Introduction
Note. The following document was created for manual air-conditioning, automatic 2-zone air-conditioning and automatic 4-zone air-conditioning systems.
Distinguishing characteristics
The various air-conditioning systems can be distinguished from one another via the diagnosis software number in the PST 2 menu option 'Identification' as follows.
- The diagnosis software number 01xx stands for 2-zone air-conditioning.
- The diagnosis software number 02xx stands for 4-zone air-conditioning.
- The diagnosis software number 03xx stands for manual air-conditioning.
The 3rd and 4th characters identify the software version for the corresponding air-conditioning system.
General instructions/safety instructions
| CAUTION | Danger of damage due to improper handling of batteries and control module plug connections! Disconnect the battery connection terminals only when the engine is switched off! Start the engine only when the battery connection terminals are properly connected! Pull off or push on plug connections for the control units or other electronic components only when the ignition is switched off! Disconnect the negative terminal of the battery before welding work on the vehicle. |
| WARNING | Danger of injury as a result of contact with liquid or gaseous refrigerants! Wear suitable protective gloves to protect your hands! Treat affected skin in the same way as in the case of freezing. Rinse immediately with cold water and then consult a physician! Wear safety goggles to protect your eyes! If refrigerant still gets in your eyes, consult a physician immediately! When working on the refrigerant circuit, always read the related introductions and warnings! Safety regulations for working on air-conditioned vehicles and dealing with refrigerant R 134a, refer to the WARNING below. Safety regulations for working with extraction and filling systems, refer to the WARNING below. |
| WARNING | Risk of injury! Do not smoke! Refrigerants could decompose in the burning ash. The resulting substances are toxic and should not be breathed in. The leaking refrigerant is not only colorless and odorless, but is also heavier than air and therefore displaces oxygen. If refrigerant gas escapes despite all safety measures having been taken, there is an undetectable risk of suffocation in poorly ventilated rooms and erection pits. The gas/air mixture formed when refrigerant escapes should not be breathed in but rather extracted via suitable extraction systems (workshop extraction system). No welding, soldering or hard-soldering should be carried out on any part of the filled air-conditioning system. This also applies to welding and soldering work on the vehicle when there is a danger of parts of the air-conditioning system heating up. The warming causes very strong overpressure in the system, which can destroy components of the air-conditioning system. |
Note. Communication with the air-conditioning system regulator control module can only be established once the ignition is switched on. The fault memory of the air-conditioning system regulator control module must be read out before troubleshooting.
Troubleshooting procedure
Specific troubleshooting can only be performed in accordance with instructions (given under Diagnosis/troubleshooting for each fault code) if the entry has the status 'present' in the fault memory.
If the fault is currently 'not present', please check the following
- Diagnostic conditions are met.
- All plug connections and ground points of the affected current path are OK.
- Set all wiring harnesses of the affected current path to a state that corresponds to driving by pulling and shaking them.
Diagnostic conditions
Note. Important Always connect a suitable battery charging device to the vehicle electrical system battery before starting diagnosis. All unnecessary loads must also be switched off.
Note. The fault can only be identified if the requirements listed under 'Diagnostic conditions' are met. For this reason, the specified procedure must be observed after a fault is repaired
- Clear fault memory.
- Satisfy the requirements listed under 'Diagnostic conditions'.
- Read out fault memory again
Possible causes of fault
Note. The 'possible causes of fault that are responsible for the fault are listed here. Please note that in certain circumstances further faults can be stored in the fault memory after troubleshooting (e.g. if plugs are disconnected). After carrying out repairs, read out the fault memory of all control modules and erase any faults.
Diagnosis/troubleshooting
Note. The fault memory Info key [F8] on 9588 Porsche System Tester II can be used to access the 'extended fault memory'. The following information can be displayed
Fault type
The following fault types are possible
- No display
- Upper limit value exceeded
- Lower limit value not reached
- Mechanical fault
- No signal/communication
- No or incorrect basic setting/adaptation
- Short circuit to B+
- Short circuit to ground
- Implausible signal
- Open circuit/short circuit to ground
- Open circuit/short circuit to B+
- Electrical fault in electric circuit
- Please read out fault memory
- Faulty
Fault status
The following status types are possible
- present
- not present
This information should be saved using the Save key [F4] and printed out.
Note. Visual inspection: During troubleshooting, please check first that the affected pins on the plug connection of the air-conditioning system regulator control module are neither damaged nor corroded. The wiring and plugs of the affected components must also be checked for external damage and correct contacts. Repair damaged or corroded pins if possible, otherwise replace affected pins. Repair or replace damaged wires.
Note. Battery voltage: A battery voltage of between 11.4 and 14.5 V is required for troubleshooting. This must be checked and provided if necessary. Voltages as well as components or fuses (input side) must be guaranteed on the vehicle electrical system.
Tools
| WARNING | Danger of injury when driving and working on the vehicle! Never hang the 9588 Porsche System Tester II over the steering wheel! Always place tools and special tools outside the functioning range of all airbags! |
Note. Plug contacts are optimally designed to suit the plug system! Operations on pins can cause contact problems! Always use suitable measurement tools, adapter plugs and test cables.
Scheme 518
Scheme 519
Scheme 520
Scheme 521
9721 Test cable
Used for troubleshooting servo motors.
Scheme 522
Scheme 523
- Air-conditioning compressor
- Pressure sensor
- Air conditioning unit
- Air-conditioning system regulator control module
Scheme 524
- Air-conditioning compressor
- Pressure sensor
- Air conditioning unit
- Air-conditioning system regulator control module
- Sun sensor
Scheme 525
- Air-conditioning compressor
- Pressure sensor
- Front air conditioning unit
- Front air-conditioning system regulator control module
- Sun sensor
- B-pillar servo motors, left and right
- Servo motors for passenger blower, rear left and right tunnel
- Air-conditioning system regulator control module, rear
- Control module for rear seat heating
- Rear left and right blower outlet sensor
- Rear air conditioning unit
Scheme 526
Socket A (black), 24-pin (2-zone and 4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Passenger blower (servo motor for left central vents) | 2 | Defrost flap (servo motor, feedback signal lead) |
| 3 | Fresh-air/recirculation valve (servo motor, feedback signal lead) | 4 | Air intake temperature sensor (Air intake temperature sensor) |
| 5 | Outlet temperature sensor (front right) | 6 | Outlet temperature sensor (front right footwell) |
| 7 | Outlet temperature sensor (front left footwell) | 8 | Left temp, valve (left servo motor) |
| 9 | Passenger blower (servo motor for left central vents) | 10 | Temp, sensor signal (evaporator temperature sensor) |
| 11 | Footwell flap (left servo motor, feedback signal lead) | 12 | Right temp, valve (right servo motor, feedback signal lead) |
| 13 | Left temp, valve (left servo motor, feedback signal lead) | 14 | Passenger blower (servo motor for left central vents, feedback signal lead) |
| 15 | Outlet temperature sensor (front left) | 16 | Left temp, valve (left servo motor) |
| 17 | Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve) | 18 | Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve) |
| 19 | Right temp, valve (right servo motor) | 20 | Right temp, valve (right servo motor) |
| 21 | Footwell flap (left servo motor) | 22 | Footwell flap (left servo motor) |
| 23 | Passenger blower (servo motor for left side vents) | 24 | Passenger blower (servo motor for left side vents) |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket A, (black) 24-pin (manual air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Defrost flap servo motor | 2 | Not used |
| 3 | Not used | 4 | Not used |
| 5 | Not used | 6 | Not used |
| 7 | Not used | 8 | Servo motor for temperature valve |
| 9 | Defrost flap servo motor | 10 | Not used |
| 11 | Footwell flap servo motor (feedback signal footwell flap) | 12 | Recirculation valve servo motor (feedback signal recirculation valve) |
| 13 | Servo motor for temperature valve (feedback signal temperature valve) | 14 | Servo motor for passenger blower (feedback signal passenger blower) |
| 15 | Not used | 16 | Temperature valve servo motor |
| 17 | Power supply (AUX) | 18 | Water pump relay |
| 19 | Recirculation valve servo motor | 20 | Recirculation valve servo motor |
| 21 | Footwell flap servo motor | 22 | Footwell flap servo motor |
| 23 | Servo motor for passenger blower | 24 | Servo motor for passenger blower |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket B, (red) 24-pin (4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Passenger blower (servo motor for right side vents) | 2 | Not used |
| 3 | Not used | 4 | Not used |
| 5 | Passenger blower (servo motor for right side vents, feedback signal lead) | 6 | Not used |
| 7 | Not used | 8 | Not used |
| 9 | Passenger blower (servo motor for right side vents) | 10 | Passenger blower (servo motor for right central vents, feedback signal lead) |
| 11 | Not used | 12 | Not used |
| 13 | Not used | 14 | Footwell flap (right servo motor, feedback signal lead) |
| 15 | Not used | 16 | Not used |
| 17 | Passenger blower (servo motor for right central vents) | 18 | Passenger blower (servo motor for right central vents) |
| 19 | Footwell flap (right servo motor) | 20 | Footwell flap (right servo motor) |
| 21 | Not used | 22 | Not used |
| 23 | Not used | 24 | Not used |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket C (yellow), 24-pin (2-zone and 4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Not used | 2 | Not used |
| 3 | Not used | 4 | Not used |
| 5 | Passenger blower (servo motor for left side vents, feedback signal lead) | 6 | Defrost flap (defrost flap servo motor) |
| 7 | Left sun sensor signal | 8 | Power supply (front blower regulator) |
| 9 | Not used | 10 | Not used |
| 11 | Windscreen heating Not used | 12 | Feedback voltage (front blower regulator) |
| 13 | Not used | 14 | Auxiliary heater (Water pump activation) |
| 15 | Right sun sensor signal | 16 | AUX Not used |
| 17 | CAN high (CAN comfort high) | 18 | CAN low (CAN comfort low) |
| 19 | Air quality sensor | 20 | Not used |
| 21 | Refrigerant temp, sensor not used | 22 | Not used |
| 23 | Pressure sensor | 24 | Defrost flap (defrost flap servo motor) |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket C, (yellow) 24-pin (manual air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Not used | 2 | Not used |
| 3 | Not used | 4 | Not used |
| 5 | Not used | 6 | Not used |
| 7 | Not used | 8 | Not used |
| 9 | Not used | 10 | Not used |
| 11 | Not used | 12 | Fan diagnosis (Feedback signal from blower regulator) |
| 13 | Defrost flap servo motor | 14 | Not used |
| 15 | Defrost flap servo motor (feedback signal lead) | 16 | AUX |
| 17 | CAN comfort high | 18 | CAN comfort low |
| 19 | Not used | 20 | Not used |
| 21 | Evaporator temperature sensor | 22 | Not used |
| 23 | Pressure sensor | 24 | Not used |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket E (black), 12-pin (manual, 2-zone and 4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | 5 V reference voltage | 2 | Blower regulator activation (front blower regulator) |
| 3 | Not used | 4 | Externally-controlled compressor (activation of air-conditioning compressor) |
| 5 | Terminal 30A | 6 | Not used |
| 7 | Not used | 8 | Signal ground |
| 9 | Terminal 31 | 10 | Terminal 31 |
| 11 | Externally-controlled compressor (activation of air-conditioning compressor) | 12 | Ground sensor |
CONNECTOR PIN TERMINAL REFERENCE CHART
Scheme 527
Socket B, (red) 20-pin (4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Power supply (rear blower regulator) | 2 | Air flow flap (rear left servo motor) |
| 3 | Air flow flap (rear right servo motor) | 4 | Air flow flap (rear left servo motor) |
| 5 | Air flow flap (rear right servo motor) | 6 | Not used |
| 7 | Left B-pillar flap (rear left servo motor) | 8 | Right B-pillar flap (rear right servo motor) |
| 9 | Passenger blower (rear left tunnel) | 10 | Right B-pillar flap (rear right servo motor) |
| 11 | Not used | 12 | Right temp, valve (rear right servo motor) |
| 13 | Right temp, valve (rear right servo motor) | 14 | Left temp, valve (rear left servo motor) |
| 15 | Left temp, valve (rear left servo motor) | 16 | Passenger blower (rear right tunnel) |
| 17 | Passenger blower (rear right tunnel) | 18 | Not used |
| 19 | Not used | 20 | Not used |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket C, (yellow) 16-pin (4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Not used | 2 | Passenger blower (rear left tunnel) |
| 3 | Left B-pillar flap (rear left servo motor) | 4 | Air flow flap (rear left servo motor, feedback signal lead) |
| 5 | Left B-pillar flap (rear left servo motor, feedback signal lead) | 6 | Right B-pillar flap (rear right servo motor, feedback signal lead) |
| 7 | Air flow flap (rear right servo motor, feedback signal lead) | 8 | Not used |
| 9 | Not used | 10 | Left seat heating (rear left seat heating) |
| 11 | Right seat heating (rear right seat heating) | 12 | Blower regulator (rear blower regulator) |
| 13 | Passenger blower (rear right tunnel, feedback signal lead) | 14 | Left temp, valve (rear left servo motor, feedback signal lead) |
| 15 | Right temp, valve (rear right servo motor, feedback signal lead) | 16 | Passenger blower (rear left tunnel, feedback signal lead) |
CONNECTOR PIN TERMINAL REFERENCE CHART
Socket D, (black) 16-pin (4-zone air conditioning)
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Terminal 30A | 2 | Not used |
| 3 | 5 V reference voltage | 4 | Not used |
| 5 | Not used | 6 | Ground sensor |
| 7 | Signal ground | 8 | CAN high (CAN comfort high) |
| 9 | Not used | 10 | Outlet temperature sensor (rear right) |
| 11 | Outlet temperature sensor (rear left) | 12 | Temp, sensor signal not used |
| 13 | Feedback voltage (rear blower regulator) | 14 | Not used |
| 15 | Terminal 31 | 16 | CAN low (CAN comfort low) |
CONNECTOR PIN TERMINAL REFERENCE CHART
Required status of recirculation valve
- For 2-zone and 4-zone air conditioning systems only!
