Service Specifications: Specifications

TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Camshaft timing oil control valve assy x Cylinder head sub-assy	9.0	90	80 in.lbf
Battery negative terminal x Battery	5.4	55	48 in.lbf
Engine coolant temperature sensor x Cylinder head sub-assy	19.6	200	14
Throttle body assy x Intake manifold	30	305	22
Engine cover sub-assy No. 1 x Cylinder head cover sub-assy	9.0	90	80 in.lbf
Knock sensor x Cylinder block sub-assy	20	205	15
Intake manifold x Cylinder head sub-assy	30	305	22
Intake manifold x Cylinder block sub-assy	30	305	22
Accelerator pedal assy x Body	5.4	55	48 in.lbf
ECM bracket No. 2 x ECM	3.0	30	27 in.lbf
ECM bracket No. 1 x ECM	3.0	30	27 in.lbf
ECM x Body	5.0	50	44 in.lbf

ENGINE CONTROL SYSTEM TORQUE SPECIFICATIONS

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Battery negative terminal x Battery	5.4	55	48 in.lbf
Fuel delivery pipe sub-assy x Cylinder head sub-assy	20	205	15
Fuel pressure pulsation damper assy x Fuel delivery pipe sub-assy	9.0	90	80 in.lbf
Fuel tank vent tube set plate x Fuel tank assy	6.0	60	53 in.lbf
Fuel tank protector plate x Fuel tank assy	6.0	60	53 in.lbf
Fuel tube clamp No. 4 x Fuel tank assy	6.0	60	53 in.lbf
Fuel tank band No. 1 RH x Body	63.5	645	47
Fuel tank band No. 1 LH x Body	63.5	645	47
Rear suspension brace lower RH x Body	63.5	645	47
Rear suspension brace lower LH x Body	63.5	645	47
Fuel tank protector No. 1 x Body	5.4	55	48 in.lbf
Fuel tank protector No. 1 x Fuel tank band No. 1 RH	5.4	55	48 in.lbf
Fuel tank protector No. 1 x Fuel tank band No. 1 LH	5.4	55	48 in.lbf
Exhaust pipe assy center x Exhaust pipe assy front	43	440	32
Exhaust pipe assy center x Exhaust pipe assy tail	43	440	32

FUEL TORQUE SPECIFICATIONS (2AZ-FE)

Part Tightened	N.m	Kgf.cm	Ft.lbf
Ventilation valve sub-assy x cylinder head cover sub-assy	19	194	14
Air fuel ratio sensor x Exhaust manifold	44	449	32
Heated oxygen sensor x Exhaust pipe front	44	449	32
Charcoal canister assy x Fuel tank band	19	194	14
Battery negative terminal x Battery	5.4	55	48 in.lbf

EMISSION CONTROL TORQUE SPECIFICATIONS

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Exhaust pipe assy front x Exhaust manifold converter sub-assy	43	440	32
Exhaust pipe assy center x Exhaust pipe assy front	43	440	32
Exhaust pipe assy tail x Exhaust pipe assy center	43	440	32
Battery negative terminal x Battery	5.4	55	48 in.lbf
Floor panel brace front x Body	26.6	300	22

EXHAUST TORQUE SPECIFICATIONS (2AZ-FE)

Part Tightened	N.m	Kgf.cm	Ft.lbf
Cylinder block water drain cock plug x Cylinder block water drain cock	12.7	129	9
Water pump x Cylinder block	9.0	92	80 in.lbf
Water pump pulley x Water pump	26	265	19
Battery negative terminal x Battery	5.4	55	48 in.lbf
Water inlet x Cylinder block	9.0	92	80 in.lbf
Fan shroud x Radiator	5.0	51	44 in.lbf
Radiator support upper x body	19	194	14

COOLING SYSTEM TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Oil pressure switch x Cylinder head	15	153	11
Oil pump x Stiffening crankcase	19	194	14
Oil pump cover x Oil pump	8.8	90	79 in.lbf
Oil pump relief valve plug x Oil pump	49	500	36
Oil pump strainer set x Oil pump cover	8.8	90	79 in.lbf
Oil pan drain plug x Oil pan	40	408	30
Oil filter x Stiffening crankcase	13	133	9.5

LUBRICATION COMPONENTS TORQUE SPECIFICATIONS

2AZ-FE

Part Tightened	N.m	Kgf.cm	Ft.lbf
Spark plug x Cylinder head sub-assy	19	195	14
Camshaft position sensor x Cylinder head sub-assy	9.0	90	80 in.lbf
Battery negative terminal x Battery	5.4	55	48 in.lbf
Crankshaft position sensor x Timing chain cover sub-assy	9.0	90	80 in.lbf
Ignition coil assy x Cylinder head cover sub-assy	9.0	90	80 in.lbf

