Repair manual
Porsche Cayenne Turbo I рестайлинг Repair Manual
Step-by-step repair and maintenance instructions for the Porsche Cayenne Turbo I рестайлинг (2007–2010): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
92sections
2052articles
ENManual language
- General safety regulations
- Safety measures
- Emptying the refrigerant circuit
- Working on the refrigerant circuit
- Painting work on vehicles with air-conditioning
- Notes on general repairs
- Contact corrosion
- Climatronic technical data (right/left)
- Climatronic 2+2 technical data
- Technical data
- Tightening torques
- 87 IN Instructions for repairing air-conditioning systems and storing spare parts - as of MY 2003 (All Models)
- General information
- Procedure and general test prerequisites
- Tools and materials
- Distribution of the oil quantity in the refrigerant circuit
- Basic vehicle: Distribution of oil quantity in the individual air-conditioning components
- Vehicle with 2+2: Distribution of oil quantity in the individual air-conditioning components
- Removing front air-conditioning system regulator
- Coding air-conditioning regulator
- Tools
- Assembly work involving the refrigerant system
- Preliminary work
- Removing servomotor
- Subsequent work
- Preliminary work for servo motor for four-zone air conditioning
- Subsequent work for servo motor for four-zone air conditioning
- Removing air-quality sensor
- Removing air-conditioning compressor
- Installing air-conditioning compressor
- Work steps for blocked/seized up air conditioning compressor
- Running-in regulations for commissioning a new air-conditioning compressor
- Removing the compressor-condenser line (A - B)
- Installing the compressor-condenser line (A - B)
- Preliminary work - removing the (A - B) line for the condenser/evaporator
- Preliminary work - removing the (B - C) line for the condenser/evaporator
- Information
- Removing the (A - B) line on the condenser - evaporator
- Removing the (B - C) line on the condenser - evaporator
- Installing the (A - B) line on the condenser - evaporator
- Installing the (B - C) line on the condenser - evaporator
- Subsequent work - installing the (A - B) line on the condenser/evaporator
- Subsequent work - installing the (B - C) line for the condenser/evaporator
- Preliminary work - removing the (A - B) line for the compressor/evaporator
- Preliminary work - removing the (B - C) line for the compressor/evaporator
- Preliminary work - removing the (C - D) line for the compressor/evaporator
- Removing the (A - B) line on the compressor - evaporator
- Removing the (B - C) line on the compressor - evaporator
- Removing the (C - D) line on the compressor - evaporator
- Installing the (A - B) line on the compressor - evaporator
- Installing the (B - C) line on the compressor - evaporator
- Installing the (C - D) line on the compressor - evaporator
- Subsequent work - installing the (A - B) line on the compressor/evaporator
- Subsequent work - installing the (B - C) line for the compressor/evaporator
- Subsequent work - installing the (C - D) line for the compressor/evaporator
- Removing the condenser
- Removing fan for condenser
- Installing fan for condenser
- Removing desiccator
- Installing desiccator
- Preliminary work - evaporator temperature sensor
- Preliminary work - intake air temperature sensor
- Preliminary work for center temperature sensor/side vents right side
- Preliminary work for center temperature sensor/side vents left side
- Preliminary work for temperature sensor for footwell outlet vent, left side
- Preliminary work for temperature sensor for footwell outlet vent, right side
- Removing the evaporator temperature sensor
- Removing the intake air temperature sensor
- Removing the center temperature sensor/side vents right side
- Removing center temperature sensor/side vents left side
- Removing the temperature sensor footwell vent left side
- Temperature sensor for footwell outlet vent, right side
- Installing the evaporator temperature sensor
- Installing the intake air temperature sensor
- Installing the center temperature sensor/side vents right side
- Installing the center temperature sensor/side vents left side
- Installing the temperature sensor footwell outlet vent left side
- Installing temperature sensor for footwell outlet vent, right side
- Touch up - evaporator temperature sensor
- Touch up - intake air temperature sensor
- Touch up - center temperature sensor/side vents right side
- Touch up - center temperature sensor/side vents left side
- Touch up - temperature sensor for footwell outlet vent, left side
- Removing electric line for heater/air-conditioning unit
- Disassembling heater/air-conditioning unit
- Assembling heater/air-conditioning unit
- Installing electric line for heater/air-conditioning unit
- Removing expansion valve
- Installing expansion valve
- Removing blower regulator
- Removing pressure switch
- Installing pressure switch
- Tools
- Test conditions with cooler lines closed
- Test conditions after opening cooler lines
- Checking ATF
- Topping up ATF
- Preliminary work for replacing ATF
- Replacing ATF - Turbo
- Reworking for replacing ATF
- Replacing ATF
- Removing selector knob
- Installing selector knob
- Preliminary work for selector frame
- Removing selector frame
- Removing and installing cable adjustment
- Installing selector frame
- Reworking selector frame
- Preliminary work for emergency release
- Subsequent work on emergency release
- Preliminary work for cover for selector lever
- Disassembling cover for selector lever
- Assembling cover for selector lever
- Subsequent work for cover of selector lever
- Preliminary work for selector lever cable
- Adjusting selector lever cable
- Reworking selector lever cable
- Removing selector lever cable
- Installing selector lever cable
- Preliminary work
- Removing Tiptronic control unit
- Installing Tiptronic control unit
- Coding Tiptronic control unit
- Subsequent work
- Preliminary work for multi-functional switch
- Adjusting multi-functional switch
- Reworking multi-function switch
- Removing multi-functional switch
- Installing multi-functional switch
- Preliminary work for sealing ring for right selector shaft
- Preliminary work for sealing ring for left selector shaft
- Removing sealing ring for left selector shaft
- Reworking for sealing ring for right selector shaft
- Reworking for sealing ring for left selector shaft
- Removing sealing ring for right selector shaft
- Installing sealing ring for right selector shaft
- Installing sealing ring for left selector shaft
- Preliminary work for removing transmission
- Removing transmission
- Installing transmission
- Reworking for installing transmission
- Refitting transmission
- Reworking for refitting
- Preliminary work for removing the transmission
- Technical data
- Transmission ratios
- Filling capacities A 48.50
- Filling capacities A 48.00
- Filling capacities A 48.20
- Preliminary work for ATF pan
- Removing ATF pan
- Installing ATF pan
- Reworking ATF pan
- Preliminary work for ATF filter
- Installing ATF filter
- Reworking ATF filter
- Tools
- Preliminary work
- Removing auxiliary air-conditioning unit
- Subsequent work
- Preliniary work - removing servo motor on additional air conditioner
- Preliminary work - removing servo motor on central vent
- Preliminary work - removing servo motor for footwell/B-pillar vents
- Removing servo motor on additional air conditioner
- Removing servo motor on central vents
- Removing servo motor for footwell/B-pillar vents
- Subsequent work - Installing servo motor on additional air conditioner
- Subsequent work - Installing servo motor on central vent
- Subsequent work - installing servo motor for footwell/B-pillar vents
- Removing heat exchanger
- Installing heat exchanger
- Removing auxiliary air-conditioning air guide
- Removing control unit for auxiliary air conditioner
- Removing temperature sensor for left side
- Removing temperature sensor for right side
- Removing evaporator
- Installing evaporator
- Removing blower motor
- Removing expansion valve
- Installing expansion valve
- Removing B-pillar vent
- Installing B-pillar vent
- Removing suction line in vehicle
- Installing suction line in vehicle
- Preliminary work - removing front vehicle floor suction line
- Preliminary work - removing rear vehicle floor suction line
- Removing front vehicle floor suction line
- Removing the rear vehicle floor suction line
- Installing the rear vehicle floor suction line
- Subsequent work - installing front vehicle floor suction line
- Subsequent work - installing rear vehicle floor suction line
