Repair manual
Porsche Boxster 986 рестайлинг Repair Manual
Step-by-step repair and maintenance instructions for the Porsche Boxster 986 рестайлинг (2002–2004): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
60sections
433articles
ENManual language
- Changes to convertible-top frame as of model year 2003
- Replacing convertible-top covering
- Installing the convertible-top covering
- Removing convertible-top covering
- Replacing convertible top frame
- Conversion measure on the tension bow for the tension strap in vehicles produced before 12.04.2000
- Conversion measure on the tension bow for the roof liner in vehicles produced before 12.04.2000
- Materials and tools
- Preparation
- Removing rear window
- Turning hardtop
- Positioning the hardtop
- Making support cheeks
- Making swivel arm
- Fitting swivel and support cheeks on the basic plate
- Fitting mounting points for the hardtop locking lever on the ground plate
- Adjusting lid for convertible top compartment
- Replacing the tension cable
- Removing the tension cable
- Care and cleaning of the convertible top
- Cleaning the convertible top
- Care of convertible top
- Care of convertible-top seals
- ADJUSTING TOOL — Part 1
- ADJUSTING TOOL — Part 2
- MOUNTING INSTRUCTIONS — Part 1
- MOUNTING INSTRUCTIONS — Part 2
- MOUNTING INSTRUCTIONS — Part 3
- REMOVING DRIVE BELT
- INSTALLING DRIVE BELT
- FITTING PISTONS AND CONNECTING RODS
- FITTING PISTONS ON CYLINDER BANK 4 - 6
- REMOVING AND INSTALLING CRANKSHAFT SEALING RING - FLYWHEEL SIDE
- REMOVING CRANKSHAFT SEALING RING
- INSTALLING THE CRANKSHAFT SEALING RING
- CHECKING PISTON WEAR
- REMOVING CYLINDER HEAD COVER - CYLINDER BANKS 1 - 3 AND 4 - 6
- CYLINDER BANK 4- 6
- INSTALLING CYLINDER HEAD COVER - CYLINDER BANKS 1-3 AND 4-6
- REMOVING AND INSTALLING VALVE STEM SEAL
- REMOVING AND INSTALLING CAMSHAFTS - UP TO MODEL YEAR 2002
- CAMSHAFTS OF CYLINDER BANK 1 - 3
- CAMSHAFTS OF CYLINDER BANK 4-6
- REMOVING AND INSTALLING CAMSHAFTS - AS OF MY 2003
- PRELIMINARY WORK
- PRESUMABLE CAMSHAFTS
- SEALING COVER FOR CAMSHAFT HOUSING (CYLINDER HEAD COVER)
- CHECKING GUIDE FOR VALVE TAPPETS
- INSTALLING CLOSURE CAPS AT PULLEY SIDE OF CYLINDER HEAD 4 - 6
- INSTALLING CLOSURE CAPS AT FLYWHEEL SIDE OF CYLINDER HEAD 1 - 3
- REMOVING SEALING RING FOR INTERMEDIATE SHAFT
- REWORKING CYLINDER HEAD
- CAMSHAFT ASSIGNMENT
- REMOVING THE HYDRAULIC VALVE
- INSTALLING THE HYDRAULIC VALVE
- INSTALLING CYLINDER HEAD COVER - CYLINDER BANKS 1 - 3 AND 4 - 6 - USA vehicles
- REMOVING BEARING COVER
- INSTALLING BEARING COVER
- WEAR OF TIMING CHAINS, SPROCKETS, TENSIONING AND SLIDE RAILS
