Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Air Cleaner (ACL) Bolts | 7 N.m | 62 lb in |
| Detent Spring Bolts | 10 N.m | 89 lb in |
| Fluid Filler Tube Bracket Bolt | 11 N.m | 97 lb in |
| Fluid Filter Screen Bolts | 11 N.m | 97 lb in |
| Flywheel-to-Torque Converter Bolts | 28 N.m | 20 lb ft |
| Front Transaxle Mount Bolts | 64 N.m | 47 lb ft |
| Front Transaxle Mount Through Bolt and Nut | 52 N.m | 38 lb ft |
| Ground Strap Bolt | 25 N.m | 19 lb ft |
| Inlet and Outlet Fluid Cooler Pipe Flare Nuts | 27 N.m | 20 lb ft |
| Manual Shaft Lever Nut | 12 N.m | 106 lb in |
| Manual Shaft Nut | 7.0 N.m | 62 lb in |
| Oil Cooler Pipes to Transaxle | 34 N.m | 25 lb ft |
| Park/Neutral Position (PNP) Switch Bolts | 5.4 N.m | 48 lb in |
| Rear Transaxle Mount Bracket to Transaxle Bolts | 52 N.m | 38 lb ft |
| Rear Transaxle Mount Through Bolt | 87 N.m | 64 lb ft |
| Shift Solenoid Retaining Bolt | 11 N.m | 8 lb ft |
| Solenoid Wire Harness Retaining Bolt | 5.5 N.m | 49 lb in |
| Transaxle Oil Cooler Pipe Retaining Bracket Bolt | 5.5 N.m | 49 lb in |
| Transaxle Fluid Pan Bolts | 7.8 N.m | 69 lb in |
| Transaxle-to-Engine Bolts | 64 N.m | 47 lb ft |
| Valve Body Assembly Bolts | 10 N.m | 89 lb in |
| Vehicle Speed Sensor (VSS) Bolt | 5.5 N.m | 48 lb in |
Transmission General Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark | 3.0 mm | 0.118 in |
| Mark 1 | 3.2 mm | 0.126 in |
| Mark 2 | 3.4 mm | 0.134 in |
| Mark 3 | 3.6 mm | 0.142 in |
2nd Brake Flange Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark 4 | 4.0 mm | 0.1575 in |
| Mark 5 | 4.2 mm | 0.1654 in |
| Mark 6 | 4.4 mm | 0.1732 in |
| Mark 7 | 4.6 mm | 0.1811 in |
2nd Coast and Overdrive Flange Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Shim Thickness - 01 | 1.90 mm | 0.0748 in |
| Shim Thickness - 02 | 1.95 mm | 0.0768 in |
| Shim Thickness - 03 | 2.00 mm | 0.0787 in |
| Shim Thickness - 04 | 2.05 mm | 0.0807 in |
| Shim Thickness - 05 | 2.10 mm | 0.0827 in |
| Shim Thickness - 06 | 2.15 mm | 0.0846 in |
| Shim Thickness - 07 | 2.20 mm | 0.0866 in |
| Shim Thickness - 08 | 2.25 mm | 0.0885 in |
| Shim Thickness - 09 | 2.30 mm | 0.0906 in |
| Shim Thickness - 10 | 2.35 mm | 0.0925 in |
| Shim Thickness - 11 | 2.40 mm | 0.0945 in |
| Shim Thickness - 12 | 2.45 mm | 0.0965 in |
| Shim Thickness - 13 | 2.50 mm | 0.0984 in |
| Shim Thickness - 14 | 2.55 mm | 0.1004 in |
| Shim Thickness - 15 | 2.60 mm | 0.1024 in |
| Shim Thickness - 16 | 2.65 mm | 0.1043 in |
| Shim Thickness - 17 | 2.70 mm | 0.1063 in |
| Shim Thickness - 18 | 2.75 mm | 0.1082 in |
| Shim Thickness - 19 | 2.80 mm | 0.1102 in |
Adjusting Shim Thickness
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Bolt A | 32 mm | 1.26 in |
| Bolt B | 22 mm | 0.87 in |
| Bolt C | 55 mm | 2.17 in |
| Bolt D | 45 mm | 1.77 in |
Bolt Length - 1
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Bolt A | 14 mm | 0.55 in |
| Bolt B | 45 mm | 1.77 in |
Bolt Length - 2
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark | 3.0 mm | 0.118 in |
| Mark 1 | 3.2 mm | 0.126 in |
| Mark 2 | 3.4 mm | 0.134 in |
| Mark 3 | 3.6 mm | 0.142 in |
Clutch Flange Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Washer Thickness | 0.95 mm | 0.0374 in |
| Washer Thickness | 1.00 mm | 0.0394 in |
| Washer Thickness | 1.05 mm | 0.0413 in |
| Washer Thickness | 1.10 mm | 0.0433 in |
| Washer Thickness | 1.15 mm | 0.0453 in |
| Washer Thickness | 1.20 mm | 0.0472 in |
Differential Side Gear Thrust Washer Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark | 3.0 mm | 0.118 in |
| Mark 1 | 3.2 mm | 0.126 in |
| Mark 2 | 3.4 mm | 0.134 in |
| Mark 3 | 3.6 mm | 0.142 in |
Direct Clutch Flange Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark | 3.0 mm | 0.118 in |
| Mark 1 | 3.2 mm | 0.126 in |
| Mark 2 | 3.4 mm | 0.134 in |
| Mark 3 | 3.6 mm | 0.142 in |
Forward Clutch Flange Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Gear Thickness - 1 | 9.44-9.45 mm | 0.3717-0.3720 in |
