Contents Section: Rear All sections

Removing light frame (section) Porsche Boxster S 987 рестайлинг

Rear 7 illustrations ~296 words

Removing light frame (section)

Installation Location

Scheme 1271

Scheme 1271: Removing light frame (section)

Scheme 1272

Scheme 1272

1. Cutting through light frame

1.1. Cut through the light frame of connection point -A- using the body saw. (Scheme 1247)

1.2. Cut through the light frame of connection point -B- using the body saw. (Scheme 1247)

Scheme 1273

Scheme 1273

2. Separating and milling off spotwelds

2.1. Separate spotwelds in areas -A- and -C- using a parting grinder. (Scheme 1248)

2.2. Mill off spotwelds in area -B- using a spotweld cutter. (Scheme 1248)

Scheme 1274

Scheme 1274

3. Milling off spotwelds

3.1. Mill off spotwelds in areas -A- and -C- using a spotweld cutter. (Scheme 1249)

3.2. Mill off spotwelds in areas -B- and -D- using a spotweld cutter (2 plate thicknesses). (Scheme 1249)

Scheme 1275

Scheme 1275

4. Milling off spotwelds

4.1. Mill off spotwelds in areas -A- and -B- using a spotweld cutter (2 plate thicknesses). (Scheme 1250)

Scheme 1276

Scheme 1276

5. Milling off spotwelds

5.1. Mill off spotwelds in areas -A- and -C- using a spotweld cutter. (Scheme 1251)

5.2. Mill off spotwelds in area -B- using a spotweld cutter (2 plate thicknesses). (Scheme 1251)

CAUTIONDanger of explosion and fire from flying sparks during grinding and welding work! Danger of injury and danger of damage to vehicle parts and other vehicles due to flying sparks

> Cover vehicle parts such as battery, fuel system, paintwork, glass and passenger compartment parts with fire-proof covers and, if necessary, remove batteries and fuel-carrying components.

> No other vehicles may be left unprotected in areas used for body repair!

Scheme 1277

Scheme 1277: Preparing connection areas of body for installing light frame (section)

1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D- using a hot-air gun or rotary brush. Grind the connecting flanges until bare. (Scheme 1252)

2. Coating spot-weld flange areas with zinc powder paint

2.1. Coat spot-weld flange areas with zinc powder paint.

CAUTIONDanger of injury! Sharp-edge burrs on body and unit parts! Injuries from sharp edges on body and unit parts.

> Wear protective gloves when working in the area of sharp-edged body and unit parts!