In the menu item 'Actual values', the current required position of the recirculation valve can be read out. Numbers from '0' to '8' are output. The meaning of each number is shown in the following table.
| 0 | 100% position 'Fresh air' |
|---|---|
| 1 | 0% position 'Recirculation air' set by air quality sensor |
| 2 | 0% position 'Recirculation air' set by recirculation button |
| 3 | 0% position 'Recirculation air' set by wipe and wash signal |
| 4 | 0% position 'Recirculation air' set by 'Pull down' mode (at high outside temperatures) |
| 5 | Intermediate position 'Partial recirculation air' |
| 6 | 0% position 'Recirculation' set by reverse gear (up to two minutes after engine start) |
| 7 | 0% position 'Recirculation air' set by air conditioning system regulator at 'OFF' |
| 8 | 0% position 'Recirculation air' set by blower position '0' |
RECIRCULATION VALVE REFERENCE CHART
Compressor OFF code
In menu item 'Inputs signals', the actual reason for compressor shutdown can be read out. Numbers from '1' to '23' are output. The meaning of each number is shown in the following table.
Note. If the compressor is switched on, the display shows the number '15' or the text 'comp. ON'!
| 1 | Refrigerant pressure too high above 32 bar compressor OFF below 26 bar compressor ON again |
|---|---|
| 2 | Blower at step '0' (actual voltage < 3 V) or blower/blower drive circuit faulty |
| 3 | Refrigerant pressure too low If outside temperature above 5 °C: below + 1.4 bar compressor OFF above + 2.0 bar compressor ON again If outside temperature below 5 °C: below + 0.5 bar compressor OFF above + 1.0 bar compressor ON again |
| 5 | Engine runs for < 5 seconds after starting |
| 6 | 'ECON' mode active |
| 7 | Air-conditioning system 'OFF' |
| 8 | Outside temperature too low below + 2 °C compressor OFF above + 3.5 °C compressor ON again |
| 10 | Vehicle voltage too low (< 10.1 V when engine running) |
| 11 | Engine temperature > 118 °C (does not apply for all versions) |
| 12 | Shutdown request from engine control module via CAN |
| 13 | Vehicle voltage too high (> 1 6 V) |
| 14 | Evaporator temperature too low below -2 °C compressor OFF above 0 °C compressor ON again |
| 15 | No condition for cutoff exists, the compressor is being activated. |
| 16 | Fault 'A/C compressor drive circuit' |
| 17 | Fault 'Pressure sensor' |
| 18 | Engine speed too high (> 3000 rpm when vehicle stationary (0 km / h ) |
| 19 | Cutoff request from vehicle electrical system control module via CAN |
| 20 | Refrigerant loss (does not apply for all versions) |
| 23 | Cutoff due to lack of radiator fan signal (does not apply for all versions) |
AIR CONDITION COMPRESSOR REFERENCE CHART
Drive links
In menu item 'Drive links', both a 'self test' (system check) and a test of individual drive links can be performed.
Note. The vehicle engine must not be running! The air conditioning system regulator(s) must not be 'OFF'! The engine coolant should be at operating temperature!
Note. The waiting time until a particular position is set is approx. 5 seconds. Only then can the next step take place!
- Manual, 2-zone and 4-zone air conditioning systems!
- For the 'self test', the blower(s) is/are first set at 1/2 power. All valves are then driven to the CLOSED position. The blower(s) is/ are then set at full power. Finally, all valves are driven to the OPEN position. The procedure lasts about 20 seconds.
- After the 'self test' the individual front valves are checked.
- For checking the individual valves, the front blower is set at 3/4 power.
- The valve under test is driven to the OPEN and CLOSED stops with a 5-second cycle time.
- All other valves are driven to the CLOSED position.
- Only the 'passenger blower valve' corresponding to the front 'temperature valves' is driven to the OPEN stop.
- After activating the front valves, the front 'blower regulator' is set to steps 1/4, 1/2, full and zero power.
- For this procedure, the front 'passenger blower valve' is driven to the OPEN stop, all other valves being driven to the CLOSED stop.
- After activating the front 'blower regulator', the 'coolant pump' is activated.
- For 4-zone air conditioning system only!
- After the 'coolant pump', the individual valves at the rear are checked.
- For checking the individual valves, the rear blower is set at 3/4 power.
- The valve under test is driven to the OPEN and CLOSED stops with a 5-second cycle time.
- All other valves are driven to the CLOSED position.
- Only the 'air flow valve' corresponding to the rear 'temperature valves' is driven to the OPEN stop.
- For all valves except the two 'B-pillar valves' themselves, the respective 'B-pillar valve' is driven to the B-pillar stop.
- After activating the rear valves, the rear 'blower regulator' is set to steps 1/4, 1/2, full and zero power.
- For this procedure, the 'air-flow valve' and the right 'B-pillar valve' are driven to the OPEN stop, all other valves being driven to the CLOSED stop.
Note. Before and after the drive link test, the fault memory must be evaluated!
- Using the 9588 Porsche System Tester II, select the menu item 'Drive links'.
- Switch on air conditioning system(s) and press: button. NOTE: The drive link check can be aborted at any time with the [<<] button! Checking of individual drive links can be terminated at any time with the [F8] 'Stop' button!
- Press [F8] 'Start' to begin the drive link check.
- Press [F8] 'Start' once more to perform the 'self test' of the air-conditioning system regulator. NOTE: The procedure lasts about 20 seconds and ends automatically. All subsequent drive link activations must be terminated with the [F8] 'Stop' button!
- Press the [F8] 'Start' button again to activate the next drive link of the air-conditioning system regulator.
- When the drive link test has run fully through, press the [F8] 'Start' button to repeat it or the [<<] button to end.
Coding
In menu point 'Coding', either 'heat-absorbing glazing' or 'standard glazing' can be coded to suit the vehicle!
Note. The vehicle engine must not be running! The air conditioning system regulator(s) must not be 'OFF'!
Calibration
In menu point 'Calibration', the end stops of all valves can be taught!
Note. The vehicle engine must not be running! The air conditioning system regulator(s) must not be 'OFF'!
Servicing position
In the menu point 'Service position', the valves can be driven to a defined position for repair!
Note. The vehicle engine must not be running! The air conditioning system regulator(s) must not be 'OFF'!
Fault overview
| Fault code | Fault text | Fault effect |
|---|---|---|
| 0003 | Control unit faulty (manual, 2-zone and 4-zone air conditioning) | Control unit does not function |
| 0050 | Evaporator temperature sensor (2-zone and 4-zone air conditioning) | Temperature impairment in entire front area |
| 0057 | Servo motor rear right B-pillar (4-zone air conditioning) | Air flow impaired by side vents and rear right footwell |
| 0064 | Servo motor rear left B-pillar (4-zone air conditioning) | Air flow impaired by side vents and rear left footwell |
| 0229 | Refrigerant pressure (manual, 2-zone and 4-zone air conditioning) | No or limited cooling power/air drying |
| 0249 | Feedback signal rear blower regulator (4-zone air conditioning) | No or inaccurate blower regulator function |
| 0342 | Servo motor for footwell flap (manual air conditioning) | Air flow to footwell impaired |
| 0352 | Power supply terminal 30A (4-zone air conditioning) | No function possible |
| 0353 | Feedback signal front blower regulator (manual, 2-zone and 4-zone air conditioning) | No or inaccurate blower regulator function |
| 0359 | Front left blower outlet sensor (2-zone and 4-zone air conditioning) | Temperature impairment in left front area |
| 0360 | Front right blower outlet sensor (2-zone and 4-zone air conditioning) | Temperature impairment in right front area |
| 0362 | Servo motor, air flow flap, rear left (4-zone air conditioning) | Impaired air flow in left back seat area |
| 0363 | Servo motor, air flow flap, rear right (4-zone air conditioning) | Impaired air flow in right back seat area |
| 0457 | Vehicle electrical system control unit (CAN comfort) (manual, 2-zone and 4-zone air conditioning) | Air-conditioning system regulator control unit switches to limp-home mode |
| 0489 | Rear left blower outlet sensor (4-zone air conditioning) | Temperature impairment in left back seat area |
| 0490 | Rear right blower outlet sensor (4-zone air conditioning) | Temperature impairment in right back seat area |
| 0538 | Reference voltage (5 V power supply for sensors) (manual, 2-zone and 4-zone air conditioning) | Incorrect air valve positions due to incorrect measured values |
| 0565 | Rear air-conditioning system regulator control unit (4-zone air conditioning) | Air-conditioning system regulator control unit switches to limp-home mode |
| 0657 | Servo motor for central vents (2-zone air conditioning) | Air flow from front central vents impaired |
| 0668 | Voltage terminal 30 (manual, 2-zone and 4-zone air conditioning) | No function possible |
| 0709 | Sun sensor (manual, 2-zone and 4-zone air conditioning) | No or inaccurate air-conditioning system regulator function |
| 0710 | Servo motor for defrost valve (manual, 2-zone and 4-zone air conditioning) | Limited defrost function Air flow from defrost nozzles impaired |
| 0711 | Servo motor for left footwell flap (4-zone air conditioning) | Air flow to left footwell impaired |
| 0712 | Servo motor for right footwell flap (4-zone air conditioning) | Air flow to right footwell impaired |
| 0713 | Servo motor for left central vents (4-zone air conditioning) | Air flow from left central vents impaired |
| 0714 | Servo motor for right central vents (4-zone air conditioning) | Air flow from right central vents impaired |
| 0787 | Air intake temperature sensor (2-zone and 4-zone air conditioning) | Temperature impairment in entire front area |
| 0797 | Sun sensor (2-zone and 4-zone air conditioning) | No or inaccurate air-conditioning system regulator function |
| 0818 | Evaporator temperature sensor (manual air conditioning) | Temperature impairment in entire vehicle |
| 0819 | Air-conditioning pressure sensor (manual, 2-zone and 4-zone air conditioning) | Coolant circuit impaired Incorrect compressor activation Cannot set temperature |
| 0898 | Air-conditioning compressor activation (manual, 2-zone and 4-zone air conditioning) | No or limited cooling power/air drying |
| 1020 | Water pump activation (manual, 2-zone and 4-zone air conditioning) | No residual heat function possible |
| 1087 | No basic setting (manual, 2-zone and 4-zone air conditioning) | No or inaccurate air-conditioning function |
| 1189 | Servo motor for air distribution (manual and 2-zone air conditioning) | Air flow from central and side vents impaired |
| 1207 | Additional heating control unit (2-zone and 4-zone air conditioning) | Additional heating control unit switches to limp-home mode |
| 1230 | Blower outlet sensor, front left footwell (2-zone and 4-zone air conditioning) | Temperature impairment in left footwell |
| 1231 | Blower outlet sensor, front right footwell (2-zone and 4-zone air conditioning) | Temperature impairment in right footwell |
| 1271 | Servo motor for temperature valve (manual air conditioning) | Temperature impairment |
| 1299 | Gateway (instrument cluster) (manual, 2-zone and 4-zone air conditioning) | Air-conditioning system regulator switches to limp-home mode |
| 1330 | Rear convenience system control unit (manual, 2-zone and 4-zone air conditioning) | Air-conditioning system regulator switches to limp-home mode |
| 1336 | CAN comfort OFF (manual, 2-zone and 4-zone air conditioning) | Air-conditioning system regulator switches to limp-home mode |
| 1592 | Air quality sensor (2-zone and 4-zone air conditioning) | No or limited adjustment of fresh-air/recirculation valve |
| 1596 | Servo motor for fresh air/recirculation valve (manual, 2-zone and 4-zone air conditioning) | Adjustment conditionally possible or not possible |
| 1809 | Servo motor for left temperature valve (manual, 2-zone and 4-zone air conditioning) | No or limited temperature adjustment, left |
| 1810 | Servo motor for right temperature valve (4-zone air conditioning) | No or limited temperature adjustment, right |
| 1863 | Passenger blower, rear left tunnel (4-zone air conditioning) | Air flow from rear left passenger blower impaired |
| 1864 | Passenger blower, rear right tunnel (4-zone air conditioning) | Air flow from rear right passenger blower impaired |
| 1867 | Servo motor for rear left temperature valve (4-zone air conditioning) | No or limited temperature adjustment, rear left |
| 1868 | Servo motor for rear right temperature valve (4-zone air conditioning) | No or limited temperature adjustment, rear right |
| 2100 | Servo motor for footwell flap (2-zone air conditioning) | Air flow to front footwell impaired |
| 2101 | Servo motor for side vents (2-zone air conditioning) | Air flow from front side vents impaired |
| 2193 | Power supply for front blower regulator (manual, 2-zone and 4-zone air conditioning) | No blower function |
| 2194 | Power supply for rear blower regulator (4-zone air conditioning) | No blower function |
| 2243 | Auxiliary heater control unit (2-zone and 4-zone air conditioning) | Additional heating control unit switches to limp-home mode |
| 2379 | Servo motor for left side vents (4-zone air conditioning) | Air flow from left side vents impaired |
| 2380 | Servo motor for right side vents (4-zone air conditioning) | Air flow from right side vents impaired |
| 2507 | Coolant pump activation (manual, 2-zone and 4-zone air conditioning) | No residual heat function possible |
| 2597 | Passenger blower, rear left tunnel (4-zone air conditioning) | Air flow from rear left passenger blower impaired |
| 2598 | Passenger blower, rear right tunnel (4-zone air conditioning) | Air flow from rear right passenger blower impaired |
| 2599 | Servo motor for rear left temperature valve (4-zone air conditioning) | No or limited temperature adjustment, rear left |
| 2600 | Servo motor for rear right temperature valve (4-zone air conditioning) | No or limited temperature adjustment, rear right |
| 15500 | Temperature sensor rear left seat heating (4-zone air conditioning) | No activation of seat heating |
| 15501 | Temperature sensor rear right seat heating (4-zone air conditioning) | No activation of seat heating |
FAULT CODE CHART
Troubleshooting with no control module connected
Note. 9588 Porsche System Tester II and the 'air-conditioning system regulator control module' are not connected.
