (-) lead to terminal 4. Connect the battery's positive (+) lead to terminal 4 through a 1.4 W test bulb. Push the rear window defogger switch ON, check that the switch and the test bulb illuminate for 12 to 18 minutes, and then they go off. If the result is not as specified, replace the module switch.
2. INSPECT BACK DOOR GLASS (DEFOGGER WIRE) NOTE: When cleaning the glass, wipe the glass along the wire using a soft, dry cloth. Take care not to damage the wires. Do not use detergents or glass cleaners that have abrasive ingredients. When measuring voltage, wrap a piece of tinfoil around the tip of the negative tester probe and press the foil against the wire with your finger (Scheme 64) Turn the ignition switch ON. Turn the defogger switch ON. Measure the voltage at the center of each defogger wire (Scheme 65) Standard: STANDARD VOLTAGE CONDITIONS Voltage Criteria Approx. 5 V Wire is not broken Approx. 10 or 0 V Wire is broken HINT: If there is approximately 10 V, the wire may be faulty between the center of the wire and the wire end on the battery side. If there is no voltage, the wire may be faulty between the center of the wire and the wire end on the ground side. Place the voltmeter positive (+) lead against the defogger wire on the battery side. Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side. Slide the positive (+) lead from the battery side to the ground side. The point where the voltage drops from approximately 10 V to 0 V is where the defogger wire is broken. HINT: If the defogger wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the defogger wire but gradually increases to approximately 12 V as the meter probe moves to the other end. If necessary, repair the defogger wire. Clean the broken wire tips with grease, wax and silicone remover. Place the masking tape along both sides of the wire. Thoroughly mix the repair agent (Dupont paste No. 4817). Using a fine tip brush, apply a small amount of the agent to the wire. After a few minutes, remove the masking tape. NOTE: Do not repair the defogger wire again for at least 24 hours.
3. INSPECT DEFOGGER RELAY Measure the resistance. Standard: If the result is not as specified, replace the relay.

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1. INSPECT OUTER MIRROR SWITCH ASSY The L side of the left/right adjustment switch: Measure the resistance of the switch. Standard (Left side): If the result is not as specified, replace the switch assy. The R side of the left/right adjustment switch: Measure the resistance of the switch. Standard (Right side): If the result is not as specified, replace the switch assy.
2. INSPECT OUTER REAR VIEW MIRROR ASSY LH Disconnect the mirror connector. Apply battery voltage to the mirror terminals and check operation of the mirror face, as shown in «OUTER REAR VIEW MIRROR ASSY LH STANDARD SPECIFICATIONS»(ref-224566-S04509352102006031000000) and (Scheme 76). Standard: OUTER REAR VIEW MIRROR ASSY LH STANDARD SPECIFICATIONS Measurement Condition Mirror Operation Battery positive (+) -> 5 (MV) Battery negative (-) -> 3 (M+) Turns upward (A) Battery positive (+) -> 3 (M+) Battery negative (-) -> 5 (MV) Turns downward (B) Battery positive (+) -> 3 (M+) Battery negative (-) -> 1 (MH) Turns left (C) Battery positive (+) -> (MH) Battery negative (-) -> 3 (M+) Turns right (D) If the result is not as specified, replace the mirror assy.
3. INSPECT OUTER REAR VIEW MIRROR ASSY RH Disconnect the mirror connector. Apply battery voltage to the mirror terminals and check operation of the mirror face, as shown in «OUTER REAR VIEW MIRROR ASSY RH STANDARD SPECIFICATIONS»(ref-224566-S23423484192006031000000) and (Scheme 77). Standard: OUTER REAR VIEW MIRROR ASSY RH STANDARD SPECIFICATIONS Measurement Condition Mirror Operation Battery positive (+) -> 5 (MV) Battery negative (-) -> 3 (M+) Turns upward (A) Battery positive (+) -> 3 (M+) Battery negative (-) -> 5 (MV) Turns downward (B) Battery positive (+) -> 1 (M+) Battery negative (-) -> 3 (MH) Turns right (D) Battery positive (+) -> 3 (MH) Battery negative (-) -> 1 (M+) Turns left (C) If the result is not as specified, replace the mirror assy.

HINT

1. The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
2. Use the same procedures for the RH side and LH side.

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1. REMOVE FRONT DOOR SERVICE HOLE COVER LH (See «OVERHAUL»(ref-224570-S18241251712006031000000) ) Remove the front door lower frame bracket garnish. Remove the door pull handle. Remove the power window regulator master switch. Remove the front door trim board. Remove the front door inside handle. Remove the front door trim bracket. Remove the front door service hole cover.
2. REMOVE OUTER REAR VIEW MIRROR ASSY LH Disconnect the connector. Remove the 3 bolts and mirror.
3. INSTALL OUTER REAR VIEW MIRROR ASSY LH Install the mirror with the 3 bolts. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) Connect the connector.

HINT

The installation procedures are the removal procedures in reverse order.

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1. REMOVE INNER REAR VIEW MIRROR ASSY Using a screwdriver, disengage the claws and mirror cover. HINT: Tape the screwdriver tip before use. Remove the 2 screws and mirror.