IGNITION COMPONENTS TORQUE SPECIFICATIONS (2AZ-FE)

2AZ-FE

Scheme 1

Scheme 1: TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Hub nut	103	1,050	76
Piston rod set nut	56	571	41
Shock absorber x Body	80	816	59
Shock absorber x Rear suspension arm	140	1,430	103
Parking brake cable set bolt	6.0	61	53 in.lbf
Skid control sensor wire harness bracket set bolt	5.0	51	44 in.lbf
Rear suspension arm bracket x Body	65	663	48
Rear suspension arm x Rear suspension member	115	1,170	85
Rear suspension arm bracket x Rear suspension arm	110	1,120	81
Rear suspension lower brace x Body	64	653	47
Rear axle carrier (front side) x Rear suspension arm	105	1,070	77
Rear axle carrier (rear side) x Rear suspension arm	74	755	55
Upper control arm x Rear axle carrier	74	755	55
Upper control arm x Suspension member	74	755	55
Lower control arm x Rear axle carrier	105	1,070	77
Lower control arm x Suspension member	115	1,170	85
Stabilizer bar x Stabilizer link	44	449	32
Stabilizer link x Suspension arm	44	449	32
Stabilizer bar bracket x Suspension member	35	357	26

REAR SUSPENSION TORQUE SPECIFICATIONS

Part Tightened		N.m	Kgf.cm	Ft.lbf
Park/neutral position switch x Transaxle	Bolt	5.4	55	48 in..lbf
Park/neutral position switch x Transaxle	Nut	6.9	70	61 in..lbf
Control shaft lever x Park/neutral position switch		13	133	10
Engine hanger x Engine		38	387	28
Drain plug x Oil pan		49	500	36
Transaxle x Engine	Bolt A	64	653	47
	Bolt B	46	470	34
	Bolt C	44	449	32
Torque converter clutch x Drive plate		41	420	30
Engine mounting bracket RR x Transaxle		64	653	47
Engine mounting bracket FR x Transaxle		64	653	47
Center member x Body	Bolt A	45	459	33
Center member x Suspension member	Bolt B	65	663	48
Engine mounting insulator RR x Engine mounting bracket RR		87	887	64
Engine mounting insulator RR x Suspension member		65	663	48
Engine mounting insulator FR x Engine mounting bracket FR		52	530	38
Engine mounting bracket LH x Transaxle		64	653	47
Engine mounting insulator LH x Body	Bolt A	52	530	38
Engine mounting insulator LH x Body	Nut B	87	887	64
Starter x Transaxle		64	653	47
Starter wire x Starter		9.8	100	87 in..lbf
Oil filler tube x Transaxle		5.5	56	49 in..lbf
Oil cooler tube clamp x transaxle	Bolt A	5.5	56	49 in..lbf
Oil cooler tube clamp x transaxle	Bolt B	12	122	9
Oil cooler outlet tube x Transaxle		34	347	25
Oil cooler inlet tube x Transaxle		34	347	25
Wire harness x Transaxle	Bolt A	5.0	51	44 in..lbf
Wire harness x Transaxle	Bolt B	8.4	86	74 in..lbf
Control cable bracket No. 1 x Transaxle		12	122	9
Control cable clamp x Transaxle		12	122	9
Air cleaner assy x Body		5.0	51	44 in..lbf
Engine cover sub - assy No.1 x Engine		7.0	71	62 in..lbf
Transmission wire x Transaxle		5.4	55	48 in..lbf
Solenoid valve x Valve body	Bolt A	6.6	67	58 in..lbf
Solenoid valve x Valve body	Bolt B	11	110	8
Valve body x Transaxle		11	110	8
Temperature sensor lock plate x Valve body		6.6	67	58 in..lbf
Oil strainer x Valve body		11	110	8
Oil pan x Transaxle		7.8	80	69 in..lbf
Shift lever assy x Body		12	122	9
Control cable x Control shaft lever		12	122	9
Control cable x Body	Bolt	5.0	51	44 in..lbf
Speed sensor (NC sensor) x Transaxle		8.8	90	78 in..lbf
Speed sensor (NT sensor) x Transaxle		11	115	8

Torque Specification

Part Tightened	N.m	Kgf.cm	Ft.lbf
Clutch pedal sub-assy x Clutch pedal support	37	375	27
Clutch pedal support set bolt x Body	24	241	17
Cylinder push rod clevis lock nut	12	120	9
Clutch master cylinder assy x Clutch pedal support	12	120	9
Clutch master cylinder assy x Flexible hose tube	15	155	11
Release cylinder bleeder plug	8.4	85	74 in.lbf
Clutch release cylinder assy x Transaxle housing	12	120	9
Clutch line clamp x Clutch release cylinder assy	18	184	13
Clutch release cylinder assy x Flexible hose tube	15	155	11
Clutch cover assy x Flywheel sub-assy	19	195	14
Release fork support x Transaxle assy	47	480	35
Clutch switch assy set nut	16	160	12
Clutch start switch assy set nut	16	160	12