- Ignition on
- The fuses of the 'air-conditioning system regulator control module' are OK
- The fuses of the 'gateway control module' in the instrument cluster are OK
- Battery voltage is OK '(11.4-14.4 V)'
- Plug on 'gateway control module' fitted correctly
- Plug on 'air-conditioning system regulator control module' fitted correctly
Possible cause of fault
- Incorrect vehicle type selected in 9588 Porsche System Tester II
- 9588 Porsche System Tester II is not connected correctly or is faulty
- Power supply to the 'air-conditioning system regulator control module' is not OK
- Power supply to the 'gateway control module' is not OK
- 'K' lead' from diagnostic box to 'gateway control module' in instrument cluster does not function
- 'Gateway' in instrument cluster does not function
- 'CAN comfort (B)' does not function
- 'Air-conditioning system regulator control module' does not function
Affected pins
Diagnostic box
- Pin 1 'Power supply terminal 15/fuse carrier at left of dashboard, F 51)'
- Pin 3'K' lead'
- Pin 4 'Ground terminal 31'
- Pin 5 'Ground terminal 31'
Plug 'E' on front air-conditioning system regulator control module
- Pin 5 'Power supply terminal 30a/fuse carrier at right of dashboard, F 23)'
- Pin 9 'Ground input (terminal 31) MB 22'
- Pin 10 'Ground input (terminal 31) MB 22'
Plug 'C on front air-conditioning system regulator control module
- Pin 17' CAN comfort high'
- Pin 18 'CAN comfort low'
Scheme 528
| Pin | Designation | Pin | Designation |
|---|---|---|---|
| 1 | Terminal 15 | 9 | Not used |
| 2 | Not used | 10 | Not used |
| 3 | K' lead (communication with Tester) | 11 | Not used |
| 4 | Ground | 12 | Not used |
| 5 | Ground | 13 | Not used |
| 6 | CAN high diagnosis (instrument cluster) | 14 | CAN low diagnosis (instrument cluster) |
| 7 | K lead | 15 | Not used |
| 8 | Not used | 16 | Terminal 30 |
CONNECTOR PIN TERMINAL REFERENCE CHART
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check 9588 Porsche System Tester II connections | Check that the data link connector 9588 Porsche System Tester II is connected correctly to the diagnostic box in the vehicle. Check 9588 Porsche System Tester II connection cable for damage. Check function of 9588 Porsche System Tester II on another vehicle, if necessary. | Go to Step 2 | Repair 9588 Porsche System Tester II --> End |
| 2 | Check fuse and adjacent voltage in fuse carrier at right of dashboard | Terminal 30a power supply 'check fuse F23' | 11.4 to 14.5 V Go to Step 3 | Replace any faulty fuse(s) (before doing so, check that the correct fuse was used). If the fuses are intact but there is no voltage, check the wires and repair them if necessary. If the wires are intact, check the fuse box and replace it if faulty. --> End |
| 3 | Check terminal 30a power supply of 'air-conditioning system regulator control module' | Switch off ignition Pull off plug E on 'air-conditioning system regulator control module' Measure voltage between pin 5 and ground | 11.4 to 14.5 V Go to Step 4 | Repair wiring fuse F 23 and air-conditioning system regulator control module plug E, pin 5 --> End |
| 4 | Check terminal 31 ground supply for open circuit | Switch off ignition Measure respective resistance between: Plug E, pin 9 and ground as well as plug E, pin 10 and ground | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check gateway in instrument cluster | The gateway in the instrument cluster is in working order if it is possible to connect at least one control module gateway. | Go to Step 6 | Check fuses F26 and F 40 in fuse carrier at left of dashboard Check power supply for gateway Check diagnosis lead Replace gateway --> End |
| 6 | CAN comfort, check connection to 'air-conditioning system regulator control module' | Refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | If CAN drive is OK: Go to Step 7 | |
| 7 | Replace air-conditioning system regulator control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Power supply for air-conditioning system regulator control module, OK
- Internal function test completed on air-conditioning system regulator control module
- Front air-conditioning system regulator control module faulty (manual, 2-zone and 4-zone air conditioning)
- Rear air-conditioning system regulator control module faulty (4-zone air conditioning)
- 4-zone air conditioning system
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Read out control module actual values with the 9588 Porsche System Tester II | Status of front control module | 'OK' | 'Not OK' Go to Step 2 |
| Status of rear control module | 'OK' --> End | 'Not OK' Go to Step 3 | ||
| 2 | Replace front control module | > End | ||
| 3 | Replace rear control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Manual and 2-zone air conditioning systems
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Read out control module actual values with the 9588 Porsche System Tester II | Status of control module | 'OK' --> End | 'Not OK' Go to Step 2 |
| 2 | Replace air-conditioning system regulator control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Front air-conditioning system regulator control module: Plugs A and E
- Plug A: Pin 10 Temp, sensor signal (signal for evaporator temperature sensor)'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check evaporator temperature sensor | Switch off ignition Pull out temperature sensor plug Measure resistance at temperature sensor between pins 1 and 2 | At 20° C 1.25 ± 0.04 kohms at 40° C 540 ± 20 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off climate control plug A Switch on ignition Measure voltage between climate control plug A, pin 10 and ground | 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure resistance between climate control plug A, pin 10 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between climate control plug A, pin 10 and temperature sensor plug, pin 2 | 5ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Remove plug E of the air-conditioning system regulator Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure voltage between plug E, pin 12 and ground | 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Switch off ignition Measure resistance between plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between plug E, pin 12 and plug for evaporator temperature sensor pin 2 | 5ohms Go to Step 9 | Repair/replace wire --> End |
| 8 | Replace temperature sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+/ground/to each other or open circuit
- Vent flaps stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 8 'Right B-pillar flap (activate servo motor at rear right B-pillar)'
- Plug B: Pin 10 'Right B-pillar flap (activate servo motor at rear right B-pillar)'
- Plug C: Pin 6 'Right B-pillar flap (activate servo motor at rear right B-pillar)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0057 is not entered --> End | Fault code 0057 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check peripheral equipment for signs of damage | Go to Step 3. | Repair/replace components) |
| 3 | Check wire between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for vents at the rear right B-pillar Switch on ignition Measure respective voltage between ground and: Plug B, pin 8, pin 10, plug C, pin 6, plug D, pin 3 and pin 6 and ground | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wire between control module and servo motor for short circuit to ground | Switch off ignition Measure resistance between plug C, pin 6 and ground | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 8 and servo motor plug, pins 1, 2, 3, 5 Between plug B, pin 10 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 6 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 7 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug C, pin 6 and servo motor plug, pin 2 Between plug B, pin 10 and servo motor plug, pin 5 Between plug B, pin 8 and servo motor plug, pin 6 Between plug D, pin 3 and servo motor plug, pin 3 Between plug D, pin 7 and servo motor plug, pin 1 | 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx.5 kohms Go to Step 8 | Repair/replace wiring harness --> End |
| 8 | Check servo motor power supply | Push plugs C and D on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx.5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor at the rear right B-pillar, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0057 is not entered --> End | Fault code 0057 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+/ground/to each other or open circuit
- Servo motor flap stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 7 'Left B-pillar flap (activate servo motor at rear left B-pillar)'
- Plug C: Pin 3 'Left B-pillar flap (activate servo motor at rear left B-pillar)'
- Plug C: Pin 5 'Left B-pillar flap (feedback signal lead servo motor at rear left B-pillar)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0064 is not entered --> End | Fault code 0064 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3. | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for vents at the rear left B-pillar Switch on ignition Measure respective voltage between ground and: Plug C, pin 3, plug C, pin 5, plug B, pin 7, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug C, pin 5, plug C, pin 3, plug B, pin 7, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 7 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 3 and servo motor plug, pins 1, 2, 3, 5 Between plug C, pin 5 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 1, 2, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug C, pin 5 and servo motor plug, pin 2 Plug C 3 and servo motor plug, pin 6 Plug B 7 and servo motor plug, pin 5 Plug D 7 and servo motor plug, pin 1 Plug D 3 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plugs C and D on air-conditioning system regulator Connect servo motor plug A Switch on ignition Measure voltage at plug D, air-conditioning system regulator between pin 3 and pin 7 | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor at the rear left B-pillar, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0064 is not entered --> End | Fault code 0064 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
Fault type 'lower limit value not reached'
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control unit
- Engine on
- Ambient temperature > 12 °C
Fault type 'upper limit value exceeded'
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control unit
- Engine on
Possible fault causes
Fault type 'lower limit value not reached'
- Refrigerant pressure < 1.4 bar (min. 2 sec.)