- Removing blower regulator
- Removing pressure line in vehicle
- Installing pressure line in vehicle
- Information
- Preliminary work
- Removing antenna for auxiliary heater
- Subsequent work
- Teaching the remote control
- Switching the auxiliary heater on with the remote control
- Switching the auxiliary heater off with the remote control
- Switching the auxiliary heater on and off
- Adjusting the heat/ventilation function
- Adjusting the ON times
- Tools
- Removing heater completely
- Removing intake muffler
- Removing housing with heat exchanger
- Removing fuel pump
- Removing fuel line - fuel pump to wheel housing connection point
- Removing fuel line - fuel pump to tank
- Filling the fuel line
- Removing silencer
- Removing exhaust pipe
- Preliminary work - line to distribution valve and second heat exchanger
- Preliminary work - line from front heat exchanger to heater
- Removing line to distribution valve and second heat exchanger
- Removing check valve
- Installing check valve
- Removing directional-control valve
- Installing directional-control valve
- Information
- Removing battery
- Installing battery
- 27 06 IN General information on the vehicle battery - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo)
- Treatment of the battery
- Warning notes and safety regulations for lead-acid batteries
- Notes on removing and installing the battery
- Visual inspection
- Checking battery vent hose
- Checking acid level
- Low-maintenance battery
- Maintenance-free battery
- Checking acid density
- Open-circuit voltage measurement
- Battery load test
- Charging battery
- Battery trickle charge
- Connecting the battery for trickle charging
- 27 06 IN General information on the vehicle battery - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Removing auxiliary battery
- Installing auxiliary battery
- Tools
- Preliminary work
- Removing the three-phase generator
- Installing the three-phase generator
- Additional assembly work when replacing three-phase generator
- Subsequent work
- Removing the generator
- Installing the generator
- Removing clutch switch interlock
- Installing clutch switch interlock
- Removing the starter
- Installing the starter
- Removing clutch switch for cruise control
- Installing clutch switch for cruise control
- Brake disc measurement sheet
- Checking thickness of the disc brake pads
- Component arrangement
- Component arrangement - foot-operated parking brake
- Tightening torques for brake mechanics
- Technical data for Cayenne 17" brake system (V6)
- Technical data/wear limits for Cayenne 17" brake system (V6)
- Technical data for 18" brake system (V8 + Turbo)
- Technical data/wear limits for 18" brake system (V8 + Turbo)
- Technical data for 19" brake system (Turbo Kit + Turbo S)
- Technical data/wear limits for 19" brake system (Turbo Kit + Turbo S)
- Tools
- Preliminary work
- Removing brake pedal
- Installing brake pedal
- Subsequent work
- Adjusting the brake pushrod
- Removing front brake pads
- Installing front disc brake pads
- Bedding in the brake pads
- Installing front brake pads
- Removing rear disc brake pads
- Installing rear disc brake pads
- Brake disc wear assessment - General
- Bedding in the brake pads and brake discs
- Checking front brake discs (evaluating cracks)
- Checking front brake discs (minimum thickness)
- Checking lateral runout (brake disc/wheel hub) and thickness tolerance
- Removing front brake disc
- Installing front brake disc
- Checking rear brake discs (evaluating cracks)
- Checking rear brake discs (minimum thickness)
- Removing rear brake disc
- Installing rear brake disc
- Removing front brake cable
- Pedal for foot-operated parking brake (FPB)
- Removing rear brake cable
- Removing brake cable
- Installing brake cable
- Foot-operated parking brake: Checking free play
- Adjusting the foot-operated parking brake
- Removing
- Installing
- Removing the front bumper
- Installing the front bumper
- Preliminary work
- Disassembling front apron
- Assembling front apron
- Subsequent work
- Tools
- Test and adjustment values
- Disassembling rear spoiler
- Assembling rear apron
- Removing number plate trim
- Installing number plate trim
- Removing and installing cover of spare wheel mount
- Safety instructions for body repairs
- Overview of tools and materials
- Replacing ground pin
- Tools
- Preliminary work for body repairs
- Tools and materials for body repairs
- Removing roof
- Installing roof
- Subsequent work for body repairs
- Gap dimensions
- Removing outer lower side member
- Preparing connection areas of body for installing lower side member
- Fitting outer lower side member and preparing for installation
- Installing seals
- Installing wing fastening rail
- Preliminary work for body repairs with alignment bench
- Removing lower side member reinforcement
- Preparing connection area of body for installing lower side member reinforcement
- Fitting outer lower side member reinforcement and preparing for installation
- Installing outer side member reinforcement
- Tools and materials
- Technical values
- Removing threaded bush for seat connection
- Installing threaded bush for seat connection
- Installing repair threaded bush
- Removing center cover
- Installing center cover
- Tools
- Coolant: Checking the level and antifreeze content
- Checking the antifreeze content of the coolant using a refractometer
- Removing fan for air conditioning
- Installing fan for air conditioning
- Installing engine fan
- Subsequent work
- Preliminary work
- Removing radiator fan housing (radiator frame)
- Installing radiator fan housing (radiator frame)
- Components of the radiator vacuum filling device
- Draining coolant
- Bleeding vehicles with auxiliary heater
- Removing coolant expansion tank
- Installing coolant expansion tank
- Installing additional coolant pump
- Removing the additional coolant pump
- Installing coolant pump
- Installing thermostat
- Coolant pump components
- Installing coolant regulator
- Technical Values
- Information
- Removing lower coolant pipe
- Installing coolant pipes
- Installing upper coolant pipes (heater pipes)
- Removing radiator
- Component overview
- Installing radiator
- Removing coolant temperature sensor
- Installing coolant temperature sensor
- Preliminary work
- Measuring pistons
- Measuring piston ring play
- Measuring piston ring height play
- Measuring cylinder bore.
- Subsequent work
- Tools
- Preliminary work for removing pistons
- Installing pistons
- Subsequent work for installing pistons
- Component information
- Removing pistons
- Removing pistons, preliminary work
- Piston disassembly - component overview
- Identification of pistons
- Disassembling pistons
- Assembling pistons
- Replacing piston rings
- Removing and installing connecting rod
- Tools and measuring/test equipment
- Measuring radial play of crankshaft
- Installing crankshaft
- Component overview
- Removing crankshaft
- Replacing pick-up (sensor) wheel
- Removing crankshaft sealing ring on flywheel side
- Installing crankshaft sealing ring on flywheel side
- Installing flywheel
- Removing double-mass flywheel (DMF)
- Install double-mass flywheel (DMF)
- Removing drive plate for torque converter
- Installing drive plate for torque converter
- Setting drive plate installation position
- Installing belt tensioner
- Removing belt tensioner
- Preliminary work for removing sealing ring for crankshaft sealing ring
- Installing sealing ring for crankshaft pulley
- Subsequent work: installing sealing ring for crankshaft pulley
- Removing sealing ring for crankshaft belt pulley
- Installing sealing ring for crankshaft belt pulley
- Preliminary work for removing crankshaft pulley
- Removing crankshaft belt pulley
- Installing crankshaft belt pulley
- Information
- Damage symptoms
- Checking drive belt
- Removing drive belt
- Installing drive belt
- Removing drive belt - Cayenne S
- Installing drive belt - Cayenne S
- Installing drive belt - Cayenne Turbo
- Removing drive belt - Cayenne Turbo
- Preliminary work for removing camshaft housing
- Removing camshaft housing
- Installing camshaft housing
- Subsequent work
- Tools
- Preliminary work
- Special tools
- Checking the timing
- Information
- Adjusting the timings for camshafts
- Reworking
- Tools and materials
- Setting the timing
- Preliminary work for removing camshafts
- Removing camshafts
- Installing camshafts
- Subsequent work for installing camshafts
- Component overview
- Preliminary work for removing camshaft timing gear
- Removing camshaft timing gear.
- Installing camshaft timing gear.
