Installing side window
Installation Location
Note. The removed side window can be reinstalled if
- there is no prior damage to the side window.
- the side window was removed without being damaged.
Scheme 96
1. Slightly pull out seal for side window -1-. (Scheme 95)
Scheme 97
2. Insert side window -1- into the side window seal -2- -Arrow A- and press them together into the side panel -Arrow B-. see scheme 125
3. Fit fastening nuts -1- top and bottom. (Scheme 96)
Scheme 98
4. Rivet down seal for side window -1- with rivet -2-. (Scheme 97)
5. Press in rubber seal for door. Refer to 57 63 19 Removing and installing rubber seal for door - as of MY 2006 (Cayman S, Cayman S RHD) .
Scheme 99
6. Adjust side window to door glass using the specified adjustment dimensions and tolerances. --> Gap dimension A: 7 mm +/-1 mm
7. Tighten fastening nuts. --> Tightening torque: 4 mm +/-0.5 mm
1. Clip A-pillar trim panel into place in area of B-pillar trim panel.
2. Install deflector for front three-point belt. Refer to 69 11 19 Removing and installing front three-point belt - as of MY 2006 (Cayman S, Cayman S RHD) .
3. Install oddments tray. Refer to 70 66 19 Removing and installing oddments tray - as of MY 2006 (Cayman S, Cayman S RHD) .
1. Remove side window. > 647519 Removing and installing side window - chapter on "removing"
Scheme 100
1. Drill out rivets -2- from the integrated sheetmetal strip of the seal for the side window -1- using a 4.1 mm drill bit. (Scheme 98)
2. Unclip side window seal -1- and remove. (Scheme 98)
Scheme 101
1. Position seal for side window -1- on the centering hole and rivet down with the rivets -2-, starting from the top right. (Scheme 99)
2. Clip grommet -3- into the side panel and then press side window seal -3- into the side panel. (Scheme 99)
1. Install side window. > 647519 Removing and installing side window - chapter on "installing"
> 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models) .
The following tools and materials are required for removing and installing the windscreen with 2-component adhesive
A - Double cartridge gun VAS 5237 - see Workshop Equipment Manual, Chapter 3.5
B - Suction cups VAG 1344 - see Workshop Equipment Manual, Chapter 3.5
C - Special electric cutter (fine) VAG 1561 A - see Workshop Equipment Manual, Chapter 3.5
D - Flashing knife, U-type 639.031.130.22; see Parts Catalogue, Main Group 8
H - 2-component window adhesive 000.043.300.94, contains set components H1-H8; see Parts Catalogue, Main Group 8
H1 - Cleaning solution
H2 - Primer
H3 - Activator
H4 - Swab
H5 - Cartridge, component A
H6 - Cartridge, component B
H7 - Mixing nozzle
H8 - Processing nozzle
A - Glass separating tool VAG 1474 B, contains set components A1-A9; see Workshop Equipment Manual, Chapter 3.5
B - Cutting thread, see Parts Catalogue, Main Group 8
A1 - Guide rails
A2 - Cutting tool (wire holder)
A3 - Spooling device
A4 - Awl
A5 - Guide rails
A6 - Filler
A7 - Steering roller with arm bracket
A8 - Handle
A9 - Square cutting wire