Contents Wiring diagrams Section: Electronic Suspension All sections

Offroad Stabilizers: Diagnosis Porsche Cayenne I

Electronic Suspension 1 illustration ~730 words

Troubleshooting procedure

Troubleshooting can only be performed when the fault is present. In other words, specific troubleshooting can only be performed in accordance with instructions (given under Diagnosis/troubleshooting for each fault code) if the entry has the status 'present' in the fault memory.

If the fault is currently 'not present', please check the following

  1. Diagnosis conditions are met; if necessary perform a short test or test drive
  2. All plug connections and ground points of the affected current path are OK.
  3. Set all wiring harnesses of the affected current path to a state that corresponds to driving by pulling and shaking them (loose contact)

Diagnostic conditions

Note. Important! Always connect a suitable battery charging device to the vehicle electrical system battery or to the designated jump-start terminal before starting diagnosis. All unnecessary loads must also be switched off.

Note. The fault can only be identified if the requirements listed under 'Diagnostic conditions' are met. For this reason, the specified procedure must be observed after a fault is repaired: Erase fault memory. Satisfy the requirements listed under 'Diagnostic conditions'. Read out fault memory again

Diagnosis/troubleshooting

Note. The fault memory Info key [F8] on Porsche System Tester II No. 9588 can be used to access the 'extended fault memory'. The following information can be displayed

Troubleshooting with no control module connected

Note. The 9588 Porsche System Tester II and the 'off-road stabilizer control module' are not connected.

  1. Ignition on
  2. The fuses of the 'off-road stabilizer control module' are OK
  3. The fuses of the 'gateway' in the instrument cluster are OK
  4. Battery voltage is OK
  5. Plug on 'off-road stabilizer control module' attached correctly

16-pin diagnostic box in driver's footwell

PinDesignationPinDesignation
1Terminal 159Not used
2Not used10Not used
3K' lead (communication with Tester)11Not used
4Ground12Not used
5Ground13Not used
6CAN high diagnosis (instrument cluster)14CAN low diagnosis (instrument cluster)
7K lead15Not used
8Not used16Terminal 30

CONNECTOR PINOUTS REFERENCE

Scheme 95

Scheme 95

Note. Visual inspection: In the next troubleshooting section, please check first that the affected 'pins' on the plug connections are neither damaged nor corroded. Remove any soiling or corrosion/oxidation and replace damaged parts/wires.

Note. Control unit replacement: Before replacing a control module, the ground connections, power supply and plug connections on the control module must be checked. After the test drive, read out the fault memory again with the 9588 Porsche System Tester II. Additional causes of faults that could damage the control module should be detected and remedied.

Work instructionDisplay OKIf not OK
1Check 9588 Porsche System Tester II connectionsCheck that the data link connector 9588 Porsche System Tester II is connected correctly to the diagnostic box in the vehicle. Check 9588 Porsche System Tester II connection cable for damage. Check function of 9588 Porsche System Tester II on another vehicle, if necessary.Go to Step 2Repair 9588 Porsche System Tester II. --> End
2Check fuses and adjacent voltage in fuse carrier at left of dashboardTerminal 30 power supply 'fuse F23' Terminal 15 voltage 'fuse F49'11.4 ... 14.5 V Go to Step 3Replace any faulty fuse(s) (before doing so, check that the correct fuse was used). If the fuses are intact but there is no voltage, check the wires and repair them if necessary. If the wires are intact, check the fuse box and replace it if faulty. --> End
3Check terminal 30 power supply to 'ORS control module'Switch off the ignition. Pull plug off the 'ORS control module'. Measure voltage between plug B 'pin 22' and ground.11.4 ... 14.5 V Go to Step 4Repair terminal 30 power supply to 'ORS control module'. --> End
4Check terminal 15 power supply to 'ORS control module'Switch off ignition. Pull plug off ORS control module. Switch on ignition. Measure voltage between plug B 'pin 7' and ground.11.4 ... 14.5 V Go to Step 5Repair terminal 15 power supply to 'ORS control module'. --> End
5Check terminal 31 ground supply to ORS control module for open circuitSwitch off ignition. Measure resistance between 'pin 23' and ground.< 5 ohms Go to Step 6Between ORS control module and 'body ground point 41': Open circuit, contact resistance/corroded or loose connection at 'body ground point 41'. Repair wire or fasten it to ground pin. --> End
6Check 'K' lead' for short circuit to B+Switch on ignition. Measure voltage between 'pin 3' of K' lead on diagnostic box in the vehicle and ground.< 0.3 V Go to Step 7Repair K' lead. --> End
7Check 'K' lead' for short circuit to groundSwitch off ignition. Measure resistance between 'pin 3' of K' lead on diagnostic box in the vehicle and ground.Infinity ohms Go to Step 8Repair K' lead. --> End
8Check 'K' lead' for open circuitMeasure resistance of K' lead from diagnostic box in the vehicle 'pin 3' to plug A on instrument cluster gateway 'pin 25'.< 0.5 ohms Go to Step 9Repair K' lead. --> End
9Check gateway in instrument cluster using the 9588 Porsche System Tester IIGateway in instrument cluster is OK if: it is possible to connect to at least one control module connected to the instrument cluster gateway.Go to Step 10Replace instrument cluster. --> End
10CAN drive, check connection to 'ORS control module'Follow ' CHECKING INSTRUCTIONS/CAN DATA BUS '.If CAN check is OK: Go to Step 11
11Replace ORS control moduleRead note on replacing control units before replacing a control module! --> End

TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test

Note. If there is no incoming signal via the CAN drive using several control modules, the CAN drive must be checked for open or short circuits. Refer to ' CHECKING INSTRUCTIONS/CAN DATA BUS '.

Work instructionDisplay OKIf not OK
1Read out fault memory in KESSY control moduleGo to Step 2Identify fault and read out fault memory again in ORS control module if O.K. --> End, if not O.K. Go to Step 2
2Continue troubleshooting, Refer to CHECKING INSTRUCTIONS/CAN DATA BUS .> EndGo to Step 3
3Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Internal offroad stabilizer control module function test
  2. Ignition off

Note. Visual inspection: In the next troubleshooting section, please check first that the affected pins on the ORS control module plug connection are neither damaged nor corroded. The wiring and plugs of the affected components must also be checked for external damage and correct contacts. Repair damaged or corroded pins if possible, otherwise replace affected pins. Repair or replace damaged wires.

Note. Sporadic faults: In the event of faults that occur sporadically, the wiring positions that are linked to moving parts on and in the vehicle must be checked for each system. Various statuses that can cause faults must be simulated with the help of the wiring diagram.

Work instructionDisplay OKIf not OK
1Read out fault memory in KESSY control moduleGo to Step 2Identify fault and read out fault memory again in ORS control module if O.K. --> End, if not O.K. Go to Step 2
2Check fuseSwitch off ignition Remove fuse 'F49' (5A) from fuse carrier at left of dashboard and check it for continuityGo to Step 4Go to Step 3
3Replace fuseIf fault is no longer present (fuse not faulty), see note on 'Sporadic faults' under Diagnosis/troubleshooting . --> EndFault still present (fuse faulty again) Go to Step 7
4Check voltage of relay output wireSwitch on ignition Measure voltage with relay for terminal 15 connected at relay socket between 'pin 5' and groundVoltage is 11.4 to 14.5 V Go to Step 7Go to Step 5
5Check voltage of relay input wireSwitch on ignition Measure voltage with relay for terminal 15 connected at relay socket between 'pin 3' and groundVoltage is 11.4 to 14.5 V Go to Step 7Go to Step 6
6Check wire from fuse to relay for open circuitSwitch off ignition Pull off relay for terminal 15 Remove fuse 'F49 '(5A) from fuse carrier at left of dashboard Measure resistance between relay socket for terminal 15 relay, 'pin 3' and fuse output from fuse 'F49' in the direction of the relay< 5 ohms Repair or replace wiring harness or components near fuse 'on input side' --> EndRepair line --> End
7Check relay for terminal 15Check function of terminal 15 relay and replace relay, if necessary, in order to check it out'Old' relay for terminal 15 was faulty Go to Step 8Leave 'new' relay for terminal 15 inserted and Go to Step 9
8Replace relay for terminal 15> End
9Continue troubleshooting, Refer to CHECKING INSTRUCTIONS/CAN DATA BUS .> End
10Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on off-road stabilizer (ORS) control module
CAUTIONAlways observe the applicable regulations when working with hydraulic fluid.
CAUTIONDepressurise the hydraulic system before working on it.
Work instructionDisplay OKIf not OK
1Check for leaks in hydraulic unit and hydraulic linesGo to Step 2Repair leaks --> End
2Check hydraulic motor for sluggishnessUsing the 9588 Porsche System Tester II, select the 'Actual values' menu item in the 'Off-road stabilizers' system. Read out the 'motor current' there, while disengaging the off-road stabilizers using the button on the centre console.110 bar => 12...14 A 150 bar => l5...19 A 180 bar => 20...24 A Go to Step 3> 24A If the hydraulic fluid temperature is low, increase it to a higher temperature (approx. 20°C), or replace hydraulic unit. --> End
3Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Check input voltage at fuseSwitch on ignition Measure voltage between fuse 'F23' (10A) 'on input side' in fuse carrier at left of dashboard and groundVoltage is 11.4 to 14.5 V Go to Step 2Repair or replace wiring harness or components near fuse 'on input side' --> End
2Check fuseCheck 2a Switch off ignition Remove fuse 'F23' (10A) from fuse carrier at left of dashboard and check it for continuityGo to Step 4Go to Step 3
