Special Tools
Illustration Tool Number/Description BO-347 KM-347 Installer BO-569-A KM-569-A Plug Lifter DT-6459-B Torque Wrench GE-604-D MKM-604-D TORX Bit and Socket Set EL 47955 J 2534 Multi Diagnostic Interface MDI
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Illustration Tool Number/Description BO-347 KM-347 Installer BO-569-A KM-569-A Plug Lifter DT-6459-B Torque Wrench GE-604-D MKM-604-D TORX Bit and Socket Set EL 47955 J 2534 Multi Diagnostic Interface MDI
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Illustration Tool Number/Description BO-347 KM-347 Installer BO-569-A KM-569-A Plug Lifter DT-6459-B Torque Wrench GE-604-D MKM-604-D TORX Bit and Socket Set
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Location (pos)
- 01 - Front
- 02 - Rear
- 03 - Left
- 04 - Right
- 05 - All
- 06 - Upper
- 07 - Centre
- 08 - Lower
- 09 - Service Information
Scheme 49
Scheme 49: Front Floor Panel Carpet Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the driver or passenger seat. Refer to DRIVER OR PASSENGER SEAT REPLACEMENT (8-WAY-POWER) or DRIVER OR PASSENGER SEAT REPLACEMENT (2/4/6-WAY HYBRID, 6-WAY HYBRID SPORT) . Remove the front floor console. Refer to FRONT FLOOR CONSOLE REPLACEMENT . Remove the front and rear side door sill trim plate. Refer to FRONT AND REAR SIDE DOOR SILL TRIM PLATE REPLACEMENT . |
| 1 | Front Floor Panel Carpet |
Scheme 50
Scheme 50: Rear Floor Panel Carpet Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the driver or passenger seat. Refer to DRIVER OR PASSENGER SEAT REPLACEMENT (8-WAY-POWER) or DRIVER OR PASSENGER SEAT REPLACEMENT (2/4/6-WAY HYBRID, 6-WAY HYBRID SPORT) . Remove the rear seat. Refer to REAR SEAT REPLACEMENT (BACK 40 PERCENT) or REAR SEAT REPLACEMENT (BACK 60 PERCENT) Remove the front floor console. Refer to FRONT FLOOR CONSOLE REPLACEMENT . Remove the front and rear side door sill trim plate. Refer to FRONT AND REAR SIDE DOOR SILL TRIM PLATE REPLACEMENT . |
| 1 | Rear Floor Panel Carpet |
Scheme 51
Scheme 51: Rear Compartment Floor Panel Carpet Replacement
| Callout | Component Name |
| 1 | Rear Compartment Floor Panel Carpet |
Scheme 52
Scheme 52: Headlining trim panel, replace (without sunroof) 4D
| Callout | Component Name |
| WARNING: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. WARNING: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced. WARNING: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced. Preliminary Procedure Disable the SIR system. Refer to SIR DISABLING AND ENABLING . Remove the sunshade. Refer to SUNSHADE REPLACEMENT . Remove the sunshade supports. Refer to SUNSHADE SUPPORT REPLACEMENT . Remove the roof rail front assist handles. Refer to ROOF RAIL FRONT ASSIST HANDLE REPLACEMENT . Remove the windshield side garnish moldings. Refer to WINDSHIELD SIDE GARNISH MOLDING REPLACEMENT . Remove the center pillar upper garnish moldings. Refer to CENTER PILLAR UPPER GARNISH MOLDING REPLACEMENT . Remove the body lock pillar upper trim panel. Refer to C-pillar upper trim panel, replace 4D Remove the reading lamp assembly. Refer to READING LAMP REPLACEMENT . Remove the front side door, passenger side. Refer to FRONT SIDE DOOR REPLACEMENT . Remove the front passenger seat. Refer to DRIVER OR PASSENGER SEAT REPLACEMENT (8-WAY-POWER) or DRIVER OR PASSENGER SEAT REPLACEMENT (2/4/6-WAY HYBRID, 6-WAY HYBRID SPORT) . |
| 1 | Headlining Trim Panel Procedure Disconnect the electrical connectors. NOTE: Carefully observe the placements of the retainers and remove from there. See graphic. Use melting glue if the fabric unintentionally is removed from the panel. |
| WARNING |
| Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. |
| WARNING |
| If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced. |
| WARNING |
| Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced. |
| NOTE |
| Carefully observe the placements of the retainers and remove from there. See graphic. Use melting glue if the fabric unintentionally is removed from the panel. |
Scheme 53
Scheme 53: Headlining trim panel, replace (with sunroof) 4D
| Callout | Component Name |