- REMOVING AND INSTALLING AIR/OIL SEPARATOR
- SEALING THE OIL PAN
- INSTALLING OIL PUMP
- INSTALLING OIL PUMP COVER
- INSTALLING COOLANT PUMP
- CLEANING THE COOLING SYSTEM
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- READ OUT FAULT MEMORY
- INSTALLING AIR CLEANER ELEMENT
- CHANGING THE ENGINE OIL AND OIL FILTER - AS OF MY 2003
- CHANGING THE ENGINE OIL, WITHOUT OIL FILTER
- CHANGING THE ENGINE OIL, WITH OIL FILTER
- FILL IN TRANSMISSION OIL
- REPLACING ATF
- CHECKING ATF
- REMOVING ATF FILTER
- CHANGING TRANSMISSION OIL IN FINAL DRIVE
- CHECKING CLUTCH FREE PLAY
- CHECKING THE PEDAL END POSITION (PEDAL RETURN/RETURN FORCE)
- TRACK ROD JOINTS: CHECK THE PLAY AND DUST BELLOWS
- AXLE JOINTS: CHECK THE PLAY AND DUST BELLOWS
- CHECKING CONDITION
- TIRE PRESSURES
- PARKING BRAKE: CHECKING THE FREE PLAY OF THE PARKING BRAKE LEVER
- BRAKE HOSES AND LINES
- CHECKING LID LOCK, FRONT AND REAR
- CHECKING SAFETY HOOK, FRONT LID
- CHECKING INNER RELEASE OF LUGGAGE COMPARTMENT (TRUNK ENTRAPMENT)
- INSTALLING PARTICLE FILTER
- SETTING
- ADJUSTING THE MAIN HEADLIGHTS, USA VERSION
- REMOVING MAIN HEADLIGHT
- INSTALLING MAIN HEADLIGHT
- WARTUNG ELEKTRIK: WINDSCREEN WIPER/WASHER SYSTEM, HEADLIGHT WASHER
- SETTING HANDSFREE MICROPHONE TO THE TELEPHONE TYPE
- SETTING
- REMOVING AND INSTALLING SENSOR FOR PARK ASSISTANT
- PARKASSISTENT CONTROL MODULE
- REMOVING AND INSTALLING DISPLAY AND OPERATOR CONTROL UNIT (PCM)
- PROCEDURE FOR CHANGING THE "K-NUMBER" ON PCM CONTROL MODULE (AS OF PST2 SOFTWARE 13.0)
- INSTALLING DISPLAY AND OPERATOR CONTROL UNIT (PCM)
- CONNECTING AND SWITCHING ON THE PORSCHE SYSTEM TESTER 2
- DEVICE CODE INPUT
- REMOVING DISPLAY AND OPERATOR CONTROL UNIT (PCM 2)
- INSTALLING DISPLAY AND OPERATOR CONTROL UNIT (PCM 2)
- TEACHING DISPLAY AND OPERATOR CONTROL UNIT (PCM 2)
- REMOVING AND INSTALLING THE NAVIGATION UNIT
- REMOVING AND INSTALLING GPS ANTENNA
- RETROFITTING MOBILE COMMUNICATION SYSTEMS
- GENERAL
- PROCEDURE AFTER COMMISSIONING
- PROCEDURE AFTER CHANGING A TIRE
- PROCEDURE AFTER THE POWER SUPPLY HAS BEEN INTERRUPTED
- REMOVING AND INSTALLING CONTROL MODULE FOR PARKING ASSISTANT
- REDUCED SOUND QUALITY IN ONE OR MORE LOUDSPEAKERS
- REMEDYING PROBLEMS WITH THE AMPLIFIER
- INTERFERENCE NOISES
- INTERFERENCE NOISES, CHECKING CABLE CONNECTIONS
- INTERFERENCE NOISES DUE TO ALTERNATOR
- INTERFERENCE NOISES DUE TO ENGINE
- INTERFERENCE NOISES DUE TO POWER SUPPLY
- INTERFERENCE NOISES DUE TO ALL LOUDSPEAKERS
- REMOVING LOUDSPEAKER AMPLIFIER
- REMOVING AND INSTALLING CONTROL UNIT FOR THE TELEPHONE
- REMOVING SUBWOOFER
- INSTALLING SUBWOOFER
- REMOVING THE ANTENNA AMPLIFIER