- Subsequent work for installing camshaft timing gear
- Preliminary work for top chain case lid
- Preliminary work for bottom chain case lid
- Removing top chain case lid
- Removing bottom chain case lid
- Removing chain case lid
- Installing top chain case lid
- Installing bottom chain case lid
- Replacing sealing rings for the hydraulic valves for camshaft adjustment
- Subsequent work for top chain case lid
- Touching up bottom chain case lid
- Installing chain case lid
- Removing timing chain
- Component information
- Removing timing chains
- Installing timing chain
- Installing timing chains
- Subsequent work for installing timing chains
- Removing chain tensioner
- Installing chain tensioner
- Removing hydraulic valve for camshaft adjustment
- Installing hydraulic valve for camshaft adjustment
- Removing solenoid/hydraulic valve for camshaft adjuster
- Installing solenoid/hydraulic valve for camshaft adjuster
- Removing guide and tensioning rails
- Installing guide and tensioning rails
- Installing hydro-tappets
- Removing hydro-tappets
- Removing intake valve
- Installing intake valve
- Valve dimensions
- Installing valves
- Removing exhaust valve
- Installing exhaust valve
- Removing valve-stem seal
- Installing valve-stem seal
- Replacing valve stem seals
- Subsequent work for replacing valve stem seals
- Removing cylinder head
- Installing cylinder head
- Preliminary work for replacing studs
- Replacing attachment for exhaust manifold (studs)
- Replacing attachment for exhaust manifold (stud)
- Preliminary work check valve-stem guide (valve tilt play)
- Check valve-stem guide (valve tilt play)
- Reworking check valve-stem guide (valve tilt play)
- Replacing cylinder head cover gasket
- Installing cylinder head cover
- Removing camshaft adjusters
- Installing camshaft adjusters
- Removing cover for camshaft housing on cylinder bank 1 - 4
- Installing cover for camshaft housing on cylinder row 1 - 4
- Removing lock cylinder
- Installing lock cylinder
- Tools
- Tools and materials
- Tightening torques
- Removing front door handle
- Installing front door handle
- Locking door handle mounting point
- Locking lock actuation
- Function test following assembly work
- Preliminary work
- Removing door lock
- Installing door lock
- Subsequent work
- Removing front striker pin
- Installing front striker pin
- Test and adjustment values
- Removing front door sub-frame
- Installing front door sub-frame
- Assembling front door sub-frame
- Removing inner door release for door lock
- Installing inner door release for door lock
- Removing door handle
- Installing door handle
- Adjusting front door
- Removing front door
- Installing front door
- Disassembling front door
- Assembling front door
- Removing front door hinge
- Removing rubber seal for front door
- Installing rubber seal for front door
- Removing outer rubber seal for front door
- Installing outer rubber seal for front door
- Removing central locking switch
- Installing central locking switch
- Removing control unit for rear convenience systems
- Coding the control unit for rear convenience systems
- Tools
- Removing rear door handle
- Installing rear door handle
- Locking door handle mounting point
- Function test following assembly work
- Removing door lock
- Installing door lock
- Removing striker pin
- Installing striker pin
- Securing the support plate on the door frame
- Installing front and rear cover caps
- Installing the window seal
- Installing the door seal
- Completing and installing door lock
- Installing side window and power window mechanism
- Preliminary work
- Removing rear door sub-frame
- Installing rear door sub-frame
- Subsequent work
- Removing inner door release for door lock
- Installing inner door release for door lock
- Removing door handle
- Installing door handle
- Assembling rear door
- Tools and materials
- Removing rear door
- Installing rear door
- Technical values
- Removing rear door hinge
- Installing rear door hinge
- Removing rubber seal for rear door
- Installing rubber seal for rear door
- Removing front rubber seal
- Removing rear rubber seal
- Installing front rubber seal
- Installing rear rubber seal
- Tools
- Required tools
- Preliminary work
- Removing engine
- Group 1 - Engine
- Group 10 - Crankcase - suspension
- Group 13 - Crank drive, pistons
- Group 15 - Cylinder head, valve drive
- Group 17 - Lubrication
- Group 19 - Cooling
- Group 20 - Fuel supply, control
- Group 21 - Exhaust system, turbocharging
- Group 24 - Fuel system, electronic injection
- Precautionary measures when handling oxygen sensors
- Group 26 - Exhaust system
- Group 28 - Ignition system
- Installing engine
- Reworking
- Subsequent work
- Notes on washing the engine
- Special tools
- Disassembling V6 (BFD) engine
- Assembling V6 (BFD) engine
- Required special tools
- Technical values
- Preliminary work for disassembling engine
- Disassembling engine
- Preliminary work for engine assembly
- Assembling engine
- Lifting the engine
- Information
- Supporting the engine on the body
- Securing engine on assembly support
- Engine design
- Engine cooling
- Engine lubrication
- Engine control
- Electric system
- Exhaust system
- Determining the operating cycle of cylinder 1 with the "cylinder pipe" dead center finder.
- Compression cycle for cylinder 1 (ignition TDC)
- Intake cycle (overlapping TDC)
- Group 15 - Cylinder head, pistons
- Group 27 - Starter, power supply
- Tightening sequences
- Completing reconditioned engine
- Replacing crankcase
- Component overview
- Removing oil spray jets for piston cooling
- Installing oil spray jets for piston cooling
- Test evaluation
- Testing pressure loss from the engine
- Tool kit for testing pressure loss
- Checking for loss of pressure
- Evaluating test results and prerequisites for testing
- Testing engine compression
- Tools and materials
- Test conditions and evaluation
- Performing the test
- Removing engine carrier
- Installing engine carrier
- Removing engine mounting
- Installing engine mounts
- Installing engine guard
- Removing throttle body cover
- Removing design cover of cylinder row 1 - 4
- Removing design cover of cylinder bank 5 - 8
- Installing design cover of cylinder bank 1 - 4
- Installing design cover of cylinder bank 5 - 8
- Installing throttle body cover
- Removing and installing engine cover
- Tools
- Preliminary work
- Leak test
- Subsequent work
- Preliminary work: Removing exhaust manifold
- Component overview
- Removing exhaust manifold - Cayenne Turbo (type M48/50)
- Installing exhaust manifold - Cayenne Turbo (type M48/50)
- Subsequent work: Installing exhaust manifold
- Preliminary work for removing exhaust manifold
- Removing exhaust manifold - Cayenne S (type M48/00)
- Installing exhaust manifold - Cayenne S (type M48/00)
- Subsequent work for installing exhaust manifold
- Installing exhaust manifold
- Detaching rear silencer
- Replacing rear silencer
- Adjusting tailpipes - Cayenne S (type M48/00) and V6
- Adjusting tailpipes - Cayenne Turbo (type M48/50)
- Removing and installing tailpipes
- Preliminary work for removing secondary air pump
- Removing secondary air pump
- Removing bracket for secondary air pump
- Installing bracket for secondary air pump
- Installing secondary air pump
- Subsequent work for installing secondary air pump
- Preliminary work: Removing main catalytic converter
- Removing (main) catalytic converter
- Installing (main) catalytic converter
- Subsequent work: Installing main catalytic converter
- Removing (main) catalytic converter, cylinder bank 1 - 4
- Removing (main) catalytic converter, cylinder bank 5 - 8
- Installing (main) catalytic converter, cylinder bank 1 - 4
- Installing (main) catalytic converter, cylinder bank 5 - 8
- Removing primary catalytic converter, cylinder bank 1 - 4