| WARNING: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. WARNING: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced. WARNING: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced. Preliminary Procedure Disable the SIR system. Refer to SIR DISABLING AND ENABLING . Remove the sunshade. Refer to SUNSHADE REPLACEMENT . Remove the sunshade supports. Refer to SUNSHADE SUPPORT REPLACEMENT . Remove the roof rail front assist handles. Refer to ROOF RAIL FRONT ASSIST HANDLE REPLACEMENT . Remove the windshield side garnish moldings. Refer to WINDSHIELD SIDE GARNISH MOLDING REPLACEMENT . Remove the center pillar upper garnish moldings. Refer to CENTER PILLAR UPPER GARNISH MOLDING REPLACEMENT . Remove the body lock pillar upper trim panel. Refer to C-pillar upper trim panel, replace 4D . Remove the reading lamp assembly. Refer to READING LAMP REPLACEMENT . Remove the front side door, passenger side. Refer to FRONT SIDE DOOR REPLACEMENT . Remove the front passenger seat. Refer to DRIVER OR PASSENGER SEAT REPLACEMENT (8-WAY-POWER) or DRIVER OR PASSENGER SEAT REPLACEMENT (2/4/6-WAY HYBRID, 6-WAY HYBRID SPORT) . |
| 1 | Headlining Trim Panel Procedure Disconnect the electrical connectors. |
| WARNING |
| Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. |
| WARNING |
| If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced. |
| WARNING |
| Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced. |
Scheme 54
Scheme 54: Instrument Panel Lower Trim Panel Insulator Replacement - Driver Side
| Callout | Component Name |
| 1 | Instrument Panel Lower Trim Panel Insulator Retainer (Qty: 2) Procedure Use BO-569-A lifter to release the retainer clips securing the insulator to the instrument panel. Remove the electrical connections. Special Tools BO-569-A Plug Lifter For equivalent regional tools, refer to SPECIAL TOOLS . |
| 2 | Instrument Panel Lower Trim Panel Insulator |
Scheme 55
Scheme 55: Instrument Panel Outer Compartment Replacement
| Callout | Component Name |
| 1 | Instrument Panel Outer Compartment Retainer (Qty: 2) |
| 2 | Instrument Panel Outer Compartment |
Scheme 56
Scheme 56: Instrument Panel Upper Trim Panel Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the instrument panel lower center trim panel. Refer to INSTRUMENT PANEL LOWER CENTER TRIM PANEL REPLACEMENT . Remove the headlamp switch molding. Refer to HEADLAMP SWITCH MOLDING REPLACEMENT . Remove the turn signal multifunction switch. Refer to TURN SIGNAL MULTIFUNCTION SWITCH REPLACEMENT . Remove the windshield wiper and washer switch. Refer to WINDSHIELD WIPER AND WASHER SWITCH REPLACEMENT . Remove the hazard warning switch. Refer to HAZARD WARNING SWITCH REPLACEMENT . |
| 1 | Instrument Panel Upper Trim Panel Fastener (Qty: 4) Refer to FASTENER CAUTION |
| 2 | Instrument Panel Upper Trim Panel Retainer (Qty: 10) Procedure Use a flat-bladed plastic trim tool in order to release the retaining clips securing the upper trim panel to the instrument panel. NOTE: Apply protection tape on the instrument panel to prevent scratches and pressmarks on instrument panel surface. The flat-bladed plastic trim tool and retainers may cause damage. |
| 3 | Instrument Panel Upper Trim Panel |
| NOTE |
| Apply protection tape on the instrument panel to prevent scratches and pressmarks on instrument panel surface. The flat-bladed plastic trim tool and retainers may cause damage. |
Scheme 57
Scheme 57: Instrument Cluster Head-Up Display Bezel Replacement
| 1 | Instrument Cluster Head Up Display Bezel Procedure Remove the head up display assembly bezel clips (Qty: 6). |
Scheme 58
Scheme 58: Instrument Panel Outer Trim Cover Replacement - Right Side
| Callout | Component Name |
| 1 | Instrument Panel Outer Trim Cover Procedure Remove the cover carefully with a suitable tool. Disconnect the electrical connector. Transfer any parts as needed. |
Scheme 59
Scheme 59: Instrument Panel Outer Trim Cover Replacement - Left Side
| Callout | Component Name |
| 1 | Instrument Panel Outer Trim Cover Procedure Remove the cover carefully with a suitable tool. |
Scheme 60
Scheme 60: Instrument Panel Lower Center Trim Panel Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the front floor console cover. Refer to FRONT FLOOR CONSOLE COVER REPLACEMENT . |
| 1 | Instrument Panel Lower Center Trim Panel Fastener Refer to FASTENER CAUTION . |
| 2 | Instrument Panel Lower Center Trim Panel Procedure Use a flat-bladed plastic trim tool in order to release the retaining clips securing the upper center trim panel to the instrument panel. Disconnect the electrical connectors. If replacing the lower center trim panel, transfer parts as necessary. NOTE: Apply protecting tape on the upper right corner between the Lower Center Trim Panel and Instrument Panel Upper Trim Panel to prevent paint peel of. |
