Installing radiator
Note. The retaining clips should be mounted again immediately so that they are not confused.
Do not open the air conditioner if at all possible when removing the - radiator module . Do not bend the lines
When installing the - radiator module do not bend the lines.
Scheme 117
1. Insert the radiator from above on the right between the ATF cooler and the air-conditioning condenser.
Scheme 118
2. Move the ATF cooler into the installation position and push on the metal clips to fasten it.
Scheme 119
3. Fasten servo oil cooler. To do this, push the servo oil cooler from left to right into the support -A- and clip the lines into the support -B-. (Scheme 119)
4. Tighten the fastening screw on the servo oil cooler line with a fastening screw. --> Tightening torque: 7.5 ftlb.
Scheme 120
5. Screw in both fastening screws -C- for securing condenser to the coolant radiator (left direction of travel). --> Tightening torque: 6 ftlb. (Scheme 120)
6. Push on the cooler vent line onto the right radiator side and fit the spring-band clamp.
Scheme 121
7. Push on the two coolant lines. The retaining clips on the flange must engage audibly.
1. Install the radiator frame. > 192019 Removing and installing cooling fan housing (radiator frame) - chapter on "Installing"
2. Install lock mount. Refer to 50 38 19 Removing and installing lock carrier - as of MY 2003 (All Models) .
3. Fill and bleed the cooling system. > 193817 Draining and filling in coolant (includes bleeding) - chapter on "Filling in"
4. Fit engine guard. Refer to 10 80 19 Removing and installing engine guard - as of MY 2003 (All Models) .
5. Connect the battery. Refer to 90 IN Work instructions after disconnecting the battery - as of MY 2003 (All Models Except Cayenne S TIO Titan) .
1. Drain coolant completely. > 193817 Draining and filling coolant (includes bleeding) - chapter on "Draining"
2. Remove intake-air distributor. Refer to 24 46 19 Removing and installing intake-air distributor - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan) .
Installation Location
Scheme 122
Scheme 123
1 - Distributor pipe
2 - Coolant temperature sensor (when removing, collect emerging coolant, when installing, replace sealing ring)
3 - Sealing ring (replace when installing)
4 - 3 screw plugs, M16x1 (when removing, collect emerging coolant, when installing, replace sealing ring)
5 - 10 hexagon-head bolts M6x25
6 - 2 seals for distributor pipe (when installing, clean sealing faces and replace seal)
7 - 4 sealing rings (when installing, grease with Kluber Syntheso GLEP 1
8 - Lower cooling water tube