Subsequent work
1. Fit oil guide with new seals. Tighten six new M6 x 16 (micro-encapsulated) Torx screws. --> Tightening torque: 10 (7.5 ftlb.) Nm
Note. Fix the intermediate shaft to the crankshaft using old O-rings, for example, to secure it.
2. Insert intermediate shaft with timing chains.
3. Install tensioning rail and guide rail. Tighten three M6 x 40 hexagon-head bolts for guide rail -1-. Fit tensioning rail -3- with new circlip and shim -2-. --> Tightening torque: 10 (7.5 ftlb.) Nm (Scheme 66)
4. Engine support P 9589 must be secured to the engine assembly support.
5. Fit crankcase half 1-3 with two mounting parts P 9590 to the engine support P 9589 . Check sealing face to gear carrier for damage. Carefully clean sealing face with a clean cloth soaked in solvent naphtha or acetone.
Scheme 67
Use only dowel sleeves with dimension B = 26.5 mm for fixing the gear carrier.
Scheme 68
6. Check dowel sleeves to ensure that they are seated correctly or insert two new dowel sleeves in crankcase -Arrows-. see scheme 80
Scheme 69
7. Replace seals for coolant ducts -Arrows-. (Scheme 67)
Scheme 70
Note. It is advisable to get a second person to assist in inserting the gear carrier into crankcase half 1-3.
8. Insert gear carrier in crankcase half 1-3 with retaining device.
9. Screw in and tighten two additional screws for fastening the gear carrier to cylinder side 1-3, replace O-ring. -Arrows-. --> Tightening torque: 22 (16 ftlb.) Nm (Scheme 69)
10. Screw in and tighten another cylinder-head screw with spacer sleeve P 9613 -Arrow- on the belt pulley side. --> Tightening torque: 20 (15 ftlb.) Nm (Scheme 70)
11. Unscrew special tool retaining device P 9607 from gear carrier.
12. Install piston > 131020 Removing and installing pistons - section on "Installing" .
Designation Type Number Explanation drift punch (1 mm tip) commercially available tool NR.167 puller, model G for sealing rings commercially available tool NR.168-1 puller special tool P 9237 alternative tool to puller Mod. G (No. 168-1) insertion tool special tool P 9699 measuring mandrel special tool P 9699/1 assembly aid special tool P 9699/2 Assembly of PTFE sealing ring
