Circuit/System Description
The camshaft position (CMP) actuator is attached to each camshaft and is hydraulically operated in order to change the angle of the camshaft relative to crankshaft position (CKP). The CMP actuator solenoid is controlled by the control module. The control module sends a pulse width modulated 12-volt signal to a CMP actuator solenoid. The solenoid controls the amount of engine oil flow to a CMP actuator. The CMP actuator can change the camshaft angle a maximum of 25 degrees. The control module increases the pulse width to accomplish the desired camshaft operation.
The camshaft position (CMP) actuator is attached to each camshaft and is hydraulically operated in order to change the angle of the camshaft relative to crankshaft position (CKP). The CMP actuator solenoid is controlled by the control module. The control module sends a pulse width modulated 12-volt signal to a CMP actuator solenoid. The solenoid controls the amount of engine oil flow to a CMP actuator. The CMP actuator can change the camshaft angle a maximum of 25 degrees. The control module increases the pulse width to accomplish the desired camshaft operation.
The camshaft position (CMP) actuator system enables the engine control module (ECM) to change the timing of the camshafts while the engine is operating. The CMP actuator solenoid signal from the ECM is pulse width modulated (PWM). The ECM controls the CMP actuator solenoid duty cycle by controlling the amount of solenoid ON time. The CMP actuator solenoid controls the advance or the retard of each camshaft. The CMP actuator solenoid controls the oil flow that applies the pressure to advance or retard the camshafts.
Ignition voltage is supplied directly to the CMP actuator solenoid. The ECM controls the solenoid by grounding the control circuit with a solid state device called a driver. The ECM compares the camshaft position or the camshaft angle, to the position of the crankshaft.
Heating elements inside the heated oxygen sensor (HO2S) minimize the time required for the sensors to reach operating temperature and provide an accurate voltage signal. A low side driver within the engine control module (ECM) is pulse-width controlled to provide current to the heater elements. The ECM will not allow continuous HO2S heating until calibrated limits of time, temperature, and intake airflow have been reached. The ECM continuously monitors the HO2S heater current draw and operating state by briefly turning OFF the heater low side driver at regular intervals. A small reference voltage of approximately 4.9 volts is present at the heater low control circuit. When the low side driver is commanded ON the reference voltage is low. When the low side driver is commanded OFF the reference voltage is high, close to battery voltage. If the ECM detects that the predicted voltage and the detected voltage are different, a DTC sets.
The BorgWarner™ dual-scroll turbocharger (TC) incorporates a wastegate that is controlled by a pressure differential, that is determined by the engine control module (ECM) by means of a PWM solenoid, in order to regulate the pressure ratio of the compressor. A compressor bypass valve also controlled by the ECM by utilizing a remotely mounted solenoid is integrated into the unit to prevent compressor surging and damage from vibrations by opening during abrupt closed throttle conditions. When the valve is open during closed throttle deceleration conditions, the bypass valve allows the air to recirculate in the turbocharger and maintain compressor speed. Within a calibrated range during the closed throttle event, or upon a wide open throttle command the valve will then close to optimize turbo response. The TC bypass valve solenoid has the following circuits
- An ignition 1 voltage circuit
- The turbocharger bypass valve control circuit
As engine load and RPM increases the TC Bypass Solenoid parameter should remain commanded ON by the ECM. As soon as the throttle closes the TC Bypass Solenoid parameter should be commanded OFF by the ECM, in order to allow the turbocharger bypass valve to open and allow the TC air to recirculate, thereby preventing compressor surging.
Heated oxygen sensors (HO2S) are used for fuel control and post-catalyst monitoring. The HO2S 2 compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S 2 must reach operating temperature to provide an accurate voltage signal. A heating element inside the HO2S 2 minimizes the time required for the sensor to reach operating temperature. Voltage is provided to the heater by an ignition voltage circuit through a fuse. With the engine running, ground is provided to the heater by the HO2S 2 heater low control circuit, through a low side driver within the Engine Control Module (ECM). The ECM uses pulse-width modulation (PWM) to control the HO2S 2 heater operation to maintain a specific HO2S 2 operating temperature range.