- Removing primary catalytic converter, cylinder bank 5 - 8
- Installing primary catalytic converter, cylinder bank 1 - 4
- Installing primary catalytic converter, cylinder bank 5 - 8
- Preliminary work: Removing primary catalytic converter
- Removing primary catalytic converter
- Installing primary catalytic converter
- Subsequent work: Installing primary catalytic converter
- Preliminary work for removing primary catalytic converter, cylinder bank 1 - 4
- Preliminary work for removing primary catalytic converter, cylinder bank 5 -8
- Subsequent work for installing primary catalytic converter, cylinder bank 1 - 4
- Subsequent work for installing primary catalytic converter, cylinder bank 5 - 8
- Preliminary work
- Removing front spoiler
- Subsequent work
- Removing front air grille
- Removing front air grille - Turbo
- Installing front air grille - Turbo
- Removing radiator grille
- Installing radiator grille
- Tools
- Tools and materials
- Removing radiator grille - Turbo
- Installing radiator grille - Turbo
- Removing logo
- Installing logo
- Removing molding for wing
- Installing molding for wing
- Removing front wheel cover
- Installing front wheel cover
- Removing trim strip for front door
- Installing trim strip for front door
- Removing cover for front door
- Installing the cover for front doors
- Removing side step (skidpad)
- Installing side step (skidpad)
- Removing outer sill cover
- Installing outer sill cover
- Removing roof joint cover strip
- Installing roof joint cover strip
- Removing rear door molding
- Installing rear door molding
- Removing and installing rear door cover
- Removing cowl panel cover
- Installing cowl panel cover
- Test and adjustment values
- Removing cover for wheel arch
- Installing cover for wheel arch
- Installation notes for vehicles with mudguards
- Removing molding for rear lid
- Installing molding for rear lid
- Removing lining for rear lid
- Installing lining for rear lid
- Removing rear logo
- Fitting rear logo
- Removing switch for rearview mirror
- Installing switch for rearview mirror
- Removing trim strip for windscreen
- Replacing damaged retaining clips
- Installing trim strip for windscreen
- Removing switch for trailer hitch
- Removing motor for trailer hitch
- Initializing final deactivation
- Remove trim frame for side window
- Installing trim frame for side window
- Affixing protective film for rear spoiler
- Removing housing for rear-view mirror
- Installing housing for rear-view mirror
- Removing mud flap
- Installing mud flap
- Removing mirror adjusting motor
- Installing mirror adjusting motor
- Removing number plate cover
- Installing number plate cover
- Removing number plate trim - Turbo
- Installing number plate trim - Turbo
- Installing number plate trim
- Removing rear-view mirror
- Installing rear-view mirror
- Removing mechanically removable trailer hitch
- Installing mechanically removable trailer hitch
- Removing and installing wiring harness in vehicles with trailer hitch that can be lowered electrically
- Removing and installing foam part in vehicle with externally fitted spare wheel
- Installing the roof transport system
- Removing the roof transport system
- Removing covers for pillars
- Removing cover retaining clip
- Installing cover retaining clip
- Installing covers for pillars
- Removing control unit for the trailer hitch
- Extracting and changing coding
- Permissible combinations
- Technical data on transfer box
- Technical data on four-wheel final drive
- Technical data on rear final drive
- Porsche Traction Management
- Tools
- Preliminary work: Rear final drive
- Removing rear final drive
- Installing rear final drive
- Subsequent work: Rear final drive
- Preliminary work for front cardan shaft
- Removing front cardan shaft
- Installing front cardan shaft
- Subsequent work for front cardan shaft
- Removing transfer box control module
- Installing transfer box control module
- Preliminary work sealing ring for output flange
- Removing sealing ring for output flange
- Installing sealing ring for output flange
- Reworking sealing ring for output flange
- Preliminary work - rear cardan shaft
- Removing rear cardan shaft
- Installing rear cardan shaft
- Subsequent work - rear cardan shaft
- Preliminary work for cardan flange sealing ring
- Removing sealing ring for cardan flange
- Installing sealing ring for cardan flange
- Subsequent work on sealing ring for cardan flange
- Preliminary work for output flange sealing ring
- Removing sealing ring for left-hand output flange
- Removing sealing ring for right-hand output flange
- Installing sealing ring for left-hand output flange
- Installing sealing ring for right-hand output flange
- Subsequent work for output flange sealing ring
- Preliminary work, rubber mounting on four-wheel final drive
- Removing rubber mounting for four-wheel final drive, drive side
- Removing rubber mounting for four-wheel final drive, right output side
- Removing rubber mounting for four-wheel final drive, left output side
- Installing rubber mounting for four-wheel final drive, drive side
- Installing rubber mounting for four-wheel final drive, right output side
- Installing rubber mounting for four-wheel final drive, left output side
- Touching up, rubber mounting on four-wheel final drive
- Preliminary work, rubber mounting on rear final drive
- Removing rubber mounting for rear final drive, drive side
- Removing rubber mounting for rear final drive, output side
- Installing rubber mounting for rear final drive, output side
- Installing rubber mounting for rear final drive, drive side
- Touching up, rubber mounting on rear final drive
- Preliminary work transfer box
- Removing transfer box
- Installing transfer box
- Reworking transfer box
- Removing transverse lock servo motor
- Installing transverse lock servo motor
- Subsequent work for servo motor for differential lock
- Removing servo motor on transfer box
- Installing servo motor on transfer box
- Preliminary work for sealing ring for cardan flange
- Touching up sealing ring for cardan flange
- Preliminary work final four wheel drive
- Removing four-wheel final drive
- Installing the four-wheel final drive
- Subsequent work - final four wheel drive
- Filling oil for transfer box
- Topping up oil for final drive
- Preliminary work for oil for all-wheel final drive
- Filling oil for all-wheel final drive
- Touch up for oil for all-wheel final drive
- Preliminary work oil for four-wheel final drive
- Changing oil for four-wheel final drive
- Reworking oil for four-wheel final drive
- Changing oil for rear final drive
- Changing oil for transfer box
- Reworking oil for transfer box
- Preliminary work sealing ring for transfer box
- Subsequent work for sealing ring for transfer box
- Removing sealing ring for front transfer box output
- Installing sealing ring for front transfer box output
- Reworking sealing ring for transfer box
- Installing sealing ring for transfer box input shaft
- Danger of injury when raising vehicles
- Damage when raising vehicles
- Danger of injury when welding
- Safety instructions for flying sparks during grinding and welding work
- Safety instructions for fuel tank
- Safety instructions for air conditioning
- Danger of poisoning and injury when adhesive bonding
- Safety instructions for Teromix-6700 two-component adhesive
- Safety instructions for sharp-edged body and unit parts
- Safety instructions for airbag system
- Safety instructions for plug location plan (body)
- Safety instructions for water drains (body)
- Notes
- Work sequence for determining scope of damage to vehicles involved in an accident
- Identifiable deformations on the body structure
- No identifiable deformations on the body structure
- Procedure for accident repairs.