Check 2b: Reconnect intact fuse 'F23' (10A) Measure voltage at fuse output 'F23' and measure groundVoltage is 11.4 to 14.5 V Go to Step 4Go to Step 3
3Replace fuseFault is no longer present (fuse not faulty) --> EndFault still present (fuse faulty again) Go to Step 5
4Check the battery or alternator.Go to Step 6Charge or replace battery Otherwise, repair alternator --> End
5Inspect the wiring harness from 'F23 fuse output 'to the offroad stabilizer control module 'Pin 22' for pinches and chafing damageNo damage visible Go to Step 7Repair wiring harness --> End
6Check the ground points and the plug connection on the offroad stabilizer control module for corrosionNo corrosion visible Go to Step 7Remove and repair corrosion properly or replace various components --> End
7Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Internal function test on off-road stabilizer (ORS) control module
Work instructionDisplay OKIf not OK
1Code the control module (write valid coding), refer to CODING THE CONTROL UNIT FOR OFF-ROAD STABILIZER ; 40 24 19 REMOVING AND INSTALLING CONTROL UNIT FOR OFF-ROAD STABILIZER - AS OF MY 2003 (ALL MODELS)> EndGo to Step 2
2Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Continue troubleshooting, Refer to CHECKING INSTRUCTIONS/CAN DATA BUS .> End
2Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Read out PSM control module fault memoryGo to Step 2Identify fault and read out fault memory again in ORS control module if O.K. --> End if not OK Go to Step 3
2Continue troubleshooting, Refer to CHECKING INSTRUCTIONS/CAN DATA BUS .> End
3Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Read out fault memory in transfer box control moduleGo to Step 2Identify fault and read out fault memory again in ORS control module if O.K. --> End if not OK Go to Step 3
2Continue troubleshooting, Refer to CHECKING INSTRUCTIONS/CAN DATA BUS .> End
3Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on offroad stabilizer (ORS) control unit
Work instructionDisplay OKIf not OK
1Check wiring between front-axle sensor and ORS control unit for short circuit to B+Switch off ignition Disconnect connector on front-axle sensor Disconnect connector B on ORS control unit Switch on ignition Measure voltage between connector B on ORS control unit 'pins 2, 9' and ground< 0.3 V Go to Step 2Repair wire harness --> End
2Check wiring between front-axle sensor and ORS control unit for short circuit to groundSwitch off ignition Measure resistance between connector B on ORS control unit 'pins 2, 9' and groundInfinity ohms Go to Step 3Repair wire harness --> End
3Check wiring between front-axle sensor and ORS control unit for open circuitSwitch off ignition Measure resistance between connector B on ORS control unit 'pins 2, 9' and front-axle sensor 'pins 1, 2'< 5 ohms Go to Step 4Repair wire harness --> End
4Check front-axle sensorUsing the 9588 Porsche System Tester II, select the menu item 'Actual values' and read out the 'front-axle sensor voltage' in uncoupled and coupled position.Uncoupled: 1.28...1.92 V, Coupled: 0.2...0.6 V Go to Step 5Replace front-axle sensor --> End
5Replace offroad stabilizer control unit> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on offroad stabilizer (ORS) control unit
Work instructionDisplay OKIf not OK
1Check wiring between rear-axle sensor and ORS control unit for short circuit to B+Switch off ignition Disconnect connector from rear-axle sensor Disconnect connector B on ORS control unit Switch on ignition Measure voltage between connector B on ORS control unit 'pins 4, 8' and ground< 0.3 V Go to Step 2Repair wire harness --> End
2Check wiring between rear-axle sensor and ORS control unit for short circuit to groundSwitch off ignition Measure resistance between connector B on ORS control unit 'pins 4, 8' and groundInfinity ohms Go to Step 3Repair wire harness --> End
3Check wiring between rear-axle sensor and ORS control unit for open circuitSwitch off ignition Measure resistance between connector B on ORS control unit 'pins 4, 8' and rear-axle sensor 'pins 1, 2'< 5 ohms Go to Step 4Repair wire harness --> End
4Check rear-axle sensorUsing the 9588 Porsche System Tester II, select the menu item 'Actual values' and read out the 'rear-axle sensor voltage' in uncoupled and coupled positionUncoupled: 1.28...1.92 V, Coupled: 0.2...0.6 V Go to Step 5Replace rear-axle sensor --> End