The fuel rail pressure sensor detects fuel pressure within the fuel rail. The engine control module (ECM) provides a 5 volt reference voltage on the 5 volt reference circuit and ground on the reference ground circuit. The ECM receives a varying signal voltage on the signal circuit.
High pressure fuel is regulated by the fuel rail pressure (FRP) regulator, which is a part of the high pressure fuel pump. The FRP regulator is a solenoid valve. The ECM provides battery voltage on the FRP regulator hi circuit and ground on the FRP regulator low circuit. Both circuits are controlled through output drivers within the ECM. When deactivated, both drivers are disabled. When activated, the FRP regulator low circuit driver connects the low circuit to ground and the FRP regulator hi circuit driver pulse-width modulates (PWM) the hi circuit.
The high pressure mechanical fuel pump is driven by three lobes on the camshaft. The ECM uses the camshaft and crankshaft position sensor inputs to synchronize the FRP regulator with the position of each of these camshaft lobes. The ECM regulates fuel pressure by adjusting the portion of each pump stroke that provides fuel to the rail.
The ECM creates a feedback loop between the pressure sensor and the FRP regulator. If the difference between expected and actual inputs exceeds a calibrated value, or if the amount of correction exceeds a calibrated value, a DTC sets.
High pressure fuel is regulated by the fuel rail pressure (FRP) regulator, which is a part of the high pressure fuel pump. The FRP regulator is a solenoid valve. The ECM provides battery voltage on the FRP regulator hi circuit and ground on the FRP regulator low circuit. Both circuits are controlled through output drivers within the ECM. When deactivated, both drivers are disabled. When activated, the FRP regulator low circuit driver connects the low circuit to ground and the FRP regulator hi circuit driver pulse-width modulates (PWM) the hi circuit. The ECM monitors the voltage on the circuits to detect a failure.
The intake air temperature (IAT) sensor 2 is integrated with the boost pressure sensor. The IAT sensor 2 is a variable resistor that measures the temperature of the air after the turbocharger and the charge air cooler, and before it enters the engine intake manifold. The engine control module (ECM) supplies 5 volts to the IAT sensor 2 signal circuit and supplies a ground to the low reference circuit.
The mass air flow (MAF) sensor is integrated with the intake air temperature (IAT) sensor. The MAF sensor is an air flow meter that measures the amount of air entering the engine. The engine control module (ECM) uses the MAF sensor signal to provide the correct fuel delivery for all engine speeds and loads. A small quantity of air entering the engine indicates a deceleration or idle condition. A large quantity of air entering the engine indicates an acceleration or high load condition. The MAF/IAT sensor has the following circuits
- An ignition 1 voltage circuit
- A ground circuit
- A MAF sensor signal circuit
- An IAT sensor signal circuit
- A low reference circuit
The ECM applies 5 volts to the MAF sensor on the MAF sensor signal circuit. The sensor uses the voltage to produce a frequency based on the inlet air flow through the sensor bore. The frequency varies in a range depending on engine coolant temperature (ECT) of near 1,700 Hertz at idle to near 12,500 Hertz at maximum engine load.
The intake air temperature (IAT) sensor is integrated with the mass air flow (MAF) sensor. The IAT sensor is a variable resistor that measures the temperature of the air when it first enters the induction system. The engine control module (ECM) supplies 5 volts to the IAT sensor signal circuit and supplies a ground to the low reference circuit.
The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the ECT sensor signal circuit and supplies a ground to the low reference circuit.