| NOTE |
| Apply protecting tape on the upper right corner between the Lower Center Trim Panel and Instrument Panel Upper Trim Panel to prevent paint peel of. |
Scheme 61
Scheme 61: Glove compartment, Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the right outer trim cover. Refer to INSTRUMENT PANEL OUTER TRIM COVER REPLACEMENT - RIGHT SIDE . |
| 1 | Instrument Panel Compartment Assembly Fastener (Qty: 4) Refer to FASTENER CAUTION . Procedure Disconnect the electrical connectors. |
| 2 | Instrument Panel Compartment Assembly |
Scheme 62
Scheme 62: Instrument Panel Compartment Door Assembly Replacement (Left Hand Drive)
| Callout | Component Name |
| Preliminary Procedure Remove the instrument panel compartment. Refer to Glove compartment, Replacement . |
| 1 | Instrument Panel Compartment Door Dampener Connector |
| 2 | Instrument Panel Compartment Door Hinge Pin (Qty: 2) Procedure Release and pull off the door hinge pin. |
| 3 | Instrument Panel Compartment Door Assembly |
Scheme 63
Scheme 63: Headlamp Switch Molding Replacement
| Callout | Component Name |
| 1 | Headlamp Switch Molding Procedure Disconnect the electrical connectors. If replacing the headlamp switch molding, transfer any parts as needed. NOTE: Use a flat-bladed plastic trim tool to release the headlamp switch molding from the instrument panel. |
| NOTE |
| Use a flat-bladed plastic trim tool to release the headlamp switch molding from the instrument panel. |
Scheme 64
Scheme 64: Instrument Panel Molding Replacement - Passenger Side
| Callout | Component Name |
| Preliminary Procedure Remove the instrument panel compartment. Refer to Glove compartment, Replacement . |
| 1 | Instrument Panel Molding Procedure Release the retainers by pressing them out from the backside. |
Scheme 65
Scheme 65: Dash Panel Brace Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Dash Panel Brace Fastener (Qty: 4) Refer to FASTENER CAUTION . Tighten 22 Nm (16 lb ft) |
| 2 | Dash Panel Brace |
Scheme 66
Scheme 66: Instrument Panel Assembly Replacement
| Callout | Component Name |
| Preliminary Procedure Refer to SIR WARNING . Disable the SIR system. Remove the radio assembly. Refer to RADIO REPLACEMENT . Remove the HVAC remote control assembly. Refer to HEATER AND AIR CONDITIONING REMOTE CONTROL REPLACEMENT . Remove the radio front speaker. Refer to RADIO FRONT SPEAKER REPLACEMENT . Remove the front floor console. Refer to FRONT FLOOR CONSOLE REPLACEMENT . Remove the steering column trim covers. Refer to STEERING COLUMN TRIM COVER REPLACEMENT . Remove the instrument cluster. Refer to INSTRUMENT CLUSTER REPLACEMENT . Remove both windshield side garnish moldings. Refer to WINDSHIELD SIDE GARNISH MOLDING REPLACEMENT . |
| 1 | Instrument Panel Assembly Fastener (Qty: 7) Refer to FASTENER CAUTION . Tighten 9 Nm (80 lb in) |
| 2 | Instrument Panel Assembly Procedure Disconnect the wiring harness from the I/P assembly. With the aid of an assistant, remove the I/P assembly from the vehicle. If replacing the I/P assembly, transfer all necessary components. |
Scheme 67
Scheme 67: Instrument Panel Tie Bar Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the instrument panel (I/P) assembly. Refer to INSTRUMENT PANEL ASSEMBLY REPLACEMENT . Remove both front and rear side door still trim plates. Refer to FRONT AND REAR SIDE DOOR SILL TRIM PLATE REPLACEMENT . Remove the steering column. Refer to STEERING COLUMN REPLACEMENT . Remove the body control module bracket. Refer to BODY CONTROL MODULE REPLACEMENT (RIGHT HAND DRIVE) or BODY CONTROL MODULE REPLACEMENT (LEFT HAND DRIVE) . |
| 1 | Instrument Panel Tie Bar Assembly Fastener (Qty: 10) Refer to FASTENER CAUTION . Tighten 22 Nm (16 lb ft) |
| 2 | Heater and Air Conditioning Evaporator and Blower Module Fastener (Qty: 3) Procedure Release the heater and air conditioning evaporator and blower module from the I/P tie bar and secure the module at the body. Tighten 5 Nm (44 lb in) |
| 3 | Instrument Panel Tie Bar Assembly Procedure Remove the hood release handle. Note location and routing of the I/P wiring harness prior to removal of the I/P tie bar assembly to ensure proper reinstallation. Disconnect the wiring harness from the I/P tie bar assembly. With the aid of an assistant, remove the I/P tie bar assembly from the vehicle. If replacing the I/P tie bar assembly, transfer all necessary components. |