5Replace offroad stabilizer control unit> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on off-road stabilizer (ORS) control module
Work instructionDisplay OKIf not OK
1Check wires between pressure sensor and ORS control module for short circuit to B+Switch off ignition. Disconnect plug B on hydraulic unit. Disconnect plug B on the ORS control module. Switch on ignition. Measure voltage between plug B on hydraulic unit 'pins 3, 7, 10' and ground.< 0.3 V Go to Step 2Repair wiring harness. --> End
2Check wires between pressure sensor and ORS control module for short circuit to groundSwitch off ignition. Measure resistance between plug B on hydraulic unit 'pins 3, 7, 10' and ground.Infinity ohms Go to Step 3Repair wiring harness. --> End
3Check wires between pressure sensor and ORS control module for open circuitSwitch off ignition. Measure resistance between plug B on hydraulic unit 'pins 3, 7, 10' and plug B on ORS control module 'pins 18, 11, 10'.< 5 ohms Go to Step 4Repair wiring harness. --> End
4Check pressure sensorPush plugs back onto the hydraulic unit and ORS control module. Switch on ignition. Measure voltage on plug B 'pin 11' of ORS control module (back of plug) and ground.0.5 - 4.5 V, depending on the pressure in the hydraulic unit (0 - 250 bar). See ' VOLTAGE RANGE ' table. Go to Step 5If the voltage is 5 V, the pressure sensor is faulty and must be replaced. --> End
5Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on off-road stabilizer (ORS) control module
Work instructionDisplay OKIf not OK
1Check ORS buttonUsing the 9588 Porsche System Tester II, select the 'Input signals' menu item in the 'Off-road stabilizers' system. Read out the 'ORS button status' there.When actuating the button: '0' for Off '1' for On Go to Step 2Replace button. --> End
2Check wires between ORS button and ORS control module for short circuit to B+Switch off ignition. Pull plug A off the running gear switch module. Disconnect plug B on the ORS control module. Switch on ignition. Measure voltage between plug A of the running gear switch module 'pin 5' and ground.< 0.3 V Go to Step 2Repair wiring harness. --> End
3Check wires between ORS button and ORS control module for short circuit to groundSwitch off ignition. Measure resistance between plug A of the running gear switch module 'pin 5' and ground.Infinity ohms Go to Step 3Repair wiring harness. --> End
4Check wires between ORS button and ORS control module for open circuitSwitch off ignition. Measure resistance between plug A 'pin 5' of running gear switch module and plug B 'pin 13' of ORS control module.< 5 ohms Go to Step 4Repair wiring harness. --> End
5Replace ORS button> EndGo to Step 6
6Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on off-road stabillizer (ORS) control module
Work instructionDisplay OKIf not OK
1Check wires between LED in button and ORS control module for short circuit to B+Switch off ignition. Pull plug A off the running gear switch module. Pull plug B off the ORS control module. Switch on ignition. Measure voltage between plug A of the running gear switch module 'pin 5' and ground.< 0.3 V Go to Step 2Repair wiring harness. --> End
2Check wires between LED in button and ORS control module for short circuit to groundSwitch off ignition. Measure resistance between plug A of the running gear switch module 'pin 5' and ground.Infinity ohms Go to Step 3Repair wiring harness. --> End
3Check wires between LED in button and ORS control module for open circuitSwitch off ignition. Measure resistance between plug A 'pin 5' of running gear switch module and plug B 'pin 13' of ORS control module.< 5 ohms Go to Step 4Repair wiring harness. --> End
4Replace ORS button> EndGo to Step 5
5Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Check wires between VA valve on the hydraulic unit and ORS control module for short circuit to B+Switch off ignition Disconnect plug A from the hydraulic unit Disconnect plug B from ORS control module Switch on ignition Measure voltage between plug B on hydraulic unit 'Pin 5, 6' and ground< 0.3 V Go to Step 2Repair wiring harness --> End
2Check wires between VA valve on the hydraulic unit and ORS control module for short circuit to groundSwitch off ignition Measure resistance between plug A on hydraulic unit 'Pin 5, 6' and groundInfinity ohms Go to Step 3Repair wiring harness --> End