- Repair
- Replacement
- Battery trickle charge
- Information on electronic control units
- Protection against overvoltage when performing welding work
- Replacing control modules
- Information on maintaining long-life corrosion protection
- Prerequisite for maintaining the long-life guarantee
- Tools
- Tools and materials
- Floorpan check dimensions
- 50 IN Diagram - plug plan - as of MY 2003 (All Models)
- Accessories
- Front door
- Rear door
- Unpainted bodyshell
- Underside of floor
- Top of lower side member and floor
- Lower side member
- Imprinting vehicle identification number
- General
- Processing adhesives
- Teromix gun
- Double cartridge gun
- Preliminary work
- Sealing front panel
- Subsequent work
- Preliminary work for body repairs with alignment bench
- Safety instructions for body repairs
- Tools and materials for body repairs
- Removing frame head (impact absorber mount)
- Preparing connection areas of body for installing frame head (impact absorber mount)
- Installing frame head (impact absorber mount)
- Subsequent work for body repairs
- Detaching lock mount
- Securing lock mount
- Disconnecting cable for front lid lock
- Connecting cable for front lid lock
- Removing lock carrier
- Installing lock carrier
- Removing spring strut mount
- Removing front wheel-housing liner
- Installing front wheel-housing liner
- Removing side member for wheel housing upper section
- Removing front side members
- Preparing connection areas of body for installing front side member
- Preparing front side member for installation
- Installing front side members
- Installing side member
- Fitting vehicle parts
- Spring struts/coil springs
- Wheel rims and tires
- Working on vehicles with PSM
- Brake system
- Handling air bag systems
- Steering
- Balancing wheels on vehicle
- Power test
- Brake test
- Parking brake test
- Towing Tiptronic vehicles
- Front axle
- Rear axle
- Brakes
- General
- Component arrangement - Offroad Stabilizer System (ORS)
- Suspension subframe
- Axle strut
- Steering gear
- Steering wiring
- Wheel carrier (pivot bearing)
- Spring strut
- Anti-roll bar/suspension/stabilizer (connecting link)
- Off-road stabilizer (ORS)
- Differential
- Raising the vehicle
- Adjusting car to normal level
- Switching off level control
- Switch on level control
- Information for vehicles with Off-Road Stabilizer system (ORS)
- Tools
- Preliminary work
- Installing front-axle carrier - V6
- Subsequent work
- Removing front-axle carrier - V8
- Installing front-axle carrier - V8
- Removing front-axle carrier - V6
- Warning notes for ORS
- Replacing bearings for carrier, front FA
- Replacing bearings for carrier, rear FA
- Installing upper trailing arm
- Subsequent work for trailing arm
- Trailing arm tools
- Installing lower trailing arm
- General warning notes
- Removing control unit for off-road stabilizer
- Installing control unit for off-road stabilizer
- Coding control unit for off-road stabilizer
- Off-Road Stabilizer System (ORS) - Checking fluid level
- Depressurizing the Offroad Stabilizer System (ORS)
- Reading and correcting the fluid level
- Procedure for bleeding
- Checking operation
- Installing front drive shaft
- Disassembling drive shaft
- Assembling drive shaft
- Removing wheel bearing housing
- Installing wheel bearing housing
- Removing front wheel bearing
- Installing front wheel bearing
- Installing anti-roll bar
- Removing off-road stabilizer - V8
- Removing off-road stabilizer - V6
- Installing off-road stabilizer - V8
- Installing off-road stabilizer - V6
- Removing front spring strut
- Installing front spring strut
- Component overview
- Mounting instructions
- Allocation of coil spring and bottom support
- Distinguishing feature and allocation of coil springs and shock absorbers
- Assembly
- Tools
- Test conditions
- Preliminary work
- Checking fuel pressure
- Subsequent work
- Draining fuel (emptying the fuel tank)
- Filling with fuel (filling fuel tank)
- Preliminary work for removing fuel tank
- Group 20 - Fuel supply, control
- Removing fuel tank
- Required tools
- Installing fuel tank
- Component information
- Jammed fuel-level sensor
- Opening the tank
- Removing fuel level sensor
- Closing the tank
- Installing carbon canister
- Information
- Installing leakage diagnosis pump (LDP)
- Removing fuel filter
- Installing fuel filter
- Special tools
- Checking fuel delivery rate
- Checking quantity of fuel delivered
- General note
- Removing left fuel pump
- Removing right fuel pump
- Installing left fuel pump
- Installing right fuel pump
- Preliminary work
- Replacing air-cleaner element - Cayenne S (type M48/00)
- Subsequent work
- Replacing air-cleaner element - Cayenne Turbo (type M48/50)
- Replacing air-cleaner element - Cayenne
- Installing air cleaner housing
- Removing air cleaner housing - Cayenne S (type M48/00)
- Installing air cleaner housing - Cayenne S (type M48/00)
- Removing air cleaner housing - Cayenne Turbo (type M48/50)
- Installing air cleaner housing - Cayenne Turbo (type M48/50)
- Removing and installing fuel pipe
- Removing fuel distributor pipe
- Installing fuel distributor pipe
- Removing cowl for throttle housing (intake manifold)
- Installing cowl for throttle housing (intake manifold)
- Removing cowl for throttle housing (Y-shaped pipe) - Cayenne Turbo (type M48/50)
- Installing cowl for throttle housing (Y-shaped pipe) - Cayenne Turbo (type M48/50)
- Installing cowl for throttle housing (Y-shaped pipe) - Cayenne S (type M48/00)
- Preliminary work for removing fuel injectors
- Removing injection valve
- Installing fuel injector
- Work subsequent to installing injection valves
- Component overview
- Removing fuel injectors
- Installing fuel injectors
- Installing throttle housing
- Tools
- Installing throttle body
- Removing air flow sensor - Cayenne Turbo (type M48/50)
- Installing air flow sensor - Cayenne Turbo (type M48/50)
- Removing air flow sensor - Cayenne S (type M48/00)
- Removing air flow sensor
- Installing air flow sensor
- Leak test
- Required tools
- Preliminary work for removing intake distributor
- Installing intake-air distributor
- Removing intake-air distributor
- Subsequent work for installing intake distributor
- Assembling intake-air distributor (suction module)
- Opening the tank
- Installing fuel pressure regulator
- Closing the tank
- Preliminary work for removing oxygen sensors in front of catalytic converter - Cayenne S (M48/00)
- Removing oxygen sensors in front of catalytic converter - Cayenne S (M48/00)
- Touching up for installing oxygen sensors in front of catalytic converter - Cayenne S (M48/00)
- Tools - oxygen sensor
- Installing oxygen sensors in front of catalytic converter - Cayenne Turbo (M48/50)
- Subsequent work: installing oxygen sensors in front of catalytic converter - Cayenne Turbo (M48/50)
- Removing oxygen sensors ahead of catalytic converter
- Installing oxygen sensors ahead of catalytic converter
- Subsequent work: Installing oxygen sensors ahead of catalytic converter
- Information
- Exhaust-gas standard
- Obtaining read-out and saving vehicle data from DME control module
- Removing DME control module
- Programming new DME control module
- Programming DME control module
- Installing DME control module
- Preliminary work: Removing oxygen sensors behind catalytic converter
- Removing oxygen sensors behind catalytic converter - Cayenne S (M48/00)
- Installing oxygen sensors behind catalytic converter - Cayenne S (M48/00)
- Subsequent work: Installing oxygen sensor behind catalytic converter
- Removing oxygen sensors in front of catalytic converter - Cayenne Turbo (M48/50)
- Installing oxygen sensors behind catalytic converter - Cayenne Turbo (M48/50)
- Removing oxygen sensors behind the catalytic converter
- Installing oxygen sensors behind the catalytic converter
- Subsequent work: Installing oxygen sensors behind catalytic converter
- Preliminary work
- Test and adjustment values
- Tools and materials
- Removing windscreen
- Preparing the window section for installation
- Preparing the windscreen for installation
- Installing windscreen
- Subsequent work
- Tools
- Tools and materials for removing car windows
- Removing glass with cutting wire separator
- Cutting power when removing glass with cutting thread
- Removing front door window
- Installing front door window
- Removing the front window bay seal
- Installing the front window shaft seal
- Removing front power windows
- Installing front power windows
- Removing switch for front power windows
- Installing switch for front power windows
- Removing rear door window
- Installing rear door window
- Removing microswitch for rear window release
- Installing microswitch for rear window release
- Removing pneumatic spring for rear window
- Installing pneumatic spring for rear window
- Removing rear window channel seal
- Installing rear window channel seal
- Removing rear power windows
- Installing rear power windows
- Removing side window
- Installing side window
- Removing rear window