Fault type 'upper limit value exceeded'
- Refrigerant pressure > 32 bar (5 times within a single driving cycle)
| Work instruction | Display okay. | If not OK | |
|---|---|---|---|
| 1 | Inspect and repair refrigerant circuit Erase fault memory | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Upper limit value of power supply exceeded
- Lower limit value of power supply not reached
- Short circuit to ground
- Blower motor defective
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 1 'Supply voltage (power supply of 12 V DC, rear blower regulator)'
- Plug C: Pin 12 'Blower regulator (control line, rear blower regulator)'
- Plug D: Pin 13 'Feedback voltage (feedback signal rear blower regulator)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0249 is no longer entered --> End | Fault code 0249 is entered again Go to Step 2 | |
| 2 | Check the blower motor power supply | Measure voltage between blower motor plug, pin 1 and blower regulator plug A, pin 1 | 11.4 to 14.5 V Go to Step 3 | Repair power supply Fuse F 57 in the fuse carrier on the left Repair/replace wiring harness --> End |
| 3 | Check blower motor | Pull off blower regulator plug A Using a test cable (with 25 A fuse), connect jumper to blower regulator plug A between pins 1 and 2 | Blower motor runs at full power Go to Step 5 | Blower motor does not function Go to Step 4 Running noise audible Go to Step 9 |
| 4 | Check the ground connections between the blower motor and blower regulator | Measure resistance between blower regulator plug A, pin 2 and blower motor plug A, pin 2 | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check signal line for short circuit to B+ | Remove plug D of the air-conditioning system regulator Pull off blower regulator plug B Switch on ignition Measure voltage between air-conditioning system regulator plug D, pin 13 and ground | 0.3 V Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check signal line for short circuit to ground | Switch off ignition Measure the resistance between air-conditioning system regulator plug D, pin 13 and ground | Infinity ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check signal lead for open circuit | Measure resistance between air-conditioning system regulator plug D, pin 13 and blower regulator plug B, pin 2 | < 5 ohms Go to Step 8 | Repair/replace wiring harness --> End |
| 8 | As an experiment, replace the blower regulator, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0249 is not entered --> End | Fault code 0249 is entered again Go to Step 10 | |
| 9 | Replace front blower motor | > End | ||
| 10 | Replace front air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+/ground/to each other or open circuit
- Vent flaps stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Front air-conditioning system regulator control module: Plugs A and E
- Plug A: Pin 11 'Temp, valve (feedback signal lead for temperature valve)'
- Plug A: Pin 21 'Temp, valve (right temperature valve OPEN)'
- Plug A: Pin 22 'Temp, valve (right temperature valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0342 is not entered --> End | Fault code 0342 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug A from servo motor for foot-well flap Switch on ignition Measure respective voltage between ground and: Plug E, pins 1, 8, plug A, pins 11, 21, 22 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 11, 21, 22 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 Between plug E, pin 8 and servo motor plug, pins 2, 3, 5, 6 Between plug A, pin 11 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 21 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 Plug A, pin 11 and servo motor plug, pin 2 Plug A, pin 21 and servo motor plug, pin 6 Plug A, pin 22 and servo motor plug, pin 5 | 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0342 is not entered --> End | Fault code 0342 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Vehicle voltage (battery voltage) exceeded
- Vehicle voltage (battery voltage) not reached
- Short circuit to ground
- Rear air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, rear: Plug D
- Pin 1 'Term. 30A (power supply)'
- Pin 15 'Term. 31 (ground supply via ground pin MB22)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check battery | Go to Step 2 | Charge or replace battery --> End | |
| 2 | Check the generator | Run engine fast idle speed of approx. 2000 to 3000 rpm Measure generator voltage | Approx. 13 to 14 V Go to Step 3 | Repair charging system --> End |
| 3 | Delete fault memory with the 9588 Porsche System Tester II Satisfy diagnostic conditions Read out fault memory again | Fault code 0352 is no longer entered --> End | Enter fault code 0352 again or no communication possible Go to Step 4 | |
| 4 | Check terminal 30 power supply to rear air-conditioning system regulator control module | Switch off ignition Pull off plug D from air-conditioning system regulator and remove protective cap from plug housing Push plug D on the air-conditioning system regulator Switch on ignition Measure air-conditioning system regulator voltage between plug D, pin 1 and plug D, pin 15 | 11.4 to 14.5 V Go to Step 8 | Check fuse F25 in fuse carrier at right of dashboard If fuse OK Go to Step 5 If fuse not OK, replace fuse --> End |
| 5 | Check power supply, terminal 30 supply voltage | Measure voltage between plug D, pin 1 and ground (body) | 11.4 to 14.5 V 'Repair/replace ground lead' | Go to Step 6 |
| 6 | Check power supply for short circuit to ground | Remove plug D of the air-conditioning system regulator Remove fuse F 23 (fuse carrier on the right) Measure the resistance between plug D, pin 1 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check power supply for open circuit | Measure the resistance between plug D, pin 1 and right fuse carrier, pin 25a | Go to Step 8 | Repair/replace wire --> End |
| 8 | Replace rear air-conditioning system regulator control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Vehicle voltage (battery voltage) exceeded
- Vehicle voltage (battery voltage) not reached
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plug C
- Pin 12 'Feedback voltage (feedback voltage front blower regulator)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0353 is no longer entered --> End | Enter fault code 0353 again Go to Step 2 | |
| 2 | Check the blower motor power supply | Measure voltage between blower motor plug pin 1 and blower regulator plug A pin 1 | 11.4 to 14.5 V Go to Step 3 | Repair power supply Fuse F 56 in the fuse carrier on the left Repair/replace wiring harness --> End |
| 3 | Check blower motor | Pull off blower regulator plug A Using a test cable (with 40 A fuse), connect jumper to blower regulator plug A between pins 1 and 2 | Blower motor runs at full power Go to Step 4 | Blower motor does not function or running noise is audible Go to Step 8 |
| 4 | Check the ground connections between the blower motor and blower regulator | Measure resistance between blower regulator plug A, pin 2 and blower motor plug A, pin 2 | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check signal line for short circuit to B+ | Remove plug C of the air-conditioning system regulator Pull off blower regulator plug B Switch on ignition Measure voltage between plug C, air-conditioning system regulator pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check signal line for short circuit to ground | Switch off ignition Measure the resistance between air-conditioning system regulator plug C, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check signal lead for open circuit | Measure resistance between plug C, pin 12 and blower regulator plug B, pin 3 | 5 ohms Go to Step 8 | Repair/replace wiring harness --> End |
| 8 | As an experiment, replace the blower regulator, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0353 is not entered --> End | Fault code 0353 is entered again Go to Step 10 | |
| 9 | Replace front blower motor | > End | ||
| 10 | Replace front air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower outlet sensor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: plugs A and E
- Plug A: Pin 15 'Outlet temperature sensor (signal for left blower outlet sensor)'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check front left blower outlet sensor | Switch off ignition Pull out blower outlet sensor Measure resistance at blower outlet sensor between pins 1 and 2 | At 20° C 12.2 ± 0.4 kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off air conditioning system regulator plug A Switch on ignition Measure voltage between pin 15 of air-conditioning system regulator plug A and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure the resistance between air-conditioning system regulator plug A, pin 15 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between air-conditioning system regulator plug A, pin 15 and pin 2 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Remove plug E of the air-conditioning system regulator Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Measure resistance between air-conditioning system regulator plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between air-conditioning system regulator plug E, pin 12 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 9 | Repair/replace wire --> End |
| 8 | Replace blower outlet sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower outlet sensor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: plugs A and E
- Plug A: Pin 5 'Outlet temperature sensor (signal for right blower outlet sensor)'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check front right blower outlet sensor | Switch off ignition Pull out blower outlet sensor Measure resistance at blower outlet sensor between pins 1 and 2 | At 20° C 12.2 ± 0.4 kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off air conditioning system regulator plug A Switch on ignition Measure voltage between pin 5 of air-conditioning system regulator plug A and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure resistance between pin 5 of air-conditioning system regulator plug A and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between air-conditioning system regulator plug A, pin 5 and pin 2 of blower outlet sensor | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Remove plug E of the air-conditioning system regulator Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Measure resistance between air-conditioning system regulator plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between air-conditioning system regulator plug E, pin 12 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 9 | Repair/replace wire --> End |
| 8 | Replace blower outlet sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 2 'Air-flow flap (air-flow flap servo motor, rear left)'
- Plug B: Pin 4 'Air-flow flap (activation of air-flow flap servo motor, rear left)'
- Plug C: Pin 4 'Air-flow flap (feedback signal lead, air-flow flap servo motor, rear left)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0362 is not entered --> End | Fault code 0362 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 2, plug B, pin 4, plug C, pin 4, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 2, plug B, pin 4, plug C, pin 4, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 2 and servo motor plug, pins 1, 2, 3 and 6 Between plug B, pin 4 and servo motor plug, pins 1, 2 and 3 Between plug C, pin 4 and servo motor plug, pins 1 and 3 Between plug D, pin 3 and servo motor plug, pin 3 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 2 and servo motor plug, pin 5 Plug B, pin 4 and servo motor plug, pin 6 Plug C, pin 4 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 3 Plug D, pin 7 and servo motor plug, pin 1 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage at plug D, air-conditioning system regulator between pin 3 and pin 7 | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0362 is not entered --> End | Fault code 0362 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 3 'Air-flow flap (air-flow flap servo motor, rear right)'
- Plug B: Pin 5 'Air-flow flap (activation air-flow flap servo motor, rear right)'
- Plug C: Pin 7 'Air-flow flap (feedback signal lead, air-flow flap servo motor, rear right)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0363 is not entered --> End | Fault code 0363 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from rear air-conditioning system regulator and plug from servo motor for rear right temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 3, plug B, pin 5, plug C, pin 7, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 3, plug B, pin 7, plug C, pin 7, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 3 and servo motor plug, pins 1, 2, 3, 5 Between plug B, pin 5 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 7 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 3 and servo motor plug, pin 6 Plug B, pin 5 and servo motor plug, pin 5 Plug C, pin 7 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0363 is not entered --> End | Fault code 0363 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Internal function test on air-conditioning system regulator control module
- No or inaccurate air-conditioning system regulator function (No display)
- No or inaccurate air-conditioning system regulator function (Cannot be checked now)
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No signal/communication
- Implausible signal
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Read out fault type in extended fault memory | For fault type 'Please read out fault memory' Go to Step 2 For fault type 'Implausible signal' Go to Step 2 For fault type 'No signal/communication' Go to Step 3 | |
| 2 | Read out fault memory of the vehicle electrical system control module (CAN comfort) Refer to FAULT OVERVIEW Vehicle electrical system (BNSG), also see 97 10 19 REMOVING AND INSTALLING VEHICLE ELECTRICAL SYSTEM CONTROL UNIT - AS OF MY 2003 (ALL MODELS) | > End | |
| 3 | Continue troubleshooting Refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Short circuit between lines
- Blower outlet sensor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plug D
- Pin 6 'Ground sensor'
- Pin 11 'Outlet temperature sensor (signal for rear left blower outlet sensor)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check outlet temperature sensor | Switch off ignition Disconnect plug from rear right outlet temperature sensor Measure resistance at outlet temperature sensor between pins land 2 | At 20° C12.2 ± 0.4 kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 7 |
| 2 | Check wiring for short circuit to B+ | Remove plug D of the rear air-conditioning system regulator Switch on ignition Measure respective voltage between ground and: Plug D, pins 6 and 11 | < 0.3 V Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check wiring for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug D, pins 6 and 11 | Infinity ohms Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wiring for open circuit | Measure resistance between plug D, pin 11 and pin 2 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wiring harness --> End |
| Measure resistance between plug D, pin 6 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wiring harness --> End | ||
| 5 | Check for short circuit between lines | Measure resistance at plug D between pin 6 and pin 11 | Infinity ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 6 | Replace outlet temperature sensor | > End | ||
| 7 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Short circuit between lines
- Blower outlet sensor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plug D
- Pin 6 'Ground sensor'
- Pin 10 'Outlet temperature sensor (signal for rear right blower outlet sensor)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check outlet temperature sensor | Switch off ignition Disconnect plug from rear right outlet temperature sensor Measure resistance at outlet temperature sensor between pins land 2 | At 20° C 12.2 ± 0.4 kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 6 |
| 2 | Check wiring for short circuit to B+ | Remove plug D of the rear air-conditioning system regulator Switch on ignition Measure respective voltage between ground and: Plug D, pins 6 and 10 | < 0.3 V Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check wiring for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug D, pins 6 and 10 | Infinity ohms Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wiring for open circuit | Measure resistance between plug D, pin 10 and pin 2 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wiring harness --> End |
| Measure resistance between plug D, pin 6 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wiring harness --> End | ||
| 5 | Check for short circuit between lines | Measure resistance at plug D between pin 6 and pin 10 | Infinity ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 6 | Replace outlet temperature sensor | > End | ||
| 7 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on for min. 10 s.
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+
- Short circuit to ground
- Air-conditioning system regulator faulty
- 2-zone and 4-zone air conditioning systems
Front air-conditioning system regulator control module: Plug E, pin 1 '5 V reference voltage'
- Manual air conditioning
Front air-conditioning system regulator control module: Plug E, pin 1 '5 V reference voltage'
- 2-zone and 4-zone air conditioning systems
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check wiring for short circuit to B+ | Switch off ignition Remove plugs A, C and E from control module Pull out sun sensor plug Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 1 and ground | < 0.3 V Go to Step 2 | Repair/replace wiring harness --> End |
| 2 | Check wiring for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug E, pin 1 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Manual air conditioning
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check wiring for short circuit to B+ | Switch off ignition Remove plugs A, C and E from control module Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 1 and ground | < 0.3 V Go to Step 2 | Repair/replace wiring harness --> End |
| 2 | Check wiring for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug E, pin 1 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Rear air-conditioning system regulator control module faulty
- CAN comfort faulty
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Read out fault type in extended fault memory | For fault type 'No signal/communication' Go to Step 2 For fault type 'Faulty' Go to Step 3 | |
| 2 | Continue troubleshooting in CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
| 3 | Rear air-conditioning system regulator control module faulty | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 1 'Passenger blower (servo motor for central vents)'
