Home/Saturn/Sky/Saturn Sky I (2006-2009)/Repair manual/Automatic HVAC System/Heating, Ventilation, and Air Conditioning: Specifications
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Heating, Ventilation, and Air Conditioning: Specifications Saturn Sky I

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
A/C Compressor and Condenser Hose Assembly Bolt22 N.m16 lb ft
A/C Compressor and Condenser Hose Assembly Nut9 N.m80 lb in
A/C Compressor Bolt22 N.m16 lb ft
A/C Compressor Tube Assembly Nut16 N.m12 lb ft
A/C Condenser Bolt9 N.m80 lb in
A/C Condenser Tube Assembly Nut9 N.m80 lb in
A/C Condenser Tube Nut9 N.m80 lb in
A/C Evaporator Hose Assembly Clip Nut9 N.m80 lb in
A/C Evaporator Hose Assembly Nut16 N.m12 lb ft
A/C Refrigerant Pressure Sensor5 N.m44 lb in
Air Inlet Housing Screw1.5 N.m13 lb in
Air Inlet Housing Nut9 N.m80 lb in
Air Distribution Case Screw1.5 N.m13 lb in
Air Outlet Duct Screw1.5 N.m13 lb in
Blower Motor Resistor Screw1.5 N.m13 lb in
Blower Motor Screw1.5 N.m13 lb in
Distributor Air Bolt2.5 N.m22 lb in
Distributor Air Nut2.5 N.m22 lb in
Evaporator Case Assembly Screw1.5 N.m13 lb in
Heater Core Cover Screw1.5 N.m13 lb in
HVAC Module Assembly Nut9 N.m80 lb in
Mode Actuator Screw1.5 N.m13 lb in
Radiator Assembly Bolt25 N.m18 lb ft
Rear Air Outlet Duct Screw1.5 N.m13 lb in
Receiver Dehydrator Assembly Bolt6 N.m53 lb in
Receiver Dehydrator Screw1.5 N.m13 lb in
Thermal Expansion Valve Bolt16 N.m12 lb ft

Fastener Tightening Specifications

Refrigerant System Capacities

ApplicationSpecification
MetricEnglish
PAG Oil GM P/N 12378526 for United States PAG Oil GM P/N 88900060 for Canada
Abrupt Refrigerant Loss60 ml 12.0 oz 1
Compressor Replacement74 ml 22.5 oz 2
The Sanden PXV16 service compressor is used in this model year vehicle is precharged with 74 ml (2.5 oz) of PAG oil.
Condenser Replacement30 ml 21.0 oz 2
Evaporator Replacement45 ml 21.5 oz 2
Total System PAG Oil Capacity118 ml4.0 oz
R-134a
Refrigerant Charge0.7 kg1.6 lb
1 Abrupt refrigerant loss due to large leak, hose rupture, collision, or pressure relief valve opening. Conditions that allow the refrigerant to seep or bleed off over time do not cause this oil loss. Upon replacement of a component that caused a large refrigerant loss, also add the required amount of oil for the particular component. 2 If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained.

Refrigerant System Capacities

The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.

Begin the system diagnosis with the Diagnostic System Check - Vehicle .

The Diagnostic System Check will provide the identification of the control modules which command the system.

The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.

Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into

  1. «Air Delivery Description and Operation»(ref-269777-S14571784542007110200000)
  2. «Air Temperature Description and Operation»(ref-269777-S37184610272007110200000)

The Air Delivery Description and Operation contains the following topics

  1. HVAC Control Components
  2. Air Speed
  3. Air Distribution
  4. Recirculation Operation

The Air temperature Description and Operation contains the following topics

  1. HVAC Control Components
  2. Heating and A/C Operation
  3. Engine Coolant
  4. A/C Cycle