The ECM uses this ECT sensor performance diagnostic to determine if the input from the ECT sensor is skewed warmer than normal. The internal clock of the ECM will record the amount of time the engine is OFF. If the calibrated engine OFF time is met at start-up, the ECM will compare the temperature difference between the actual measured ECT and a calibrated ECT model. The information for this model is derived from the previous drive cycle and includes the accumulated mass air flow (MAF), the engine run time, the ambient air temperature and the ECT at the end of the drive cycle.
If the ECM detects that the temperature difference between the measured and modeled ECT is not within an acceptable operating range of each other, then the ECM will continue to run this diagnostic to determine if a block heater was active during the engine OFF time. If a block heater is not detected, then the ECM will fail this diagnostic.
The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the ECT sensor signal circuit and supplies a ground to the low reference circuit.
The throttle body assembly contains 2 throttle position (TP) sensors. The TP sensors are mounted to the throttle body assembly and are not serviceable. The TP sensors provide a signal voltage that changes relative to throttle blade angle. The engine control module (ECM) supplies the TP sensors with a common 5-volt reference circuit, a common low reference circuit, and 2 independent signal circuits.
The TP sensors have opposite functionality. TP sensor 1 signal voltage decreases from above 4 volts at idle to below 1 volt at wide open throttle (WOT). TP sensor 2 signal voltage increases from below 1 volt at idle to above 4 volts at wide open throttle.
The ECM compares the signal of the TP sensor 1 and TP sensor 2 through the entire range. If the ECM detects a predetermined difference between sensor 1 and sensor 2, or a predetermined difference from the predicted range, this DTC sets.
The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the ECT sensor signal circuit and supplies a ground to the low reference circuit.
The purpose of the P0125 diagnostic is to analyze the performance of the coolant temperature sensor, by using the ECT sensor to determine if the temperature of the engine coolant increases at the correct rate, by comparing it to a modeled ECT under various operating conditions.
The purpose of the P0128 diagnostic is to analyze the performance of the thermostat, by using the ECT sensor to determine if the temperature of the engine coolant increases at the correct rate, and then maintains that actual measured ECT within a calibrated range of the modeled ECT under various operating conditions.
The ECM uses the start-up ECT and the start-up intake air temperature (IAT) to begin the diagnostic calculation. The air flow into the engine is accumulated, and vehicle speed, distance, and engine run time are also factored in to determine if the ECT does increase normally and then maintains that temperature within a calibrated range of the modeled ECT.
The wide band heated oxygen sensor (HO2S) measures the amount of oxygen in the exhaust stream more quickly and accurately than the switching style HO2S. The wide band sensor consists of an oxygen sensing cell, an oxygen pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the pumping cell. The engine control module (ECM) supplies a signal voltage to the HO2S and uses this voltage as a reference to the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the oxygen pumping cell in order to maintain a constant signal voltage. The ECM monitors the voltage variation on the signal circuit and attempts to keep the voltage constant by increasing or decreasing the amount of current flow or reversing the direction of the current flow to the pumping cell. By measuring the direction and amount of current required to maintain the signal voltage, the ECM can determine the concentration of oxygen in the exhaust. The signal voltage is displayed as a lambda value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the lambda value will remain around 1. When the system is lean, the oxygen level will be high and the lambda value will be high, or more than 1. When the system is rich, the oxygen level is low and the lambda value will be low, or less than 1. The ECM uses this information to maintain the proper air/fuel ratio.
Heated oxygen sensors (HO2S) are used for fuel control and post catalyst monitoring. Each HO2S compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S must reach operating temperature to provide an accurate voltage signal. Heating elements inside the HO2S minimize the time required for the sensors to reach operating temperature. The engine control module (ECM) supplies the HO2S with a reference, or bias, voltage of about 450 mV. When the engine is first started, the ECM operates in Open Loop, ignoring the HO2S voltage signal. Once the HO2S reaches operating temperature and Closed Loop is achieved, the HO2S generates a voltage within a range of 0-1,000 mV that fluctuates above and below bias voltage. High HO2S voltage indicates a rich exhaust stream. Low HO2S voltage indicates a lean exhaust stream.