- Installing rear window
- Removing rear window seal
- Removing relay for heated rear window
- Installing relay for heated rear window
- Tools
- Preliminary work
- Removing ignition switch
- Subsequent work
- Emergency operation of the ignition key lock
- Installing ignition switch
- Removing ignition coils
- Replacing ignition coils of cylinder row 5-8
- Removing hall sender
- Installing hall sender
- Tools and materials
- Replacing spark plugs
- Removing design cover of cylinder bank 1 -4
- Removing design cover of cylinder bank 5 - 8
- Installing design cover of cylinder bank 5 - 8
- Installing design cover of cylinder bank 1 - 4
- Installing knock sensor
- Removing right knock sensor
- Installing right knock sensor
- Removing left knock sensor
- Installing left knock sensor
- Installing crankshaft pulse sender
- Removing pulse sender (crankshaft reference mark sender)
- Installing pulse sender (crankshaft reference mark sender)
- Removing inner door sill trim
- Installing inner door sill trim
- Removing glove compartment lock
- Removing actuating cable for lock
- Removing lock cylinder
- Installing glove compartment lock
- Installing actuating cable for lock
- Installing lock cylinder for lock
- Preliminary work
- Removing glove compartment
- Installing glove compartment
- Subsequent work
- Removing center console
- Installing center console
- Removing armrest release
- Emergency operation of release
- Installing armrest release
- Removing damper for armrest on center console
- Installing damper for armrest on center console
- Removing rear cover for center console
- Installing rear cover for center console
- Removing pin for armrest on center console
- Installing pin for armrest on center console
- Removing cover for oddments tray light
- Installing cover for oddments tray light
- Removing armrest for center console
- Installing armrest for center console
- Removing switch for oddments tray light
- Installing switch for oddments tray light
- Removing cover for center console
- Installing cover for center console
- Removing front ashtray
- Installing front ashtray
- Removing sun visor
- Installing sun visor
- Removing interior rear-view mirror
- Installing interior rear-view mirror
- Removing front handle
- Installing front handle
- Removing rear handle
- Installing rear handle
- Removing sun blind and holder for door window sun blind
- Removing holder for door window sun blind
- Installing holder for door window sun blind
- Installing door window sun blind
- Position of air suspension components
- Calibration
- Notes on calibration
- Conditions for carrying out calibration
- Adjusting car to normal level
- Tightening torques
- Tools
- General information on air-spring strut
- Filling the air-spring strut
- Removing front level sensor
- Calibrating control unit for level adjustment
- Notes on repairing air-spring struts
- Gaskets, sealing rings and bellows
- Residual pressure retaining valve
- Tools for repairing air-spring struts
- Overview of rear air-spring strut
- Disassembling spring strut
- Assembling spring strut
- Checking the air-spring strut
- Air-spring strut
- Overview of front air-spring strut
- Removing the compressor
- Installing the compressor
- Subsequent work
- Preliminary work
- Removing rear spring strut
- Removing front spring strut
- Removing
- Installing
- Notes on replacing pressure hoses
- Repair
- Removing release for front lid
- Installing release for front lid
- Removing rear section of cable for front lid lock
- Installing rear section of cable for front lid lock
- Removing front lock lower part
- Install front lock lower part
- Removing front lock upper part
- Installing front lock upper part
- Removing front lid
- Installing front lid
- Preliminary work
- Removing front lid hinge
- Installing front lid hinge
- Subsequent work
- Tools
- Removing front pneumatic spring
- Installing front pneumatic spring
- Installing and removing bonnet stay for service position
- Removing the front lid seal
- Installing front lid seal
- Removing filler flap
- Installing filler flap
- Test and adjustment values
- Emergency operation mechanism
- Removing release for rear lid
- Removing lid release switch
- Removing rear lid release motor
- Emergency operation mechanism for rear lid release
- Removing rear lock lower part
- Installing rear lock lower part
- Removing rear lock upper part
- Installing rear lock upper part
- Tools and materials
- Tightening torques
- General information on adjustment procedure
- Adjusting rear lid
- Adjusting the side guide pins and buffer
- Adjusting the rear window
- Removing rear lid
- Install rear lid
- Disassembling rear lid
- Assembling rear lid
- Removing rear lid hinge
- Installing rear lid hinge
- Removing pneumatic spring for rear lid
- Installing pneumatic spring for rear lid
- Removing rear lid seal
- Installing rear lid seal
- General information
- Removing main light switch
- Preliminary work
- Removing light in rearview mirror
- Subsequent work
- Adjusting headlight mounting
- Tools
- Removing headlight mounting
- Removing main headlight
- Adjusting main headlight
- Adjusting the main headlights, USA version
- General
- Disassembling headlights
- Assembling headlights
- Removing dipped beam halogen bulb
- Removing high beam halogen bulb
- Removing auxiliary high beam halogen bulb
- Removing cornering light halogen bulb
- Installing dipped beam halogen bulb
- Installing high beam halogen bulb
- Installing auxiliary high beam halogen bulb
- Installing cornering light halogen bulb
- Bulb table
- Installation specifications for bulbs
- Removing parking light bulb
- Installing parking light bulb
- Removing number plate light
- Installing number plate light
- Removing tail light
- Installing tail light
- Additional assembly instructions for installing tail light
- Replacing bulb
- Removing brake light switch
- Installing brake light switch
- Removing hazard warning light switch
- Preliminary work for removing and installing steering column switch
- Removing steering column switch
- Disassembling steering column switch
- Subsequent work for removing and installing steering column switch
- Removing side direction indicator light
- Removing and installing bulb for side direction indicator light
- Removing bulb for direction indicator light
- Installing bulb for direction indicator light
- Removing control unit for gas discharge lamp
- Installing control unit for gas discharge lamp
- Extracting and changing coding
- Calibration
- Removing gas discharge lamp
- Removing fog lights
- Removing bulb for fog light
- Removing front angle sensor for headlight beam adjustment
- Installing front angle sensor for headlight beam adjustment
- Calibrating angle sensor for headlight beam adjustment
- Removing rear angle sensor for headlight beam adjustment
- Installing rear angle sensor for headlight beam adjustment
- Halogen headlight
- Removing switch for headlight levelling system
- Preliminary work
- Removing door contact switch
- Subsequent work
- Removing contact switch for engine compartment light
- Removing contact switch for glove compartment light
- Removing bulb for floor light
- Removing front door warning light
- Removing door warning light, luggage compartment lid
- Removing bulb for door warning light
- Installing bulb for door warning light
- Installing door warning light
- Removing bulb for interior light in roof console
- Removing bulb for interior light in door
- Installing bulb for interior light in door
- Removing bulb for luggage compartment light, luggage compartment
- Removing bulb for luggage compartment light, rear lid
- Installing bulb for luggage compartment light, rear lid
- Removing bulb for engine compartment light
- Installing bulb for engine compartment light
- Removing bulb for reading light in roof console
- Removing bulb for reading light in back seat area
- Removing bulb for glove compartment light
- Installing bulb for glove compartment light
- Investigate causes
- Empty battery in hand-held transmitter
- Radio transmitter outside lock-in range
- Atmospheric interference or interfering transmitters
- Energy-saving mode active
- Fault in hand-held transmitter or vehicle
- Subsequent work for replacing remote control
- Procedure for teaching hand-held transmitter
- Removing tilt sensor control unit
- Removing the alarm siren
- Important information
- Versions
- Obtaining read-out and saving vehicle data from control unit
- Removing Kessy/immobilizer control unit
- Programming new Kessy/immobilizer control unit
- Replacing Kessy/immobilizer control unit
- Preliminary work, antenna A
- Preliminary work, antenna B
- Subsequent work, antenna C
- Component information
- Removing rear antenna, center console (A)
- Removing KESSY antenna, luggage compartment (B)
- Removing KESSY antenna on rear impact member (C)
- Installing KESSY antenna, luggage compartment (B)
- Subsequent work, antenna A
- Subsequent work, antenna B
- Removing control unit for garage door opener
