Fastener Tightening Specifications
| Application | Specifications | |
|---|---|---|
| Metric | English | |
| Air Inlet Assembly Screws | 1 N.m | 9 lb in |
| Air Outlet Duct Screws | 1 N.m | 9 lb in |
| Battery Box-to-Body Bolts | 15 N.m | 11 lb ft |
| Blower Motor Resistor Screws | 1 N.m | 9 lb in |
| Blower Motor Screws | 1 N.m | 9 lb in |
| Compressor Clutch Nut - L61/L66 | 26 N.m | 19 lb ft |
| Compressor Hose Assembly-to-Compressor Nut | 27 N.m | 20 lb ft |
| Compressor Hose Assembly-to-Condenser Nut | 16 N.m | 12 lb ft |
| Compressor Pressure Relief Valve - L61/L66 | 10 N.m | 89 lb in |
| Compressor Thermal Protection Switch Retainer Bolt - L61 | 6 N.m | 53 lb in |
| Compressor-to-Engine Block Bolts | 22 N.m | 16 lb ft |
| CRFM Bracket Bolts | 10 N.m | 89 lb in |
| Defrost Actuator-to-Evaporator Case Screws | 1 N.m | 9 lb in |
| Defroster Duct-to-HVAC Module Nuts | 2.5 N.m | 22 lb in |
| Evaporator Case Assembly-to-Blower Case Assembly Screws | 1 N.m | 9 lb in |
| Evaporator Cover Screws | 1 N.m | 9 lb in |
| Evaporator Outlet Hose-to-Air Cleaner Bracket Bolt - L66 | 7 N.m | 62 lb in |
| Evaporator Outlet Hose-to-Battery Box Nut - L61 | 8 N.m | 71 lb in |
| Evaporator Outlet Hose-to-Battery Tray Bracket Nut - LAT | 8 N.m | 71 lb in |
| Evaporator Outlet Hose-to-Compressor Hose Nut - L66 | 16 N.m | 12 lb ft |
| Evaporator Outlet Hose-to-Cowl Nut - L66 | 8 N.m | 71 lb in |
| Evaporator Outlet Hose-to-TXV Nut | 16 N.m | 12 lb ft |
| Evaporator Pipe Cover Screw | 1 N.m | 9 lb in |
| Floor Actuator-to-Evaporator Case Screws | 1 N.m | 9 lb in |
| Front of Dash-to-HVAC Module Seal Nuts | 8 N.m | 70 lb in |
| Heater Coolant Pump-to-Transaxle Bolt - LAT | 10 N.m | 89 lb in |
| Heater Core Cover Screws | 1 N.m | 9 lb in |
| Heater Core Pipe Cover Screw | 1 N.m | 9 lb in |
| Heater Core Screws | 1 N.m | 9 lb in |
| Heater Duct-to-Heater Core Cover Screws | 2 N.m | 18 lb in |
| Hold Down Bracket and Bolt | 6 N.m | 53 lb in |
| HVAC Module-to-Cross Car Beam Nuts and Bolts | 8 N.m | 70 lb in |
| Intermediate Duct Fasteners | 2.5 N.m | 22 lb in |
| Liquid Line-to-Receiver Dehydrator Nut | 16 N.m | 12 lb ft |
| Liquid Line-to-Strut Tower Nut | 10 N.m | 89 lb in |
| Liquid Line-to-TXV Nut | 16 N.m | 12 lb ft |
| Metal Bracket-to-HVAC Module Screws | 2 N.m | 18 lb in |
| Panel Actuator-to-Evaporator Case Screws | 1 N.m | 9 lb in |
| Passenger Compartment Air Filter Housing Nuts | 9 N.m | 80 lb in |
| Receiver Dehydrator Bracket Bolt-to-Body | 10 N.m | 89 lb in |
| Receiver Dehydrator-to-Condenser Nut | 16 N.m | 12 lb ft |
| Recirc Assembly Screws | 1 N.m | 9 lb in |
| Refrigerant Low Temperature Sensor Bolt-to-TXV | 5.4 N.m | 48 lb in |
| Refrigerant Pressure Sensor-to-Compressor Hose Assembly - L61/L66 | 10 N.m | 89 lb in |
| Refrigerant Pressure Sensor-to-Receiver Dehydrator - LAT | 10 N.m | 89 lb in |
| TXV Backing Plate Bolts | 9 N.m | 80 lb in |
Fastener Tightening Specifications
Refrigerant System Capacities
| Application | Specification | |
|---|---|---|
| Metric | English | |
| PAG Oil Saturn P/N 22695048 | ||
| Abrupt Refrigerant Loss - L61/L66 | 103 ml 1 | 3.5 oz 1 |
| Abrupt Refrigerant Loss - LAT | 74 ml 1 | 2.5 oz 1 |
| Compressor Replacement | ||
| The Visteon model SC105V service compressor is precharged with the specified amount of PAG oil. - 2.2L (L61) | 120 ml 2 | 4 oz 2 |
| The Delphi model 7CVC service compressor is precharged with the specified amount of PAG oil. - 2.4L (LAT) | 74 ml 2 | 2.5 oz 2 |
| The Visteon model SC100V service compressor is precharged with the specified amount of PAG oil. - 3.5L (L66) | 120 ml 2 | 4 oz 2 |
| Condenser Replacement - L61/L66 | 30 ml 2 | 1 oz 2 |
| Condenser Replacement - LAT | 15 ml 2 | 0.5 oz 2 |
| Evaporator Replacement - L61/L66 | 30 ml 2 | 1 oz 2 |
| Evaporator Replacement - LAT | 15 ml 2 | 0.5 oz 2 |
| Receiver/Dehydrator Replacement - L61/L66 | 60 ml | 2 oz |
| Receiver/Dehydrator Replacement - LAT | 15 ml | 0.5 oz |
| Thermal Expansion Valve Replacement - L61/L66 | 20 ml 2 | 0.75 oz 2 |
| Thermal Expansion Valve Replacement - LAT | 7.5 ml 2 | 0.25 oz 2 |
| Total System PAG Oil Capacity - L61/L66 | 207 ml | 7.00 oz |
| Total System PAG Oil Capacity - LAT | 150 ml | 5.00 oz |
| R-134a | ||
| Refrigerant Charge - 2.2L (L61) | 0.68 kg | 1.5 lb |
| Refrigerant Charge - 2.4L (LAT) | 0.79 kg | 1.75 lb |
| Refrigerant Charge - 3.5L (L66) | 0.79 kg | 1.75 lb |
| 1 Abrupt refrigerant loss due to a large leak, hose rupture, collision, or pressure relief valve opening. Conditions that allow the refrigerant to seep or bleed off over time do not cause this oil loss. Upon replacement of a component that caused a large refrigerant loss, also add the required amount of oil for the particular component. 2 If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained. | ||
Refrigerant System Capacities
The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.
Begin the system diagnosis with the Diagnostic System Check - Vehicle.
The Diagnostic System Check will provide the identification of the control modules which command the system.
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into
- «Air Delivery Description and Operation»(ref-269341-S19440591402007103000000)
- «Air Temperature Description and Operation»(ref-269341-S26135354692007103000000)
The Air Delivery Description and Operation contains the following topics
- Air Speed
- Air Distribution
The Air temperature Description and Operation contains the following topics
- Heater Mode
- A/C Mode
- A/C Cycle
See also:
• Shift Control Replacement