Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Compressor and Discharge Hose and Suction Hose Assembly Bolt | 9.8 N.m | 87 lb in |
| Compressor Drain Bolt | 16 N.m | 12 lb ft |
| Compressor Mounting Bolts and Nuts | 25 N.m | 18 lb ft |
| Compressor Stud Bolts | 9.8 N.m | 87 lb in |
| Condenser Inlet and Outlet Bolt | 5.4 N.m | 48 lb in |
| Condenser Modulator Cap | 2.9 N.m | 26 lb in |
| Defroster Duct Nuts | 9.8 N.m | 87 lb in |
| Evap Hose and Condenser Bolt | 5.4 N.m | 48 lb in |
| