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Starters Porsche 911 Carrera 996 рестайлинг

Starter 4 illustrations ~664 words

MODEL IDENTIFICATION

Model (1)Years Covered
911
Carrera1999-2004
Carrera 41999-2004
Turbo2001-2004
(1) Article applies to 911 vehicles with factory designation of 996.
(1)Article applies to 911 vehicles with factory designation of 996.

Model Identification

DESCRIPTION

Starter is a brush-type, series-wound electric motor with an overrunning clutch. Field frame is enclosed by commutator end frame and drive bushing, and carries pole shoes and field coils.

TROUBLE SHOOTING

Note. See TROUBLE SHOOTING article in GENERAL INFORMATION.

ON-VEHICLE TESTING

On-vehicle testing information is not available from manufacturer.

BENCH TESTING

Information is not available from manufacturer.

SERVICE PRECAUTIONS

The following precautionary measures must be taken before disconnecting or total discharge of the battery or serious electrical damage can occur

  1. Never disconnect battery with engine running.
  2. Ensure battery is securely connected before starting.
  3. Do not use a boost charger to start engine.
  4. When jump starting use jumper cables with overvoltage protection.
  5. Always disconnect the battery before performing any welding.
  6. Always ensure ignition is in the OFF position before disconnecting any electrical components. Except for the following: On vehicles equipped with alarm siren tilt sensor M536 (located next to battery) ignition must be in the ON position with all loads turned off before disconnecting battery to ensure alarm siren will not be triggered.

REMOVAL & INSTALLATION

CAUTIONBefore disconnecting battery, see battery disconnect procedures in appropriate COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION.

Note. After disconnecting battery or replacing ECM, drive vehicle to enable ECM to relearn driveability. Inform your customer that they may experience driveability different from what they are accustomed to until ECM completes relearn function.

Removal

  1. Disconnect negative battery cable. See «SERVICE PRECAUTIONS»(/porsche/911-carrera/996-2000-2005/remont/starter/#starters__service-precautions). Remove screw on air cleaner housing and loosen clamp on throttle body. Remove air cleaner and intake assembly. Disconnect all vacuum lines from throttle body. Disconnect idle speed motor and throttle position sensor harness connectors.
  2. Hold throttle linkage at wide open position and disconnect throttle cable from throttle mechanism on throttle body. Remove 4 bolts and remove throttle body. (Scheme 1) Remove vacuum check valve by pulling it off.
  3. Disconnect crankcase vent breather from air intake. Loosen 4 rubber intake boot hose clamps from each side of throttle body mounting (intake distributor). Push rubber intake boots aside and remove intake distributor from vehicle.
  4. Working under rear intake distributor. Pull back protective covering from starter cable. Disconnect electrical connections. (Scheme 2) Remove upper starter mounting bolt.
  5. Remove lower starter mounting bolt from generator mounting bracket. Carefully remove starter from vehicle through engine compartment.

Installation

Installation is reverse of removal procedure. Note intake boot to intake distributor mounting position. (Scheme 3) Tighten all fasteners to specifications. See TORQUE SPECIFICATIONS. Inspect intake system for air leaks, repair as necessary.

Scheme 1

Scheme 1: Installation
Scheme 1: Installation

Scheme 2

Scheme 2
Scheme 2

Scheme 3

Scheme 3
Scheme 3

Removal (Manual Transmission)

  1. Disconnect the negative battery cable. See «SERVICE PRECAUTIONS»(/porsche/911-carrera/996-2000-2005/remont/starter/#starters__service-precautions) .
  2. Disconnect battery terminals at starter.
  3. Remove the upper starter mounting bolt.
  4. Remove the lower starter mounting bolt.
  5. Remove the starter by turning the solenoid switch towards the axle shaft, and removing in a downward direction.

Installation (Manual Transmissions)

Installation is reverse of removal procedure. Tighten all fasteners to specifications. See TORQUE SPECIFICATIONS .

Removal (Automatic Transmission)

  1. Disconnect the negative battery cable. See «SERVICE PRECAUTIONS»(/porsche/911-carrera/996-2000-2005/remont/starter/#starters__service-precautions).
  2. Disengage parking brake cable from the left side behind the parking brake lever and push it back into the guide.
  3. Raise and support vehicle. Remove transmission cover.
  4. Remove cross member and pull the parking brake cable out from guide.
  5. Remove heater hoses from under transmission (3 plastic holders)
  6. Detach the sheet metal holder from the transmission flange lid. (Scheme 4)
  7. Remove the sheet metal holder and the plastic holder from the coolant hoses.
  8. Move coolant lines down and out of the way.
  9. Pull protective cap off of battery cable lead to starter. Remove nuts and starter cables.
  10. Remove upper starter M10 bolt.
  11. Remove lower starter M10 bolt.
  12. Ensure coolant hoses are out of the way, and carefully remove starter out in downwards direction away from the holder.

Scheme 4

Scheme 4
Scheme 4

Installation (Automatic Transmission)

Installation is reverse of removal procedure. Tighten all fasteners to specifications. See TORQUE SPECIFICATIONS .

OVERHAUL

Information is not available from manufacturer.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Starter Mounting Bolts M1033 (45)
INCH Lbs. (N.m)
Battery Cable-To-Starter Nut133 (15)
Starter Signal Terminal Nut M658 (6.5)

TORQUE SPECIFICATIONS

WIRING DIAGRAMS

Note. See STARTING SYSTEMS in appropriate SYSTEM WIRING DIAGRAMS article in ELECTRICAL.

Poses Online