- Plug A: Pin 9 'Passenger blower (servo motor for central vents)'
- Plug A: Pin 14 'Passenger blower (feedback signal lead, servo motor for central vents)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0657 is not entered --> End | Fault code 0657 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for central vents Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pins 1 and 8, plug A, pins 1, 9 and 14 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1 and 8, plug A, pins 1, 9 and 14 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 Between plug E, pin 8 and servo motor plug, pins 1, 2, 5, 6 Between plug A, pin 1 and servo motor plug, pins 1, 2, 3, 6 Between plug A, pin 9 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 1 and servo motor plug, pin 5 Plug A, pin 9 and servo motor plug, pin 6 Plug A, pin Hand servo motor plug, pin 2 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor for the central vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0657 is not entered --> End | Fault code 0657 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Engine on
- Engine speed > 2,000 rpm
- Vehicle voltage (battery voltage) exceeded
- Vehicle voltage (battery voltage) not reached
- Short circuit to ground
- Rear air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plug E
- Pin 5 'Term. 30A (power supply)'
- Pin 9 'Term. 31 (ground supply line for ground pin 22)'
- Pin 10 'Term. 31 (ground supply line for ground pin 22)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check battery | Go to Step 2 | Replace battery --> End | |
| 2 | Check charge voltage/current on three-phase generator | Engine speed > 2,000 rpm | 11.4 to 14.5 V Go to Step 3 | Wiring/regulator or diodes faulty. Repair wiring or generator --> End |
| 3 | Perform visual inspection | Check plug connection as well as peripheral equipment of air-conditioning system regulator control module and the connecting point of plugs 3 and 4 for damage | Go to Step 4 | Repair/replace wiring harness, plug --> End |
| 4 | Check terminal 30 power supply to air-conditioning system regulator control module | Switch off ignition Pull off plug E on air-conditioning system regulator control module Measure voltage between control module plug, pin 5 and ground | 11.4 to 14.5 V Go to Step 5 | Check connecting point of plug 4, pin 10 and fuse F23 in fuse carrier at right of dashboard Repair/replace wiring harness |
| 5 | Check terminal 31 ground supply to air-conditioning system regulator control module | Measure voltage between control module plug E, pin 9 and battery positive Measure voltage between control module plug E, pin 10 and battery positive | 11.4 to 14.5 V Go to Step 6 | Repair/replace ground lead --> End |
| 6 | Check power supply line for short circuit to ground | Switch off ignition Remove plug E of the air-conditioning system regulator control module Remove fuse F23 from fuse carrier at right of dashboard Switch on ignition Measure voltage between control module plug, pin 5 and ground | < 0.3 V Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check ground supply line for short circuit to B+ | Measure voltage between control module plug E, pin 9 and body ground Measure voltage between control module plug E, pin 10 and body ground | < 0.3 V Go to Step 8 | Short circuit to B+ in the connecting point of plug 3, pin 6 and in the line to control module plug E and body ground point 22 Repair wiring --> End |
| 8 | Check power supply line for open circuit | Switch off ignition Pull off plug E on air-conditioning system regulator control module Measure resistance between control module plug E, pin 5 and fuse F23 in fuse carrier at right of dashboard | < 5 ohms Go to Step 9 | Repair/replace wiring harness --> End |
| 9 | Check ground supply line for open circuit | Measure resistance between control module plug E, pin 9 and body ground Measure resistance between control module plug E, pin 10 and body ground | < 5 ohms Go to Step 10 | Repair/replace wiring harness --> End |
| 10 | Check terminal 30 power supply to fuse F23 in fuse carrier at right of dashboard | Measure voltage between fuse plug F23 in fuse carrier at right of dashboard and body ground | 11.4 to 14.5 V Go to Step 11 | Short circuit/contact resistance/corroded or loose connections near or in fuse carrier. Repair if possible, otherwise replace fuse carrier at right of dashboard. --> End |
| 11 | Replace air-conditioning system regulator control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Sun sensor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plugs C and E
- Plug C: Pin 7 'Left sun sensor signal'
- Plug C: Pin 15 'Right sun sensor signal'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check sun sensor voltage supply | Switch off ignition Pull out sun sensor plug Switch on ignition Measure voltage between pin 1 and pin 2 of sun sensor plug | Approx. 5 V Go to Step 2 | Repair power supply |
| 2 | Check wiring for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator Switch on ignition Measure respective voltage between: Plug E, pins 1, 12 and ground Plug C, pins 7, 15 and ground | < 0.3 V Go to Step 3 | Repair/replace wiring harness |
| 3 | Check wiring for short circuit to ground | Switch off ignition Measure respective resistance between: Plug E, pins 1, 12 and ground Plug C, pins 7, 15 and ground | Infinity ohms Go to Step 4 | Repair/replace wiring harness |
| 4 | Check wiring for open circuit | Measure respective resistance between: Plug E, pin 12 and sun sensor plug, pin 2 Plug E, pin 1 and sun sensor plug, pin 1 Plug C, pin 15 and sun sensor plug, pin 4 Plug C, pin 7 and sun sensor plug, pin 3 | < 5 ohms Go to Step 5 | Repair/replace wiring harness |
| 5 | As an experiment, replace the sun sensor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0709 is not entered --> End | Fault code 0709 is entered again Go to Step 6 | |
| 6 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
- 2-zone and 4-zone air conditioning systems
Air-conditioning system regulator control module, front: Plugs A, C and E
- Plug A: Pin 2 'Defrost flap (feedback signal lead, defrost flap servo motor)'
- Plug C: Pin 6 'Defrost flap (defrost flap servo motor OPEN)'
- Plug C: Pin 24 'Defrost flap (defrost flap servo motor CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
- Manual air conditioning
Air-conditioning system regulator control module, front: Plugs A, C and E
- Plug A: Pin 1 'Defrost flap (defrost flap servo motor CLOSED)'
- Plug A: Pin 9 'Defrost flap (defrost flap servo motor OPEN)'
- Plug C: Pin 15 'Defrost flap (feedback signal lead, defrost flap servo motor)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
- 2-zone and 4-zone air conditioning systems DIAGNOSIS/TROUBLESHOOTING CHART Work instruction Display OK If not OK 1 Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 0710 is not entered --> End Fault code 0710 is entered Go to Step 2 2 Perform visual inspection Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage Go to Step 3 Repair component(s) 3 Check wires between control module and servo motor for short circuit to B+ Switch off ignition Pull off plug 4 (disconnection point Climatronic) Remove plugs A, B, C and E from air-conditioning system regulator and plug from defrost flap servo motor Switch on ignition Measure respective voltage between ground and: Plug A, pin 2, plug C, pin 6, plug C, pin 24, plug E, pin 1, plug E, pin 8 < 0.3 V Go to Step 4 Repair/replace wiring harness --> End 4 Check wires between control module and servo motor for short circuit to ground Switch off ignition Measure respective resistance between ground and: Plug A, pin 2, plug C, pin 6, plug C, pin 24, plug E, pin 1, plug E, pin 8 infinity ohms Go to Step 5 Repair/replace wiring harness --> End 5 Check for short circuit between lines Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug A, pin 2 and servo motor plug, pins 1, 3, 5, 6 Between plug C, pin 6 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 24 and servo motor plug, pins 1, 2, 3, 5 Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 infinity ohms Go to Step 6 Repair/replace wiring harness --> End 6 Check wiring between control module and servo motor for open circuit Measure resistance between plug A, pin 2 and servo motor plug, pin 2 Plug C, pin 6 and servo motor plug, pin 5 Plug C, pin 24 and servo motor plug, pin 6 Plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 < 5 ohms Go to Step 7 Repair/replace wiring harness --> End 7 Check internal resistance of servo motor Measure resistance between pins 1 and 3 of servo motor approx. 4 to 5 kohms Go to Step 8 Go to Step 9 8 Check servo motor power supply Push plugs B and E on air-conditioning system regulator Push on plug 4 (disconnection point Climatronic) Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug approx. 5 V Go to Step 9 Go to Step 10 9 As an experiment, replace the defrost flap servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 0710 is not entered --> End Fault code 0710 is entered again Go to Step 10 10 Replace air-conditioning system regulator --> End
- Manual air conditioning DIAGNOSIS/TROUBLESHOOTING CHART Work instruction Display OK If not OK 1 Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 0710 is not entered --> End Fault code 0710 is entered Go to Step 2 2 Perform visual inspection Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage Go to Step 3 Repair component(s) 3 Check wires between control module and servo motor for short circuit to B+ Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug from defrost flap servo motor Switch on ignition Measure respective voltage between ground and: Plug A, pin 1, plug A, pin 9, plug C, pin 15, plug E, pin 1, plug E, pin 8 < 0.3 V Go to Step 4 Repair/replace wiring harness --> End 4 Check wires between control module and servo motor for short circuit to ground Switch off ignition Measure respective resistance between ground and: Plug A, pin 1, plug A, pin 9, plug C, pin 15, plug E, pin 1, plug E, pin 8 infinity ohms Go to Step 5 Repair/replace wiring harness --> End 5 Check for short circuit between lines Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug A, pin 1 and servo motor plug, pins 1, 2, 3, 5 Between plug A, pin 9 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 15 and servo motor plug, pins 1, 3, 5, 6 Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 infinity ohms Go to Step 6 Repair/replace wiring harness --> End 6 Check wiring between control module and servo motor for open circuit Measure resistance between plug A, pin 1 and servo motor plug, pin 6 Plug A, pin 9 and servo motor plug, pin 5 Plug C, pin 15 and servo motor plug, pin 2 Plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 < 5 ohms Go to Step 7 Repair/replace wiring harness --> End 7 Check internal resistance of servo motor Measure resistance between pins 1 and 3 of servo motor approx. 4 to 5 kohms Go to Step 8 Go to Step 9 8 Check servo motor power supply Push plugs A, C and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug approx. 5 V Go to Step 9 Go to Step 10 9 As an experiment, replace the defrost flap servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 0710 is not entered --> End Fault code 0710 is entered again Go to Step 10 10 Replace air-conditioning system regulator --> End
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 11 'Footwell flap (feedback signal lead for left foot-well flap servo motor)'
- Plug A: Pin 21 'Footwell flap (servo motor for left footwell flap OPEN)'
- Plug A: Pin 22 'Footwell flap (servo motor for left footwell flap CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0711 is not entered --> End | Fault code 0711 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for left footwell flap Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pins 1 and 8, plug A, pins 11, 21 and 22 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 11, 21 and 22 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 Between plug E, pin 8 and servo motor plug, pins 1, 2, 5, 6 Between plug A, pin 11 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 21 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 11 and servo motor plug, pin 2 Plug A, pin 21 and servo motor plug, pin 6 Plug A, pin 22 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 k ohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Connect servo motor plug A Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0711 is not entered --> End | Fault code 0711 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs B and E
- Plug B: Pin 14 'Footwell flap (feedback signal lead for right foot-well flap servo motor)'
- Plug B: Pin 19 'Footwell flap (servo motor for right footwell flap OPEN)'
- Plug B: Pin 20 'Footwell flap (servo motor for right footwell flap CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0712 is not entered --> End | Fault code 0712 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug for servo motor for right footwell flap Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pin 1, plug E pin 8, plug B, pin 14, plug B, pin 19, plug B, pin 20 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pin 1, plug E pin 8, plug B, pin 14, plug B, pin 19, plug B, pin 20 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 1, 2, 5,6 Between plug E, pin 8 and servo motor plug, pins 2, 3, 5, 6 Between plug B, pin 14 and servo motor plug, pins 1, 3, 5, 6 Between plug B, pin 19 and servo motor plug, pins 1, 2, 3, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 Plug B, pin 14 and servo motor plug, pin 2 Plug B, pin 19 and servo motor plug, pin 5 Plug B, pin 20 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Connect servo motor plug A Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0712 is not entered --> End | Fault code 0712 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 1 'Passenger blower (servo motor for left central vents CLOSED)'
- Plug A: Pin 9 'Passenger blower (servo motor for left central vents OPEN)'
- Plug A: Pin 14 'Passenger blower (feedback signal lead, servo motor for left central vents)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0713 is not entered --> End | Fault code 0713 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for left central vents Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pins 1 and 8, plug A, pins 1, 9 and 14 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1 and 8, plug A, pins 1, 9 and 14 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 Between plug E, pin 8 and servo motor plug, pins 1, 2, 5, 6 Between plug A, pin 1 and servo motor plug, pins 1, 2, 3, 6 Between plug A, pin 9 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 1 and servo motor plug, pin 5 Plug A, pin 9 and servo motor plug, pin 6 Plug A, pin Hand servo motor plug, pin 2 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin A 1 and pin A 3 of servo motor | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor for the left central vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0713 is not entered --> End | Fault code 0713 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs B and E
- Plug B: Pin 10 'Passenger blower (feedback signal lead, servo motor for right central vents)'
- Plug B: Pin 17 'Passenger blower (servo motor for right central vents OPEN)'
- Plug B: Pin 18 'Passenger blower (servo motor for right central vents CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0714 is not entered --> End | Fault code 0714 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for right central vents Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure respective voltage between ground and: Plug B, pin 10, plug B pin 17, plug B, pin 18, plug E, pin 1, plug E, pin 8 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 10, plug B pin 17, plug B, pin 18, plug E, pin 1, plug E, pin 8 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 10 and servo motor plug, pins 1, 3, 5, 6 Between plug B, pin 17 and servo motor plug, pins 1, 2, 3, 6 Between plug B, pin 18 and servo motor plug, pins 1, 2, 3, 5 Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 10 and servo motor plug, pin 2 Plug B, pin 17 and servo motor plug, pin 5 Plug B, pin 18 and servo motor plug, pin 6 Plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs B and E on air-conditioning system regulator Push on plug from servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor for the right central vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0714 is not entered --> End | Fault code 0714 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Internal function test completed on air-conditioning system regulator control module
- Open circuit/short circuit to B+
- Short circuit to ground
- Temperature sensor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 4 'Air intake temperature sensor (air intake temperature sensor signal)'
- Plug E: Pin 12 'Ground sensor (ground sensors)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check air intake temperature sensor | Switch off ignition Pull out air intake temperature sensor plug Measure resistance at air intake temperature sensor between pins 1 and 2 | At 20° C 1.25 ± 0.04 kohms at 40° C 540 + 20 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off climate control plug A Switch on ignition Measure voltage between climate control plug A pin 4 and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure resistance between climate control plug A, pin 4 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between climate control plug A, pin 4 and temperature sensor plug, pin 2 | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Remove plug C of the air-conditioning system regulator Switch on ignition Measure voltage between plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Switch off ignition Measure resistance between plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between plug E, pin 12 and plug A to ground | < 5 ohms Go to Step 9 | Repair/replace wire --> End |
| 8 | Replace temperature sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Sun sensor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plugs C and E
- Plug C: Pin 7 'Left sun sensor signal'
- Plug C: Pin 15 'Right sun sensor signal'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check sun sensor voltage supply | Switch off ignition Pull out sun sensor plug Switch on ignition Measure voltage between pin 1 and pin 2 of sun sensor plug | Approx. 5 V Go to Step 2 | Repair power supply |
| 2 | Check wiring for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator Switch on ignition Measure respective voltage between: Plug E, pins 1, 12 and ground Plug C, pins 7, 15 and ground | < 0.3 V Go to Step 3 | Repair/replace wiring harness |
| 3 | Check wiring for short circuit to ground | Switch off ignition Measure respective resistance between: Plug E, pins 1, 12 and ground Plug C, pins 7, 15 and ground | Infinity ohms Go to Step 4 | Repair/replace wiring harness |