3Check wires between VA valve on the hydraulic unit and ORS control module for disconnectionSwitch off ignition Measure resistance between plug A on hydraulic unit 'Pin 5, 6' and plug B on ORS control module 'Pin 20, 17'< 5 ohms Go to Step 4Repair wiring harness. --> End
4Check VA valveReconnect plug to hydraulic unit and ORS control module Switch on ignition Uncouple offroad stabilizers (activate button, LED permanently on) measure the voltage in the ORS control module plug B (back of plug) during the switching procedure 'Pin 17' and 'Pin 20'11.4...14.5V Go to Step 5Replace hydraulic unit --> End
5Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Check wires between HA valve on the hydraulic unit and ORS control module for short circuit to B+Switch off ignition Disconnect plug A from the hydraulic unit Disconnect plug B from ORS control module Switch on ignition Measure voltage between plug B on hydraulic unit 'Pin 1, 2' and ground< 0.3 V Go to Step 2Repair wiring harness --> End
2Check wires between HA valve on the hydraulic unit and ORS control module for short circuit to groundSwitch off ignition Measure resistance between plug A on hydraulic unit 'Pin 1, 2' and groundInfinity ohms Go to Step 3Repair wiring harness --> End
3Check wires between HA valve on the hydraulic unit and ORS control module for disconnectionSwitch off ignition Measure resistance between plug A on hydraulic unit 'Pin 1, 2' and plug B on ORS control module 'Pin 19, 16'< 5 ohms Go to Step 4Repair wiring harness. --> End
4Check HA valveReconnect plug to hydraulic unit and ORS control module Switch on ignition Uncouple offroad stabilizers (activate button, LED permanently on) measure the voltage in the ORS control module plug B (back of plug) during the switching procedure 'Pin 16' and 'Pin 19'11.4...14.5V Go to Step 5Replace hydraulic unit --> End
5Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal offroad stabilizer control module function test
Work instructionDisplay OKIf not OK
1Check wires between el. hydraulic pump on the hydraulic unit and ORS control module for short circuit to groundSwitch off ignition Measure resistance between plug A on hydraulic unit 'Pin 3' and groundInfinity ohms Go to Step 2Repair wiring harness --> End
2Check wires between el. hydraulic pump on the hydraulic unit and ORS control module for disconnectionSwitch off ignition Measure resistance between hydraulic unit plug A 'Pin 3' and ORS control module plug A 'Pin 2'< 5 ohms Go to Step 3Repair wiring harness. --> End
3Check el. hydraulic pumpReconnect plug to hydraulic unit and ORS control module Switch on ignition Uncouple offroad stabilizers (activate button, LED permanently on) or use the Porsche System Tester II No. 9588 in the menu item 'actuator test' to select the subpoint 'switch on motor' and switch on the hydraulic pump measure the voltage in the ORS control module plug B (back of plug) during the switching procedure 'Pin 16' and 'Pin 19'11.4...14.5V Go to Step 4Replace hydraulic unit --> End
4Renew offroad stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

  1. Ignition on
  2. Internal function test on off-road stabilizer (ORS) control module
Work instructionDisplay OKIf not OK
1Check fuseDisengage off-road stabilizers (actuate button, LED lights up continuously). During the switching operation, measure voltage on both sides of the fuse 'F14' in the current distributor and ground.11.4 - 14.5 V Go to Step 2Correct faults and replace fuse in current distributor 'F14'. --> End
2Check wires between fuse 'F14' in current distributor and ORS control module for open circuitDisengage off-road stabilizers (actuate button, LED lights up continuously). During the switching operation, measure voltage on ORS control module, plug A 'pin 1' and ground.11.4 - 14.5 V Go to Step 3Repair wiring harness. --> End
3Check wire between electric hydraulic pump and ORS control module for open circuitDisengage off-road stabilizers (actuate button, LED lights up continuously). During the switching operation, measure voltage on the hydraulic unit, plug A 'pin 3' and ground.11.4 - 14.5 V Go to Step 4Repair wiring harness. --> End
4Replace off-road stabilizer control module> End

DIAGNOSIS/TROUBLESHOOTING CHART

Poses Online