Home/Porsche/911 Carrera/Porsche 911 Carrera 997 (2004-2009)/Repair manual/Lids, Flaps (997)/Reworking

Contents

Section: Lids, Flaps (997)

Preliminary work

Removing release for front lid

Subsequent work

Preliminary work for servo motor for hood release

Removing the servo motor for front lid release

Subsequent work for servo motor for hood release

Removing bowden cable for emergency release

Pressing out bowden cable for emergency release

Disconnect electrical plug connection

Removing lower part of lid lock

Removing lid-release cable

Inserting lid-release cable

Installing lower part of lid lock

Locking electrical plug connection

Installing bowden cable for emergency release

Inserting bowden cable for emergency release

Reworking

Removing upper part of front lid lock

Installing upper part of front lid lock

Checking lid functions

Tools

Adjusting lid in X and Y direction

Adjusting lid in Z direction

Adjusting front lid

Removing front lid

Installing front lid

Removing rubber pad

Removing self-adhesive label

Installing rubber pad

Installing self-adhesive label

Removing front lid hinge

Installing front lid hinge

Removing front pneumatic spring at lid end

Removing front pneumatic spring on body

Installing front pneumatic spring on the body

Installing front pneumatic spring at lid end

Function test on pneumatic spring

Removing front lid seal

Mounting front lid seal

Installing front lid seal

Removing filler flap

Removing plastic hinge

Installing plastic hinge

Installing filler flap

Removing switching element for filler flap

Removing release for rear lid

Installing release for rear lid

Preliminary work on servo motor for emergency release

Removing servo motor for emergency release

Subsequent work on servo motor for emergency release

Removing front emergency release

Installing front emergency release

Installing support for release handle

Checking inner release of luggage compartment (Trunk Entrapment)

Removing rear lid release motor

Disconnecting electrical plug connection

Removing lower part of lid lock at rear

Disconnecting the emergency release cable

Installing the emergency release cable

Installing lower part of lid lock at rear

Removing rear upper part of lid lock

Installing rear upper part of lid lock

Adjusting rear lid

Disconnecting wiring harness on rear lid

Removing rear lid

Installing rear lid

Locking wiring harness on rear lid

Removing fan with fan housing

Removing air guide

Remove adjusting element

Remove rubber cover

Removing upper part of spoiler

Removing the folding wall from the upper part of the spoiler

Removing the folding wall from the cover

Removing the lower part of the spoiler

Removing hinge

Removing the mount

Fitting mount

Fitting hinge

Mounting the lower part of the spoiler

Mounting the folding wall on the lid

Mounting the folding wall on the upper part of the spoiler

Mounting upper part of spoiler

Fitting rubber cover

Installing adjusting element

Installing air guide

Fitting fan with fan housing

Removing rear lid hinge

Installing rear lid hinge

Removing rear pneumatic spring at lid end

Removing rear pneumatic spring at the body

Installing rear pneumatic spring on the body

Installing rear pneumatic spring at lid end

All sections

Reworking Porsche 911 Carrera 997

Lids, Flaps (997)

Reworking

Check gap dimensions on wing and front spoiler. Adjust lower part of lid lock and front lid if necessary. Refer to FRONT --> Diagram - body gap dimensions. > 552215 Adjusting front lid .

Check inner luggage compartment release (Trunk Entrapment). Refer to Checking inner release of luggage compartment (Trunk Entrapment) or Checking inner release of luggage compartment (Trunk Entrapment) .

Install front cover (lock mount). --> 70 39 19 Removing and installing cover for front lock mount - as of MY 2005 (All Models) .