| 4 | Check wiring for open circuit | Measure respective resistance between: Plug E, pin 12 and sun sensor plug, pin 2 Plug E, pin 1 and sun sensor plug, pin 1 Plug C, pin 15 and sun sensor plug, pin 4 Plug C, pin 7 and sun sensor plug, pin 3 | < 5 ohms Go to Step 5 | Repair/replace wiring harness |
| 5 | As an experiment, replace the sun sensor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 0797 is not entered --> End | Fault code 0797 is entered again Go to Step 6 | |
| 6 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Temperature sensor faulty
- Front air-conditioning system regulator control module faulty
- Manual air conditioning
Air-conditioning system regulator control module, front: Plugs C and E
- Plug C: Pin 21 'Temp, sensor signal (signal for evaporator temperature sensor)'
- Plug E: Pin 12 'Ground sensor'
- Manual air conditioning
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check evaporator temperature sensor | Switch off ignition Pull out temperature sensor plug Measure resistance at temperature sensor between pins 1 and 2 | At 20° C 1.25 ± 0.04 kohms at 40° C 540 ± 20 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Remove plug C of the climate control Switch on ignition Measure voltage between climate control plug C, pin 21 and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure resistance between climate control plug C, pin 21 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between climate control plug C, pin 21 and temperature sensor plug, pin 1 | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Remove plug E of the air-conditioning system regulator Switch on ignition Measure voltage between plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Measure resistance between plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between plug E, pin 12 and plug for temperature sensor, pin 2 | < 5 ohms Go to Step 9 | Repair/replace wire --> End |
| 8 | Replace temperature sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Engine on
- Short circuit to B+
- Implausible signal
- Open circuit/short circuit to ground
- Pressure sensor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plug C
- Pin 23 '(Pressure sensor)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check power supply for pressure sensor | Switch off ignition Pull out pressure sensor plug Switch on ignition Measure voltage on plug of pressure sensor, between pins 1 and 3 | 11.4 to 14.4 V Go to Step 2 | Check fuse F 11 (in radiator tank to the left) Repair/replace wiring harness Go to Step 6 |
| 2 | Check sensor wire for short circuit to B+ | Switch off ignition Remove plug C of the air-conditioning system regulator Pull out pressure sensor plug Switch on ignition Measure voltage between plug C, pin 23 and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check sensor wire for short circuit to ground | Measure resistance between plug C, pin 23 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check sensor wire for open circuit | Measure resistance between air-conditioning system regulator plug C, pin 23 and pin 2 of pressure sensor plug | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check/replace air conditioning, refrigerant | Go to Step 6 | Replace refrigerant --> End | |
| 6 | Replace pressure sensor | > End | Go to Step 7 | |
| 7 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Engine on
- Engine speed > 2,000 rpm
- Short circuit to B+
- Open circuit/short circuit to ground
- Electrical fault in electric circuit
- Air-conditioning compressor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plug E
- Pin 4 'Externally-controlled compressor'
- Pin 11 'Externally-controlled compressor (freewheel-diode compressor)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check power supply, fuse F 11 (fuse carrier in radiator tank) | Go to Step 4 | Replace fuse Satisfy diagnostic conditions If fuse is faulty againGo to Step 2 | |
| 2 | Check power supply for short circuit to ground | Switch off ignition Remove fuse F11 Pull out air-conditioning compressor plug Switch on ignition Measure resistance between air-conditioning compressor plug and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check AC valve for short circuit to ground | Measure resistance at air-conditioning compressor between ground and: Pin 1 Pin 2 | Infinity ohms Go to Step 4 | Go to Step 9 |
| 4 | Check AC valve for open circuit | Measure resistance at air-conditioning compressor between pins 1 and 2 | 10 to 12 ohms Go to Step 5 | Go to Step 9 |
| 5 | Check voltage supply | Switch off ignition Pull out air-conditioning compressor plug Remove plug E of the air-conditioning system regulator Switch on ignition Measure voltage between pin 1 of air-conditioning compressor plug and ground | 11.4 to 14.4 V Go to Step 6 | Repair/replace wiring harness between air-conditioning compressor and fuse carrier --> End |
| Measure voltage between air-conditioning system regulator plug E, pin 11 and ground | 11.4 to 14.4 V Go to Step 6 | Repair/replace wiring harness between fuse carrier and air-conditioning system regulator --> End | ||
| 6 | Check signal line for short circuit to B+ | Switch off ignition Remove plug E of the air-conditioning system regulator Switch on ignition Measure voltage between plug E, pin 4 and ground | < 0.3 V Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check signal line for short circuit to ground | Measure resistance between plug E, pin 4 and ground | Infinity ohms Go to Step 8 | Repair/replace wiring harness --> End |
| 8 | Check signal lead for open circuit | Measure resistance between plug E, pin 4 air-conditioning compressor plug, pin 2 | < 5 ohms Go to Step 10 | Repair/replace wiring harness --> End |
| 9 | Replace air-conditioning compressor | > End | ||
| 10 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- 2-zone and 4-zone air conditioning systems
Air-conditioning system regulator control module, front: Plug C
- Pin 14 'Auxiliary heater (water pump activation)'
- Manual air conditioning
Air-conditioning system regulator control module, front: Plug A
- Pin 18 'Auxiliary heater water pump'
- 2-zone and 4-zone air conditioning systems DIAGNOSIS/TROUBLESHOOTING CHART Work instruction Display OK If not OK 1 Check line for short circuit to B+ Switch off ignition Remove plug C from air-conditioning system regulator Switch on ignition Measure voltage between plug C, pin 14 and ground < 0.3 V Step 2 Repair/replace wiring harness 2 Check line for short circuit to ground Measure resistance between plug C, pin 14 and ground infinity ohms Go to Step 3 Repair/replace wiring harness 3 Check line for open circuit Measure resistance between air-conditioning system regulator plug C, pin 14 and relay socket (V8 naturally-aspirated engine --> relay socket 4; V8 Turbo and V6 --> relay socket 8) pin C. < 5 ohms Go to Step 4 Repair/replace wiring harness 4 As an experiment, replace relay, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 1020 is not entered --> End Fault code 1020 is entered Go to Step 5 5 Replace control module --> End
- Manual air conditioning DIAGNOSIS/TROUBLESHOOTING CHART Work instruction Display OK If not OK 1 Check line for short circuit to B+ Switch off ignition Pull off air conditioning system regulator plug A Disconnect relay 'relay socket 8 relay box to the right' Switch on ignition Measure voltage between plug A, pin 18 and ground < 0.3 V Step 2 Repair/replace wiring harness 2 Check line for short circuit to ground Measure resistance between plug A, pin 18 and ground infinity ohms Go to Step 3 Repair/replace wiring harness 3 Check line for open circuit Measure resistance between plug A, pin 18 and relay socket pin C. < 5 ohms Go to Step 4 Repair/replace wiring harness 4 As an experiment, replace relay, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again Fault code 1020 is not entered --> End Fault code 1020 is entered Go to Step 5 5 Replace control module --> End
- Ignition on
- Air-conditioning system was not calibrated
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1087 is no longer entered --> End | Fault code 1087 is entered again Refer to " VEHICLE VOLTAGE TERMINAL 30 " --> End |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No display
- No or incorrect basic setting/adaptation
- Short circuit to ground
- Open circuit/short circuit to B+
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 14 'Air flap (feedback signal lead for temperature valve)'
- Plug A: Pin 23 'Air flap (right temperature valve OPEN)'
- Plug A: Pin 24 'Air flap (right temperature valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1189 is not entered --> End | Fault code 1189 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug A from servo motor for air distribution Switch on ignition Measure respective voltage between ground and: Plug E, pins 1, 8, plug A, pins 14, 23, 24 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 14, 23, 24 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 Between plug E, pin 8 and servo motor plug, pins 2, 3, 5, 6 Between plug A, pin 14 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 23 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 Plug A, pin Hand servo motor plug, pin 2 Plug A, pin 23 and servo motor plug, pin 6 Plug A, pin 24 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1189 is not entered --> End | Fault code 1189 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- CAN comfort, no signal/communication
- Additional heating control module switches to limp-home mode
- Air-conditioning system regulator control module faulty
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Continue troubleshooting in CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower outlet sensor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 7 'Outlet temperature sensor (signal for blower outlet sensor, front left footwell)'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check front left blower outlet sensor | Switch off ignition Pull out blower outlet sensor Measure resistance at blower outlet sensor between pins 1 and 2 | At 20° C 12.2 ± kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off air conditioning system regulator plug A Switch on ignition Measure voltage between pin 7 of air-conditioning system regulator plug A and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug A, pin 7 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between air-conditioning system regulator plug A, pin 7 and pin 2 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between air-conditioning system regulator plug E, pin 12 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 8 | Repair/replace wire --> End |
| 8 | Replace blower outlet sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower outlet sensor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 6 'Outlet temperature sensor (signal for blower outlet sensor, front right footwell)'
- Plug E: Pin 12 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check front right blower outlet sensor | Switch off ignition Pull out blower outlet sensor Measure resistance at blower outlet sensor between pins 1 and 2 | At 20° C 12.2 ± kohms at 40° C 5.7 ± 0.3 kohms Go to Step 2 | Go to Step 8 |
| 2 | Check signal line for short circuit to B+ | Pull off climate control plug A Switch on ignition Measure voltage between pin 6 of air-conditioning system regulator plug A and ground | < 0.3 V Go to Step 3 | Repair/replace wire --> End |
| 3 | Check signal line for short circuit to ground | Switch off ignition Measure the resistance between air-conditioning system regulator plug A pin 6 and ground | Infinity ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | Check signal lead for open circuit | Measure resistance between air-conditioning system regulator plug A, pin 6 and pin 2 of blower outlet sensor plug | < 5 ohms Go to Step 5 | Repair/replace wire --> End |
| 5 | Check 'ground sensor' wire for short circuit to B+ | Pull off plug 4 (disconnection point Climatronic 2) Switch on ignition Measure voltage between air-conditioning system regulator plug E, pin 12 and ground | < 0.3 V Go to Step 6 | Repair/replace wire --> End |
| 6 | Check 'ground sensor' wire for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug E, pin 12 and ground | Infinity ohms Go to Step 7 | Repair/replace wire --> End |
| 7 | Check 'ground sensor' wire for open circuit | Measure resistance between air-conditioning system regulator plug E, pin 12 and pin 1 of blower outlet sensor plug | < 5 ohms Go to Step 8 | Repair/replace wire --> End |
| 8 | Replace blower outlet sensor | > End | ||
| 9 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+/ground/to each other or open circuit
- Servo motor flap stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 13 Temp, valve (feedback signal lead for temperature valve)'
- Plug A: Pin 8 Temp, valve (right temperature valve OPEN)'
- Plug A: Pin 16 Temp, valve (right temperature valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1271 is not entered --> End | Fault code 1271 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug A from servo motor for temperature valve Switch on ignition Measure respective voltage between ground and: Plug E, pins 1, 8, plug A, pins 8, 13, 16 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 8, 13, 16 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 1, 2, 5, 6 Between plug E, pin 8 and servo motor plug, pins 2, 3, 5, 6 Between plug A, pin 13 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 16 and servo motor plug, pins 1, 2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 13 and servo motor plug, pin 2 Plug A, pin 16 and servo motor plug, pin 6 Plug A, pin 8 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1271 is not entered --> End | Fault code 1271 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No signal/communication
- Implausible signal
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Read out fault type in extended fault memory | For fault type 'Please read out fault memory' Go to Step 2 For fault type 'Implausible signal' Go to Step 2 For fault type 'No signal/communication' Go to Step 3 | |
| 2 | Read out fault memory of the gateway control module (CAN comfort), refer to FAULT OVERVIEW ; Gateway. Also see 90 35 19 REMOVING AND INSTALLING GATEWAY CONTROL UNIT - AS OF MY 2005 (ALL MODELS) . | > End | |
| 3 | Continue troubleshooting, refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No signal/communication
- Please read out fault memory
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Read out fault type in extended fault memory | For fault type 'Please read out fault memory' Go to Step 2 For fault type 'Implausible signal' Go to Step 2 For fault type 'No signal/communication' Go to Step 3 | |
| 2 | Read out fault memory of rear convenience system control module (CAN comfort) Refer to Rear convenience system; FAULT OVERVIEW , also see 97 10 19 REMOVING AND INSTALLING VEHICLE ELECTRICAL SYSTEM CONTROL UNIT - AS OF MY 2003 (ALL MODELS) . | > End | |
| 3 | Continue troubleshooting, refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No signal/communication
- Air-conditioning system regulator control module faulty
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Continue troubleshooting, refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
Possible causes of faults
- Short circuit to ground
- Open circuit/short circuit to B+
- Seat heating faulty
- Seat heating control module faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plug C
- Pin 10 'Left seat heating (rear left seat heating)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check wiring for short circuit to B+ | Switch off ignition Remove plug C from rear air-conditioning system regulator Remove potentiometer plug from rear left seat heating Remove plug from rear left seat heating Remove plug from rear left seat heating control module Switch on ignition Measure voltage between plug C, air-conditioning system regulator pin 10 and ground | < 0.3 V Go to Step 2 | Repair/replace wiring harness --> End |
| 2 | Check wiring for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug C, pin 10 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check wiring for open circuit | Measure the resistance between air-conditioning system regulator plug C, pin 10 and: Seat heating potentiometer plug, pin 6 Seat heating plug, pin 3 Seat heating control module plug, pin 2 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check temperature sensor 'NTC' | Measure resistance between '4-pin' seat heating disconnection point, pins 3 and 4 | At 20° C approx. 9.5 kohms at 40° C approx. 4.5 kohms Step 7 | Replace temperature sensor --> End |
| 6 | As an experiment, replace seat heating control module, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 15000 is not entered --> End | Fault code 15000 is entered again Go to Step 7 | |
| 7 | Replace rear air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Seat heating faulty
- Seat heating control module faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plug C
- Pin 11 'Right seat heating (rear right seat heating)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check wiring for short circuit to B+ | Switch off ignition Remove plug C from rear air-conditioning system regulator Remove potentiometer plug from rear left seat heating Remove plug from rear left seat heating Remove plug from rear left seat heating control module Switch on ignition Measure voltage between plug C, air-conditioning system regulator pin 11 and ground | < 0.3 V Go to Step 2 | Repair/replace wiring harness --> End |
| 2 | Check wiring for short circuit to ground | Switch off ignition Measure resistance between air-conditioning system regulator plug C, pin 11 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check wiring for open circuit | Measure resistance between air-conditioning system regulator plug C, pin 11 and: Seat heating potentiometer plug, pin 6 Seat heating plug, pin 3 Seat heating control module plug, pin 2 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 4 | Check temperature sensor 'NTC' | Measure resistance between '4-pin' seat heating disconnection point, pins 3 and 4 | At 20° C approx. 9.5 kohms at 40° C approx. 4.5 kohms Step 6 | Replace temperature sensor --> End |
| 5 | As an experiment, replace seat heating control module, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 15001 is not entered --> End | Fault code 15001 is entered again Go to Step 6 | |
| 6 | Replace rear air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Implausible signal
- Open circuit/short circuit to B+
- Air quality sensor faulty
- Front air-conditioning system regulator control module faulty
Air-conditioning system regulator control module, front: Plug C