- Teaching control unit for garage door opener
- Garage door opener with fixed code system
- Garage door opener with variable code system
- Re-programming individual keys for the garage door opener control unit
- Erasing programmed keys for the garage door opener control unit
- Coding country coding
- Obtaining diagnostic information
- Removing sensor for passenger compartment monitoring
- Removing light-emitting diode for alarm system
- 70 IN Special notes for the care of soft-look paint surfaces - as of MY 2003 (All Models)
- Light soiling (e. g. dust)
- Information
- Removing front cover (engine compartment)
- Installing front cover (engine compartment)
- Preliminary work
- Installing rear luggage compartment side trim panel
- Subsequent work
- Removing insulation for engine compartment lid
- Installing insulation for engine compartment lid
- Removing luggage compartment trim panel (loadspace cover)
- Installing luggage compartment trim panel (loadspace cover)
- Removing dashboard bracket
- Installing dashboard bracket
- Tools
- Tools and materials
- Installing dashboard cover on the driver's side
- Removing dashboard cover on the passenger's side
- Installing dashboard cover on the passenger's side
- Adjusting the instrument panel
- Removing trim under the dashboard on the driver's side
- Removing the cover under the instrument panel on the passenger's side
- Installing trim under dashboard on the driver's side
- Installing the cover under the instrument panel on the passenger's side
- Removing cover under dashboard on the driver's side
- Removing cover under dashboard on the passenger's side
- Installing cover under dashboard on the driver's side
- Installing cover under dashboard on the passenger's side
- Removing front side section trim
- Installing cover for lock support
- Installing A-pillar trim panel
- Installing trim strips for the dashboard on the driver's side
- Removing trim strips for dashboard on the passenger's side
- Installing trim strips for the dashboard on the passenger's side
- Removing front door trim panel
- Installing front door trim panel
- Removing insulation
- Removing front armrest
- Installing front armrest
- Installing insulation
- Removing cover for front door trim panel
- Removing cover for rear door trim panel
- Installing cover for front door trim panel
- Installing cover for rear door trim panel
- Removing inner door handle
- Installing inner door handle
- Removing B-pillar trim panel
- Installing release for height adjustment of seat belt
- Removing C-pillar trim panel
- Installing C-pillar trim panel
- Installing D-pillar trim
- Installing rear door trim panel
- Removing rear armrest
- Installing rear armrest
- Disassembling front roof console
- Assembling front roof console
- Removing headliner
- Installing headliner
- Installing rear headliner
- Installing sliding/tilting roof trim
- Removing lining for lid
- Installing lining for lid
- Installing the window frame trim
- Removing lid hinge trim
- Installing lid hinge trim
- General information
- Engine oil change (without oil filter)
- Engine oil change (with oil filter)
- Markings on the oil dipstick (checking engine oil level)
- Tools
- Changing the engine oil (with oil filter)
- Checking engine oil level
- Checking oil pressure
- Special tools
- Component overview
- Removing oil-pressure sender
- Installing oil pressure sender
- 17 11 19 Removing and installing oil level sensor - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Removing oil level sensor
- Installing oil level sensor
- Removing and installing guide for oil dipstick
- Subsequent work
- Removing guide tube for oil dip stick
- Preliminary work
- Installing oil pump
- Removing oil pump
- Removing oil pump drive
- Removing and installing oil pressure control valve
- Disassembling oil pressure control valve
- Assembling oil pressure control valve
- Removing and installing oil filter
- Removing the oil pan
- Installing oil pan
- Fitting the oil pan with a dial gauge
- Removing oil-water heat exchanger
- Ol/Wasser-Warmetauscher einbauen
- Removing oil/water heat exchanger (oil cooler)
- Installing oil/water heat exchanger (oil cooler)
- Installing bracket for oil-water heat exchanger
- Technical data
- Transmission ratios
- Manual transmission filling capacities
- Tools
- Preliminary work for transmission oil
- Topping up transmission oil
- Subsequent work for transmission oil
- Changing transmission oil
- Removing shift lever knob
- Installing shift lever knob
- Preliminary work for top section of gearshift bracket
- Removing top section of gearshift bracket
- Touching up top section of gearshift bracket
- Preliminary work for shift and selector cables
- Removing shift and selector cables
- Installing shift and selector cables
- Touching up for shift and selector cables
- Preliminary work for transmission
- Removing transmission
- Installing transmission
- Touch up for transmission
- Preliminary work for removing the transmission
- Refitting transmission
- Touching up for removing transmission
- Touching up for refitting transmission
- Preliminary work countershaft cap
- Removing countershaft cap
- Installing countershaft cap
- Reworking countershaft cap
- Preliminary work for sealing ring for manual transmission
- Subsequent work for sealing ring for drive shaft
- Preliminary work for sealing ring for output shaft
- Removing sealing ring for output shaft
- Installing sealing ring for output shaft
- Subsequent work for sealing ring for output shaft
- General warning notes
- Assembly and straightening work
- Dangers for persons and the environment
- Protective measures and rules of behavior
- Behavior in cases of malfunction or danger
- Materials
- General information
- Component exchange after airbag triggering
- After triggering of the side airbag unit
- After triggering the seat-belt tensioner
- Tools
- Disposal of airbag and belt tensioner units
- Safety procedures when igniting airbag units
- Tools and materials
- Connecting ignition tool
- Driver's side
- Passenger's side
- Side airbag
- Head airbag
- Belt tensioner
- Ignition
- Airbag diagnosis
- Removing front three-point belt
- Installing front three-point belt
- Removing rear three-point belt
- Removing center rear three-point belt
- Installing rear three-point belt
- Installing center rear three-point belt
- Removing seat-belt buckle
- Installing seat-belt buckle
- Removing rear belt lock
- Installing rear belt lock
- Removing rear adjustment fitting
- Installing rear adjustment fitting
- Preliminary work
- Removing electric adjustment fitting
- Subsequent work
- General warning notes for airbag
- Preliminary work for lock support sensor
- Preliminary work for center sensor
- Preliminary work for wheel arch sensor
- Removing sensor on lock support
- Removing middle sensor
- Installing sensor on lock support
- Installing middle sensor
- Installing sensor on wheel housing
- Subsequent work for lock support sensor
- Subsequent work on center sensor
- Subsequent work for wheel arch sensor
- Removing triggering unit for airbag
- Locking triggering unit
- Removing contact unit for airbag
- Installing contact unit for airbag
- Calibrating steering-angle sensor
- Removing switch for airbag
- Installing switch for airbag
- Removing driver's airbag unit
- Installing driver's airbag unit
- Removing passenger's airbag unit
- Removing side airbag
- Removing head airbag unit
- Installing head airbag unit
- Preliminary work for AWS control unit
- Removing AWS control unit
- Installing AWS control unit
- Subsequent work for AWS control unit
- Programming AWS control unit
- Calibrating AWS control unit
- Tools
- Preliminary work for body repairs
- Safety instructions for body repairs
- Tools and materials for body repairs
- Removing closing panel
- Preparing connection areas of body for installing closing panel
- Fitting in closing panel and preparing for installation
- Installing closing panel
- Subsequent work for body repairs
- Gap dimensions
- Removing rear side panel
- Preparing connection area of body for installing rear side section
- Installing rear side panel
- Flanging edges of wheel arch
- Adjusting connection points for tail light
- Replacing side panel bottom section
- Installing side section bottom section
- Suspension subframe
- Axle strut
- Tie rod
- Spring strut
- Damper housing
- Anti-roll bar/suspension/stabilizer
- Off-road stabilizer (ORS)
- Wheel carrier
- Differential
- Tools
- Disassembling drive shaft
- Assembling drive shaft
- Preliminary work
- Installing rear axle carrier
- Subsequent work
- Replacing rear-axle bearings
- Installing rear tie rod
- Removing lower axle strut
- Installing lower axle strut
- General
- Removing bearing for trailing arm
- Removing rear drive shaft
- Installing rear drive shaft
- Removing rear wheel bearing housing (wheel carrier)
- Installing rear wheel bearing housing (wheel carrier)
- Removing rear wheel bearing
- Installing rear wheel bearing
- Installing rear spring strut (steel springs)
- Component overview
- Mounting instructions
- Allocation of coil spring and bottom support
- Distinguishing feature and allocation of coil springs and shock absorbers
- Assembly
- Removing stabilizer
- Installing off-road stabilizer
- Removing off-road stabilizer
- Removing front seat
- Installing front seat
- Preliminary work
- Installing front seat frame
- Subsequent work
- Removing front seat trim
- Tools
- Removing front backrest frame
- Installing backrest frame
- Removing cover for backrest
- Removing lumbar support
- Installing lumbar support
- Removing motor for lumbar adjustment
- Installing motor for lumbar adjustment
- Installing motor for lumbar curvature
- Removing rear backrest
- Removing bushing for center bearing
- Installing bushing for center bearing
- Installing rear backrest
- Removing back seat
- Installing back seat
- Removing lock for 1/3-split folding rear backrest
- Removing lock for 2/3-split folding rear backrest
- Installing lock for 2/3-split folding rear backrest
- Removing headrest
- Removing switch for seat adjustment
- Removing motor for height adjustment
- Removing control unit for memory seat adjustment
- Initializing control unit for memory seat adjustment
- Locking control unit for memory seat adjustment
- Preliminary work
- Removing padding for front seat
- Installing padding for front seat
- Subsequent work
- Tools
- Removing cover for front seat
- Installing cover for front seat
- Removing padding for front backrest
- Tools and materials
- Removing cover for front backrest
- Removing switch for seat heating
- Removing relay for seat heating
- Removing regulator for rear seat heating
- Removing control unit for seat heating
- Test plan for seat heating
- Installing heating element for front seat
- Removing heating element for backrest
- Installing heating element for backrest
- Installing heating element for rear seat
- Removing padding for 1/3 split folding rear seat
- Removing padding for 2/3-split folding rear seat
- Installing padding for 2/3-split folding rear seat
- Removing cover for 1/3-split folding rear bench
- Installing cover for 1/3-split folding rear bench
- Removing cover for 2/3-split folding rear bench
- Installing cover for 2/3-split folding rear bench
- Tightening torques
- Removing padding for 1/3-split folding rear backrest
- Installing padding for 1/3-split folding rear backrest
- Preliminary work - Removing padding for 2/3-split folding rear backrest
- Removing padding for 2/3-split folding rear backrest
- Installing padding for 2/3-split folding rear backrest
- Subsequent work - Installing padding for 2/3-split folding rear backrest
- Removing cover for 1/3-split folding rear backrest
- Removing cover for 2/3-split folding rear backrest
- Installing cover for 1/3-split folding rear backrest
- Installing cover for 2/3-split folding rear backrest
- Removing armrest with cover (rear)
- Removing load-through provision
- Installing load-through provision
- Danger of injury when working on car windows
- Material damage when removing the glass from car windows
- Material damage when inserting the glass into car windows
- Safety instructions for airbag system
- Preparing bonding surfaces
- Combined procedure (handling double cartridge press)
- Information - Closing roof assembly (panorama roof) via emergency operation
- Initializing final deactivation
- Teaching the panorama roof the limit positions
- Tools
- Preliminary work
- Reworking
- Removing roof assembly for panoramic roof
- Preparing roof assembly for panoramic roof and vehicle for installation
- Installing roof assembly for panoramic roof
- Removing motor for roof assembly (panoramic roof)
- Installing motor for roof assembly (panoramic roof)
- Subsequent work
- Removing frame for sunroof
- Installing frame for sunroof
- Removing air deflector
- Installing air deflector
- Removing panel 1 of panoramic roof
- Removing panel 2 of panoramic roof
- Removing panel 3 of panoramic roof
- Installing panel 3 of panoramic roof
- Installing panel 2 of panoramic roof
- Installing panel 1 of panoramic roof
- Adjusting panel 3 of panorama roof
- Adjusting panel 2 of panorama roof
- Adjusting panel 1 of panorama roof
- Removing sunroof panel
- Installing sunroof panel
- Removing seal for roof assembly
- Installing seal for roof assembly
- Removing control unit for roof assembly (panoramic roof)
- Installing control unit for roof assembly (panoramic roof)
- Removing sun blind
- Installing sun blind
- Removing motor for sun blind roof assembly (panoramic roof)
- Installing motor for sun blind roof assembly (panoramic roof)
- General
- Fundamentals
- Exceptional regulation/order handling
- Tightening torques
- Preliminary work
- Subsequent work
- Tools
- Removing tie rod
- Installing tie rod
- Installation instructions
- Removing hydraulic pump (Cayenne Turbo/Cayenne S)
- Installing hydraulic pump (Cayenne Turbo/Cayenne S)
- Removing hydraulic pump (Cayenne V6)
- Installing hydraulic pump (Cayenne V6)
- Checking the radial and lateral runout
- Tools
- General
- Explanation of terms
- Balancing/optimizing wheels
- Further to 1: Fitting the tire on the rim
- Further to 2A: Measuring radial force variations
- Further to 2B: Stationary balancing with optimization of rolling smoothness
- Further to 3: Fitting the wheel on the vehicle
- Balancing weights
- Attaching the balance stick-on weights
- Alignment card - Cayenne
- Additional information on suspension alignment (control value)
- Tools and materials
- Information on vehicle height/wheel load
- Special notes for vehicles with air suspension
- Information about wheel-alignment corrections for rear axle
- Information about wheel-alignment corrections for front axle
- General procedure for suspension alignment
- Vehicle height (vehicle height check) - General
- Vehicle height (vehicle height check) - Preliminary work
- Vehicle height (vehicle height check) - wheel alignment
- Rear axle
- Adjusting rear axle camber
- Adjusting rear axle toe
- Adjusting front axle camber
- Adjusting front axle caster
- Adjusting front axle toe
- Front-axle toe-difference angle
- Checking condition
- Cold tire pressures (at approx. 20° C)
- Tire pressure - vehicle partially loaded
- Tire pressure - vehicle fully loaded
- Overview of tires and wheels (standard)
- Notes on mounting tires
- Uncontrolled matching
- Controlled matching
- Installation
- Navigation system
- Wheel storage
- Tire age
- Notes on removing/mounting tires
- Special notes for tire pressure monitoring system (RDK)
- Removal
- General information on the tire pressure monitoring system (RDK)
- Notes on adjustment values for suspension alignment
- Vehicle height (steel springs)
- Vehicle height (air springs)
- Vehicle height - power KIT Turbo
- Wheel alignment values (steel springs)
- Wheel alignment values (air springs) and power KIT Turbo wheel alignment values
- Minutes to decimal degrees
- Conversion from minutes to decimal degrees (examples)
- Conversion from decimal degrees to minutes (examples)
- Mounting wheel on vehicle/removing wheel from vehicle
- General information on wheel electronics
- Installing wheel electronics
- Preliminary work
- Removing control unit for tire pressure monitoring system
- Subsequent work
- Replacing control modules for tire pressure monitoring system (RDK)
- Coding tire pressure monitoring system (RDK)
- Removing antennae for tire pressure monitoring system (RDK)
- Removing spare wheel mount (frame)
- Installing spare wheel mount (frame)
- Removing bearing for spare wheel mount
- Installing bearing for spare wheel mount
- Removing holder for locking
- Installing support for locking mechanism
- Removing holder
- Installing holder
- Removing rain sensor
- Installing rain sensor
- Rain sensor function test
- Preliminary work
- Removing wiper motor
- Installing wiper motor
- Subsequent work
- Coding the wiper control unit
- Tools
- Removing wiper arms
- Installing wiper arms
- Preliminary work for adjusting wiper arm attack angle
- Adjusting wiper arm attack angle
- Subsequent work for adjusting wiper arm attack angle
- Removing wiper blade
- Installing wiper blade
- Removing wiper motor for rear window wiper system
- Installing wiper motor for rear window wiper system
- Removing wiper arm for rear window wiper system
- Installing wiper arm for rear window wiper system
- Removing pump for windscreen washer system
- Removing reservoir for windscreen washer system
- Installing reservoir for windscreen washer system
- Mix ratio of fluids for windscreen washer system
- Removing spray nozzle
- Adjusting spray nozzles
- Removing fluid level sensor
- Removing spray nozzle for headlight washer system (Turbo)
- Removing spray nozzle for headlight washer system (basic model)
- Installing spray nozzle for headlight washer system (basic model)
- Installing spray nozzle for headlight washer system (Turbo)
- Removing relay for headlight washing system
- Removing hose for headlight washer system
- Removing pump for headlight washer