The fuel rail pressure (FRP) sensor detects fuel pressure within the fuel rail. The engine control module (ECM) provides a 5-volt reference voltage on the 5-volt reference circuit and ground on the reference ground circuit. The ECM receives a varying signal voltage on the signal circuit. The ECM monitors the voltage on the FRP sensor circuits. When the fuel pressure is high, the signal voltage is high. When the fuel pressure is low, the signal voltage is low.
The engine control module (ECM) supplies voltage to each fuel injector on the injector positive voltage control circuits. The ECM energizes each fuel injector by grounding the control circuit of that fuel injector. The ECM monitors the status of the injector positive voltage control circuits and the fuel injector control circuits. When a fuel injector circuit condition is detected by the ECM, the affected fuel injector will be disabled.
The throttle body assembly contains 2 throttle position (TP) sensors. The TP sensors are mounted to the throttle body assembly and are not serviceable. The TP sensors provide a signal voltage that changes relative to throttle blade angle. The engine control module (ECM) supplies the TP sensors with a common 5-volt reference circuit, a common low reference circuit, and 2 independent signal circuits.
The TP sensors have opposite functionality. TP sensor 1 signal voltage decreases from above 4 volts at idle to below 1 volt at wide open throttle (WOT). TP sensor 2 signal voltage increases from below 1 volt at idle to above 4 volts at wide open throttle.
The ECM compares the signal of the TP sensor 1 and TP sensor 2 through the entire range. If the ECM detects a predetermined difference between sensor 1 and sensor 2, or a predetermined difference from the predicted range, this DTC sets.
The BorgWarner™ dual-scroll turbocharger (TC) incorporates a wastegate that is controlled by a pressure differential, that is determined by the engine control module (ECM) by means of a PWM solenoid, in order to regulate the pressure ratio of the compressor. A compressor bypass valve also controlled by the ECM by utilizing a remotely mounted solenoid is integrated into the unit to prevent compressor surging and damage from vibrations by opening during abrupt closed throttle conditions. When the valve is open during closed throttle deceleration conditions, the bypass valve allows the air to recirculate in the turbocharger and maintain compressor speed. Within a calibrated range during the closed throttle event, or upon a wide open throttle command the valve will then close to optimize turbo response. The TC wastegate actuator assembly is not serviceable in the field. The TC wastegate solenoid has the following circuits
- An ignition 1 voltage circuit
- The turbocharger wastegate solenoid control circuit
At idle the TC Wastegate Solenoid parameter is commanded to 0 percent by the ECM. When the engine load and RPM first increases under a wide open throttle, the TC Wastegate Solenoid parameter should briefly be commanded as great as 90-100 percent. When the proper level of boost pressure is attained, the ECM will decrease the PWM of the solenoid to a range of 65-85 percent. As soon as the throttle closes the ECM will command the TC Wastegate Solenoid parameter back to 0 percent, in order to allow the turbocharger waste gate to open from the air pressure ratio differential, thereby reducing the speed of the turbine.
The engine control module (ECM) uses information from the crankshaft position (CKP) sensor in order to determine when an engine misfire is occurring and uses information from the camshaft position (CMP) sensor in order to determine which cylinder is misfiring. By monitoring variations in the crankshaft rotation speed for each cylinder, the ECM is able to detect individual misfire events. If the ECM detects a misfire rate sufficient to cause emission levels to exceed mandated standards, DTC P0300 sets. Under certain driving conditions, a misfire rate can be high enough to cause the 3-way catalytic converter (TWC) to overheat, possibly damaging the converter. The malfunction indicator lamp (MIL) will flash ON and OFF when converter overheating, damaging conditions are present and DTC P0300 is set. DTCs P0301-P0304 correspond to cylinders 1-4. If the ECM is able to determine that a specific cylinder is misfiring, the DTC for that cylinder will set.