- Pin 19 'Air quality sensor'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check air quality sensor power supply | Switch off ignition Pull out air quality sensor plug Switch on ignition Measure voltage between pin 1 and pin 2 of (air quality sensor) plug | 11.4 to 14.4 V Go to Step 2 | Check/repair power supply |
| 2 | Check line for short circuit to B+ | Switch off ignition Remove plug C from air-conditioning system regulator Switch on ignition Measure voltage between plug C, pin 19 and ground | < 0.3 V Go to Step 3 | Repair/replace wiring harness |
| 3 | Check line for short circuit to ground | Switch off ignition Measure resistance between plug C, pin 19 and ground | Infinity ohms Go to Step 4 | Repair/replace wiring harness |
| 4 | Check line for open circuit | Measure resistance between plug C, pin 19 and air quality sensor plug, pin 3 | < 5 ohms Go to Step 5 | Repair/replace wiring harness |
| 5 | As an experiment, replace the air quality sensor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1592 is not entered --> End | Fault code 1592 is entered again Go to Step 6 | |
| 6 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+/ground/to each other or open circuit
- Servo motor flap stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
- 2-zone and 4-zone air conditioning systems
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 3 'Fresh-air/recirculation valve (feedback signal lead, servo motor for fresh-air/recirculation valve)'
- Plug A: Pin 17 'Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve OPEN)'
- Plug A: Pin 18 'Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
- Manual air conditioning
Air-conditioning system regulator control module, front: Plug A
- Plug A: Pin 19 'Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve OPEN)'
- Plug A: Pin 20 'Fresh-air/recirculation valve (servo motor for fresh-air/recirculation valve CLOSED)'
- 2-zone and 4-zone air conditioning systems
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1596 is not entered --> End | Fault code 1596 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug from servo motor for fresh-air/recirculation valve Switch on ignition Measure respective voltage between ground and: Plug A, pin 3, plug A, pin 17, plug A, pin 18, plug E, pin 1, plug E, pin 8 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug A, pin 3, plug A, pin 17, plug A, pin 18, plug E, pin 1, plug E, pin 8 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug A, pin 3 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 17 and servo motor plug, pins 1, 2, 3, 6 Between plug A, pin 18 and servo motor plug, pins 1, 2, 3, 5 Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug A, pin 3 and servo motor plug, pin 2 Plug A, pin 17 and servo motor plug, pin 5 Plug A, pin 18 and servo motor plug, pin 6 Plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs B and E on air-conditioning system regulator Push on plug 4 (disconnection point Climatronic) Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the recirculation valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1596 is not entered --> End | Fault code 1596 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Manual air conditioning
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 2 | Repair component(s) |
| 2 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug from servo motor for fresh-air/recirculation valve Switch on ignition Measure respective voltage between ground and: Plug A, pin 19, plug A, pin 20 | < 0.3 V Go to Step 3 | Repair/replace wiring harness --> End |
| 3 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug A, pin 19, plug A, pin 20 | Infinity ohms Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wiring between control module and servo motor for open circuit | Measure resistance between air-conditioning system regulator plug A, pin 19 and pin 6 of servo motor plug Measure resistance between air-conditioning system regulator plug A, pin 20 and pin 5 of servo motor plug | < 5 ohms Go to Step 5 | Repair/replace wiring harness |
| 5 | As an experiment, replace the servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | > End | Go to Step 6 | |
| 6 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 8 'Left temp, valve (left temperature valve OPEN)'
- Plug A: Pin 13 'Left temp, valve (feedback signal lead for left temperature valve)'
- Plug A: Pin 16 'Left temp, valve (left temperature valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1809 is not entered --> End | Fault code 1809 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor left temperature valve Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pin 1, plug E, pin 8, plug A, pin 8, plug A, pin 13, plug A, pin 16 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 8, 13, 16 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 1,2, 5,6 Between plug E, pin 8 and servo motor plug, pins 2, 3, 5, 6 Between plug A, pin 8 and servo motor plug, pins 1, 2, 3, 6 Between plug A, pin 13 and servo motor plug, pins 1, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and plug A, pin 3 Plug E, pin 8 and servo motor plug, pin 1 Plug A, pin 8 and servo motor plug, pin 5 Plug A, pin 13 and servo motor plug, pin 2 Plug A, pin 16 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1809 is not entered --> End | Fault code 1809 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 12 'Right temp, valve (feedback signal lead for right temperature valve)'
- Plug A: Pin 19 'Right temp, valve (right temperature valve OPEN)'
- Plug A: Pin 20 'Right temp, valve (right temperature valve CLOSED)'
- Plug E: Pin 1 '5 V reference voltage' Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1810 is not entered --> End | Fault code 1810 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, B, C and E from air-conditioning system regulator and plug A from servo motor for right temperature valve Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pin 1, plug E, pin 8, plug A, pin 12, plug A, pin 19, plug A, pin 20 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pin 1, plug E, pin 8, plug A, pin 12, plug A, pin 19, plug A, pin 20 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 Between plug E, pin 8 and servo motor plug, pins 1, 2, 5,6 Between plug A, pin 12 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 19 and servo motor plug, pins 1,2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 12 and servo motor plug, pin 2 Plug A, pin 19 and servo motor plug, pin 6 Plug A, pin 20 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace right temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1810 is not entered --> End | Fault code 1810 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 9 'Passenger blower (passenger blower, rear left tunnel OPEN)1
- Plug C: Pin 2 'Passenger blower (passenger blower, rear left tunnel CLOSED)1
- Plug C: Pin 16 'Passenger blower (feedback signal lead, passenger blower, rear left tunnel)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1863 is not entered --> End | Fault code 1863 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 9, plug C, pin 2, plug C, pin 16, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 9, plug C, pin 2, plug C, pin 16, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 9 and servo motor plug, pins 1, 2, 3, 5 Between plug C, pin 2 and servo motor plug, pins 1,2, 3, 6 Between plug C, pin 16 and servo motor plug, pins 1,3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 9 and servo motor plug, pin 6 Plug C, pin 2 and servo motor plug, pin 5 Plug C, pin 16 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1863 is not entered --> End | Fault code 1863 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 16 'Passenger blower (passenger blower, rear right tunnel OPEN)1
- Plug B: Pin 17 'Passenger blower (passenger blower, rear right tunnel CLOSED)'
- Plug C: Pin 13 'Passenger blower (feedback signal lead, passenger blower, rear right tunnel)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1864 is not entered --> End | Fault code 1864 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 16, plug B, pin 17, plug C, pin 13, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 16, plug B, pin 17, plug C, pin 13, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 16 and servo motor plug, pins 1, 2, 3, 6 Between plug B, pin 17 and servo motor plug, pins 1,2, 3, 5 Between plug C, pin 13 and servo motor plug, pins 1,3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 16 and servo motor plug, pin 5 Plug B, pin 17 and servo motor plug, pin 6 Plug C, pin 13 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1864 is not entered --> End | Fault code 1864 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 14 'Left temp, valve (servo motor for rear left temperature valve OPEN)'
- Plug B: Pin 15 'Left temp, valve (servo motor for rear left temperature valve CLOSED)'
- Plug C: Pin 14 'Left temp, valve (feedback signal lead, servo motor for rear left temperature valve)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1867 is not entered --> End | Fault code 1867 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 14, plug B, pin 15, plug C, pin 14, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 14, plug B, pin 15, plug C, pin 14, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 14 and servo motor plug, pins 1,2, 3, 5 Between plug B, pin 15 and servo motor plug, pins 1,2, 3 and 6 Between plug C, pin 14 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 14 and servo motor plug, pin 6 Plug B, pin 15 and servo motor plug, pin 5 Plug C, pin 14 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1867 is not entered --> End | Fault code 1867 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 12 'Right temp, valve (servo motor for rear right temperature valve OPEN)'
- Plug B: Pin 13 'Right temp, valve (servo motor for rear right temperature valve CLOSED)'
- Plug C: Pin 15 'Right temp, valve (feedback signal lead, servo motor for rear right temperature valve)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1868 is not entered --> End | Fault code 1868 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear right temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 12, plug B, pin 13, plug C, pin 15, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 12, plug B, pin 13, plug C, pin 15, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 12 and servo motor plug, pins 1,2, 3, 5 Between plug B, pin 13 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 15 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 12 and servo motor plug, pin 6 Plug B, pin 13 and servo motor plug, pin 5 Plug C, pin 15 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 1868 is not entered --> End | Fault code 1868 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A and E
- Plug A: Pin 11 'Footwell flap (feedback signal lead for footwell flap servo motor)'
- Plug A: Pin 21 'Footwell flap (servo motor for footwell flap OPEN)'
- Plug A: Pin 22 'Footwell flap (servo motor for footwell flap CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2100 is not entered --> End | Fault code 2100 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs A, C and E from air-conditioning system regulator and plug from footwell flap servo motor Pull off plug 4 (disconnection point Climatronic) Switch on ignition Measure respective voltage between ground and: Plug E, pins 1 and 8, plug A, pins 11, 21 and 22 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug E, pins 1, 8, plug A, pins 11, 21 and 22 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 Between plug E, pin 8 and servo motor plug, pins 1, 2, 5,6 Between plug A, pin 11 and servo motor plug, pins 1, 3, 5, 6 Between plug A, pin 21 and servo motor plug, pins 1,2, 3, 5 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 Plug A, pin 11 and servo motor plug, pin 2 Plug A, pin 21 and servo motor plug, pin 6 Plug A, pin 22 and servo motor plug, pin 5 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A and E on air-conditioning system regulator Connect servo motor plug A Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2100 is not entered --> End | Fault code 2100 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control unit
For manual air conditioning system
- Fault in servo motor for front air distribution, Refer to " «SERVO MOTOR FOR FRONT AIR DISTRIBUTION»(/porsche/cayenne-s/i-2002-2007/remont/automatic-hvac-system/#air-conditioning-diagnostics) "
For 2-zone air conditioning system
- No or incorrect basic setting
- Short circuit to ground
- Open circuit/short circuit to B+
- Servo motor flap stiff
- Servo motor faulty
- Front air-conditioning system regulator faulty
Air-conditioning system regulator control unit, front: Plugs A, C and E
- Plug A: Pin 23 'Passenger blower (servo motor for left side vents OPEN)'
- Plug A: Pin 24 'Passenger blower (servo motor for left side vents CLOSED)'
- Plug C: Pin 5 'Passenger blower (feedback signal lead, servo motor for left side vents)'
- Connector E: Pin 1 '5 V reference voltage'
- Connector E: Pin 8 'Ground signal'
| Work instruction | Display okay. | If not OK | ||
|---|---|---|---|---|
| 0 | Find out which air conditioning system is installed | 2-zone air conditioning system Go to Step 1 | Manual air conditioning Refer to " SERVO MOTOR FOR FRONT AIR DISTRIBUTION " | |
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2101 is not entered --> End | Fault code 2101 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wiring between control unit and servo motor for short circuit to B+ | Switch off ignition Pull off plug 4 (disconnection point Climatronic) Remove plugs A, C and E from air-conditioning system regulator and plug from servo motor for side vents Switch on ignition Measure respective voltage between ground and: Plug A, pin 23, plug A, pin 24, plug C, pin 5, plug E, pin 1, plug E, pin 8 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wiring between control unit and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug A, pin 23, plug A, pin 24, plug C, pin 5, plug E, pin 1, plug E, pin 8 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug A, pin 23 and servo motor plug, pins 1,2, 3, 5 Between plug A, pin 24 and servo motor plug, pins 1,2, 3, 6 Between plug C, pin 5 and servo motor plug, pins 1, 3, 5, 6 Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control unit and servo motor for open circuit | Measure resistance between plug C, pin 5 and servo motor plug, pin 2 Plug A, pin 23 and servo motor plug, pin 6 Plug A, pin 24 and servo motor plug, pin 5 Plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plugs A, C and E on air-conditioning system regulator Push on plug 4 (disconnection point Climatronic) Push plug on servo motor Switch on ignition Measure voltage between pins 1 and 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As a test, replace the servo motor for the left side vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2101 is not entered --> End | Fault code 2101 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower regulator faulty
- Blower motor faulty
- Front air-conditioning system regulator faulty
- 2-zone and 4-zone air conditioning systems
Air-conditioning system regulator control module, front: Plug C
- Pin 8 'Supply voltage (power supply to front blower regulator)'
- Manual air conditioning
Air-conditioning system regulator control module, front: Plug A
- Pin 'Supply voltage (power supply to front blower regulator)'
- 2-zone and 4-zone air conditioning systems
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check line for short circuit to B+ | Switch off ignition Pull off blower regulator plug B Remove plug C of the air-conditioning system regulator Switch on ignition Measure voltage between plug C, pin 8 and ground | < 0.3 V Go to Step 2 | Repair/replace wire --> End |
| 2 | Check line for short circuit to ground | Measure resistance between plug C, pin 8 and ground | Infinity ohms Go to Step 3 | Repair/replace wire --> End |
| 3 | Check line for open circuit | Measure resistance between plug C, pin 8 and blower regulator plug B, pin 1 | < 5 ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | As an experiment, replace the blower regulator, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2193 is not entered --> End | Fault code 2193 is entered again Go to Step 5 | |
| 5 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Manual air conditioning
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check line for short circuit to B+ | Switch off ignition Pull off blower regulator plug B Pull off air conditioning system regulator plug A Switch on ignition Measure voltage between plug A, pin 17 and ground | < 0.3 V Go to Step 2 | Repair/replace wire --> End |
| 2 | Check line for short circuit to ground | Measure resistance between plug A, pin 17 and ground | Infinity ohms Go to Step 3 | Repair/replace wire --> End |
| 3 | Check line for open circuit | Measure resistance between plug A, pin 17 and blower regulator plug B, pin 1 | < 5 ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | As an experiment, replace the blower regulator, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2193 is not entered --> End | Fault code 2193 is entered again Go to Step 5 | |
| 5 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- Blower regulator faulty
- Blower motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plug B
- Pin 1 'Supply voltage (power supply to rear blower regulator)'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check line for short circuit to B+ | Switch off ignition Remove plug B of the rear air-conditioning system regulator Pull off rear blower regulator plug B Switch on ignition Measure voltage between pin 1 of air-conditioning system regulator plug B and ground | < 0.3 V Go to Step 2 | Repair/replace wire --> End |
| 2 | Check line for short circuit to ground | Measure resistance between pin 1 of air-conditioning system regulator plug B and ground | Infinity ohms Go to Step 3 | Repair/replace wire --> End |
| 3 | Check line for open circuit | Measure resistance between pin 1 of plug B on air-conditioning system regulator and blower regulator plug B, pin 1 | < 5 ohms Go to Step 4 | Repair/replace wire --> End |
| 4 | As an experiment, replace the blower regulator, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | > End | Go to Step 5 | |
| 5 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- CAN comfort, no signal/communication
- Additional heating control module switches to limp-home mode
- Air-conditioning system regulator control module faulty
| Work instruction | Display OK | If not OK | |
|---|---|---|---|
| 1 | Continue troubleshooting, refer to CHECKING INSTRUCTIONS/CAN DATA BUS . | > End | |
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs A, C and E
- Plug A: Pin 23 'Servo motor for left side vents open'
- Plug A: Pin 24 'Servo motor for left side vents closed'
- Plug C: Pin 5 'Feedback signal for left side vents'
- Plug E: Pin 1 '5 V reference voltage'.