CLUTCH TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
The rod x Rack end	74	750	54
Steering column assembly set bolt	21	214	15
Steering Intermediate shaft assy No.2 x Steering main shaft assy	35	360	26
Steering Intermediate shaft assy No.2 x Steering Intermediate shaft	35	360	26
Steering wheel set nut	50	510	37
Steering wheel pad set screw (Torx screw)	8.8	90	78 in.lbf

STEERING COLUMN TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Horn button assy x Steering wheel assy	8.8	90	78 in.lbf
Steering wheel assy x Steering column assy	50	510	37
Front passenger airbag assy x Instrument panel reinforcement	18	184	13
Curtain shield airbag assy x Body	9.8	100	7
Instrument panel airbag assy lower No.1 x Instrument panel reinforcement	18	184	13
Airbag ECU assy x Body	17.5	178	13
Airbag sensor front x Body	9.0	92	80 in.lbf
Side airbag sensor assy x Body	9.0	92	80 in.lbf
Airbag sensor rear x Body	9.0	92	80 in.lbf
Seat position airbag sensor x Front seat	8.0	82	71 in.lbf

SUPPLEMENTAL RESTRAINT TORQUE SPECIFICATIONS

Scheme 2

Scheme 2: TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Windshield wiper link assy x Windshield wiper motor assy	5.4	55	47 in.lbf
Windshield wiper motor & link assy x Body	5.4	55	47 in.lbf
FR Wiper arm & blade assy LH x Windshield wiper link assy	34.3	350	25
FR Wiper arm & blade assy RH x Windshield wiper link assy	34.3	350	25

WIPER & WASHER COMPONENTS TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
OUTER REAR VIEW MIRROR ASSY RH
Outer rear view mirror assy x Front door	8.0	82	71 in.lbf

WINDSHIELD/WINDOWGLASS/MIRROR TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
Instrument Panel Reinforcement x Passenger Airbag	18	184	13

INSTRUMENT PANEL/METER TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
FRONT SEAT
Seat position airbag sensor x Seat adjuster	8	82	71 in.lbf
Seat Inner belt x Seat adjuster	42	428	31
Seatback cover bracket x Seat adjuster (w/ Side airbag)	5.5	56	49 in.lbf
Seat x Body	40	408	30
REAR SEAT ASSY
3-point type belt x Seatback frame	42	428	31
3-point type belt (floor anchor) x Body	42	428	31
Seat leg x Body	40	408	30
Tether anchor bracket x Body	19.6	200	14
Seatback x Body	40	408	30

SEAT TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
SLIDING ROOF
Sliding roof housing sub-assy x Drive gear	5.4	55	48 in.lbf
Sliding roof housing sub-assy x Sunshade trim	5.4	55	48 in.lbf

SLIDING ROOF/CONVERTIBLE TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
HOOD
Hood x Hood hinge	13	133	10
Hood lock x Body panel	7.0	71	62 in.lbf
FRONT DOOR
Door check x Body	30	306	22
Door check x Door panel	5.5	56	49 in.lbf
Door frame sub-assy rear lower x Door panel	8.5	87	75 in.lbf
Door glass x Front door regulator sub-assy	5.5	56	49 in.lbf
Door hinge x Body	26	265	19
Door hinge x Door panel	26	265	19
Door lock x Door panel	5.0	51	44 in.lbf
Door lock striker x Body	23	235	17
Door outside handle cover x Door panel	4.0	41	35 in.lbf
Door outside handle frame x Door panel	4.0	41	35 in.lbf
Power window regulator motor x Window regulator	5.4	55	48 in.lbf
Window regulator x Door panel	8.0	82	71 in.lbf
BACK DOOR
Back door hinge x Door panel	19.5	199	14
Back door lock x Door panel	8.0	82	71 in.lbf
Back door lock striker x Door panel	23	234	17 in.lbf
Back door stay bolt x Body	27	275	20 in.lbf
Back door stay bracket x Body	7.5	77	66 in.lbf
Back Door Weight x Back Door	8.0	82	71 in.lbf

ENGINE HOOD/DOOR TORQUE SPECIFICATIONS

Scheme 3

Scheme 3: TORQUE SPECIFICATIONS

Part Tightened	N.m	Kgf.cm	Ft.lbf
High Pitched Horn Assy
High pitched horn assy x Body	20.0	204	15
Low Pitched Horn Assy
Low pitched horn assy x Body	20.0	204	15

HORN TORQUE SPECIFICATIONS

Service Specifications: Specifications Scion tC I

TORQUE SPECIFICATIONS

Scheme 1

Scheme 2

Scheme 3

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