| Gear Thickness - 2 | 9.45-9.46 mm | 0.3717-0.3720 in |
| Gear Thickness - 3 | 9.46-9.47 mm | 0.3717-0.3720 in |
| Gear Thickness - 4 | 9.47-9.48 mm | 0.3728-0.3732 in |
| Gear Thickness - 5 | 9.48-9.49 mm | 0.3717-0.3720 in |
Oil Pump Drive Gear Thickness Chart
| Application | Specification | |
|---|---|---|
| Metric | English | |
| New Bearing | 0.98-1.57 mm | 8.7-13.9 lb in |
| Used Bearing | 0.49-0.78 mm | 4.3-6.9 lb in |
Preload
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Mark | 3.4 mm | 0.134 in |
| Mark 1 | 3.6 mm | 0.142 in |
| Mark 2 | 3.8 mm | 0.150 in |
| Mark 3 | 4.0 mm | 0.157 in |
Reverse Brake Flange Thickness Chart
Torque Converter Diagnosis
The torque converter clutch (TCC) is applied by fluid pressure, which is controlled by a solenoid valve. This solenoid valve is located inside of the automatic transmission assembly. The solenoid valve is controlled through a combination of computer controlled switches and sensors.
Torque Converter Stator
The torque converter stator roller clutch can have two different malfunctions.
- The stator assembly freewheels in both directions.
- The stator assembly remains locked up at all times.
Torque Converter Clutch Shudder
The key to diagnosing torque converter clutch (TCC) shudder is to note when it happens and under what conditions.
TCC shudder which is caused by the transmission should only occur during the apply or the release of the converter clutch. Shudder should never occur after the TCC plate is fully applied.
If the shudder occurs while the TCC is applying, the problem can be within the transmission or the torque converter. Something is causing one of the following conditions to occur
- Something is not allowing the clutch to become fully engaged.
- Something is not allowing the clutch to release.
- The clutch is releasing and applying at the same time.
One of the following conditions may be causing the problem to occur
- Leaking turbine shaft seals
- A restricted release orifice
- A distorted clutch or housing surface due to long converter bolts
- Defective friction material on the TCC plate
Torque Converter Evaluation and Diagnosis
Replace the torque converter if any of the following conditions exist
- External leaks appear in the hub weld area.
- The converter hub is scored or damaged.
- The converter pilot is broken, damaged, or fits poorly into the crankshaft.
- You discover steel particles after flushing the cooler and the cooler lines.
- The pump is damaged, or you discover steel particles in the converter.
- The vehicle has TCC shudder and/or no TCC apply. Replace the torque converter only after all hydraulic and electrical diagnoses have been made. The converter clutch material may be glazed.
- The converter is contaminated with engine coolant which contains antifreeze.
- An internal failure occurs in the stator roller clutch.
- You notice excessive end play.
- Overheating produces heavy debris in the clutch.
- You discover steel particles or clutch lining material in the fluid filter or on the magnet, when no internal parts in the unit are worn or damaged. This condition indicates that lining material came from the converter.
Do not replace the torque converter if you discover any of the following symptoms
- The oil has an odor or the oil is discolored, if there are no metal or clutch facing particles present.
- The threads in one or more of the converter bolt holes are damaged. Correct the condition as necessary.
- Transmission failure did not display evidence of damaged or worn internal parts, steel particles or clutch plate lining material in the unit and inside the fluid filter.
- The vehicle has been exposed to high mileage only. An exception may exist where the lining of the torque converter clutch dampener plate has seen excess wear by vehicles operated in heavy and/or constant traffic, such as taxi, delivery, or police use.