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2379 is not entered --> End | Fault code 2379 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Pull off plug 4 (disconnection point Climatronic) Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for left side vents Switch on ignition Measure respective voltage between ground and: Plug A, pin 23, plug A, pin 24, plug C, pin 5, plug E, pin 1, plug E, pin 8 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug A, pin 23, plug A, pin 24, plug C, pin 5, plug E, pin 1, plug E, pin 8 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug A, pin 23 and servo motor plug, pins 1,2, 3, 5 Between plug A, pin 24 and servo motor plug, pins 1, 2, 3, 6 Between plug C, pin 5 and servo motor plug, pins 1, 3, 5, 6 Between plug E, pin 1 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug C, pin 5 and servo motor plug, pin 2 Plug A, pin 23 and servo motor plug, pin 6 Plug A, pin 24 and servo motor plug, pin 5 Plug E, pin 1 and servo motor plug, pin 1 Plug E, pin 8 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check the servo motor power supply | Push plugs A, C and E on air-conditioning system regulator Push on plug 4 (disconnection point Climatronic) Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor for the left side vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2379 is not entered --> End | Fault code 2379 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Air-conditioning system regulator faulty
Air-conditioning system regulator control module, front: Plugs B and E
- Plug B: Pin 1 'Passenger blower (servo motor for right side vents OPEN)'
- Plug B: Pin 5 'Passenger blower (feedback signal lead, servo motor for right side vents)'
- Plug B: Pin 9 'Passenger blower (servo motor for right side vents CLOSED)'
- Plug E: Pin 1 '5 V reference voltage'
- Plug E: Pin 8 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2380 is not entered --> End | Fault code 2380 is entered Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Pull off plug 4 (disconnection point Climatronic) Remove plugs A, B, C and E from air-conditioning system regulator and plug from servo motor for right side vents Switch on ignition Measure respective voltage between ground and: Plug B, pin 1, plug B pin 5, plug B, pin 9, plug E, pin 1, plug E, pin 8 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 1, plug B pin 5, plug B, pin 9, plug E, pin 1, plug E, pin 8 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 1 and servo motor plug, pins 1,2, 3, 5 Between plug B, pin 5 and servo motor plug, pins 1, 3, 5, 6 Between plug B, pin 9 and servo motor plug, pins 1, 2, 3, 6 Between plug E, pin 1 and servo motor plug, pins 1,2, 5,6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 1 and servo motor plug, pin 6 Plug B, pin 5 and servo motor plug, pin 2 Plug B, pin 9 and servo motor plug, pin 5 Plug E, pin 1 and servo motor plug, pin 3 Plug E, pin 8 and servo motor plug, pin 1 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plugs B and E on air-conditioning system regulator Push on plug 4 (disconnection point Climatronic) Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the servo motor for the right side vents, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2380 is not entered --> End | Fault code 2380 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on air-conditioning system regulator control module
- Short circuit to ground
- Open circuit/short circuit to B+
- 2-zone and 4-zone air conditioning systems
Air-conditioning system regulator control module, front: Plug C
- Pin 14 'Auxiliary heater (water pump activation)'
- Manual air conditioning
Air-conditioning system regulator control module, front: Plug A
- Pin 18 'Auxiliary heater water pump'
- 2-zone and 4-zone air conditioning systems
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check line for short circuit to B+ | Switch off ignition Remove plug C from air-conditioning system regulator Switch on ignition Measure voltage between plug C, pin 14 and ground | < 0.3 V Step 2 | Repair/replace wiring harness |
| 2 | Check line for short circuit to ground | Measure resistance between plug C, pin 14 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness |
| 3 | Check line for open circuit | Measure resistance between air-conditioning system regulator plug C, pin 14 and relay socket (V8 naturally-aspirated engine --> relay socket 4; V8 Turbo and V6 --> relay socket 8) pin C. | < 5 ohms Go to Step 4 | Repair/replace wiring harness |
| 4 | As an experiment, replace relay, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2507 is not entered --> End | Fault code 2507 is entered Go to Step 5 | |
| 5 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Manual air conditioning
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Check line for short circuit to B+ | Switch off ignition Pull off air conditioning system regulator plug A Disconnect relay' relay socket 8, relay box to the right' Switch on ignition Measure voltage between plug A, pin 18 and ground | < 0.3 V Step 2 | Repair/replace wiring harness |
| 2 | Check line for short circuit to ground | Measure resistance between plug A, pin 18 and ground | Infinity ohms Go to Step 3 | Repair/replace wiring harness |
| 3 | Check line for open circuit | Measure resistance between plug A, pin 18 and relay socket pin C. | < 5 ohms Go to Step 4 | Repair/replace wiring harness |
| 4 | As an experiment, replace relay, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2507 is not entered --> End | Fault code 2507 is entered Go to Step 5 | |
| 5 | Replace control module | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Internal function test on air-conditioning system regulator control module
- No or inaccurate air-conditioning system regulator function (Short circuit to ground)
- No or inaccurate air-conditioning system regulator function (Open circuit/short circuit to B+)
Air-conditioning system regulator control module, plug C
- Pin 23 'DS (air-conditioning pressure sensor)'
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 9 'Passenger blower (passenger blower, rear left tunnel OPEN)'
- Plug C: Pin 2 'Passenger blower (passenger blower, rear left tunnel CLOSED)'
- Plug C: Pin 16 'Passenger blower (feedback signal lead, passenger blower, rear left tunnel)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2597 is not entered --> End | Fault code 2597 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 9, plug C, pin 2, plug C, pin 16, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 9, plug C, pin 2, plug C, pin 16, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 9 and servo motor plug, pins 1, 2, 3, 5 Between plug C, pin 2 and servo motor plug, pins 1,2, 3, 6 Between plug C, pin 16 and servo motor plug, pins 1,3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 9 and servo motor plug, pin 6 Plug C, pin 2 and servo motor plug, pin 5 Plug C, pin 16 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2597 is not entered --> End | Fault code 2597 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 16 'Passenger blower (passenger blower, rear right tunnel OPEN)'
- Plug B: Pin 17 'Passenger blower (passenger blower, rear right tunnel CLOSED)'
- Plug C: Pin 13 'Passenger blower (feedback signal lead, passenger blower, rear right tunnel)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2598 is not entered --> End | Fault code 2598 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 16, plug B, pin 17, plug C, pin 13, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 16, plug B, pin 17, plug C, pin 13, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 16 and servo motor plug, pins 1, 2, 3, 6 Between plug B, pin 17 and servo motor plug, pins 1,2, 3, 5 Between plug C, pin 13 and servo motor plug, pins 1,3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 16 and servo motor plug, pin 5 Plug B, pin 17 and servo motor plug, pin 6 Plug C, pin 13 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2598 is not entered --> End | Fault code 2598 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 14 'Left temp, valve (servo motor for rear left temperature valve OPEN)'
- Plug B: Pin 15 'Left temp, valve (servo motor for rear left temperature valve CLOSED)'
- Plug C: Pin 14 'Left temp, valve (feedback signal lead, servo motor for rear left temperature valve)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2599 is not entered --> End | Fault code 2599 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear left temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 14, plug B, pin 15, plug C, pin 14, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 14, plug B, pin 15, plug C, pin 14, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 14 and servo motor plug, pins 1,2, 3, 5 Between plug B, pin 15 and servo motor plug, pins 1,2, 3 and 6 Between plug C, pin 14 and servo motor plug, pins 1, 3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 14 and servo motor plug, pin 6 Plug B, pin 15 and servo motor plug, pin 5 Plug C, pin 14 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2599 is not entered --> End | Fault code 2599 is entered again go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
- Ignition on
- Battery voltage OK (11.4 to 14.5 V)
- Internal function test completed on rear air-conditioning system regulator control module
- Short circuit to B+
- Short circuit or open circuit
- Short circuit to ground
- Servo motor flap stiff
- Servo motor faulty
- Rear air-conditioning system regulator faulty
Air-conditioning system regulator control module, rear: Plugs B, C and D
- Plug B: Pin 12 'Right temp, valve (servo motor for rear right temperature valve OPEN)'
- Plug B: Pin 13 'Right temp, valve (servo motor for rear right temperature valve CLOSED)'
- Plug C: Pin 15 'Right temp, valve (feedback signal lead, servo motor for rear right temperature valve)'
- Plug D: Pin 3 '5 V reference voltage'
- Plug D: Pin 7 'Ground signal'
| Work instruction | Display OK | If not OK | ||
|---|---|---|---|---|
| 1 | Carry out calibration using the 9588 Porsche System Tester II, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2600 is not entered --> End | Fault code 2600 is entered again Go to Step 2 | |
| 2 | Perform visual inspection | Check flap for stiff operation Check plug contacts and peripheral equipment for signs of damage | Go to Step 3 | Repair component(s) |
| 3 | Check wires between control module and servo motor for short circuit to B+ | Switch off ignition Remove plugs B, C and D from air-conditioning system regulator and plug from servo motor for rear right temperature valve Switch on ignition Measure respective voltage between ground and: Plug B, pin 12, plug B, pin 13, plug C, pin 15, plug D, pin 3, plug D, pin 7 | < 0.3 V Go to Step 4 | Repair/replace wiring harness --> End |
| 4 | Check wires between control module and servo motor for short circuit to ground | Switch off ignition Measure respective resistance between ground and: Plug B, pin 12, plug B, pin 13, plug C, pin 15, plug D, pin 3, plug D, pin 7 | Infinity ohms Go to Step 5 | Repair/replace wiring harness --> End |
| 5 | Check for short circuit between lines | Disconnect plugs on all servo motors Measure resistance between individual lines from air-conditioning system regulator and servo motor Between plug B, pin 12 and servo motor plug, pins 1, 2, 3, 5 Between plug B, pin 13 and servo motor plug, pins 1,2, 3, 6 Between plug C, pin 15 and servo motor plug, pins 1,3, 5, 6 Between plug D, pin 3 and servo motor plug, pins 2, 3, 5, 6 | Infinity ohms Go to Step 6 | Repair/replace wiring harness --> End |
| 6 | Check wiring between control module and servo motor for open circuit | Measure resistance between plug B, pin 12 and servo motor plug, pin 6 Plug B, pin 13 and servo motor plug, pin 5 Plug C, pin 15 and servo motor plug, pin 2 Plug D, pin 3 and servo motor plug, pin 1 Plug D, pin 7 and servo motor plug, pin 3 | < 5 ohms Go to Step 7 | Repair/replace wiring harness --> End |
| 7 | Check internal resistance of servo motor | Measure resistance between pins 1 and 3 of servo motor | Approx. 5 kohms Go to Step 8 | Go to Step 9 |
| 8 | Check servo motor power supply | Push plug D on the air-conditioning system regulator Push plug on servo motor Switch on ignition Measure voltage between pin 1 and pin 3 of servo motor plug | Approx. 5 V Go to Step 9 | Go to Step 10 |
| 9 | As an experiment, replace the left temperature valve servo motor, then: Erase fault memory Satisfy diagnostic conditions Read out fault memory again | Fault code 2600 is not entered --> End | Fault code 2600 is entered again Go to Step 10 | |
| 10 | Replace air-conditioning system regulator | > End | ||
DIAGNOSIS/TROUBLESHOOTING CHART
Poses Online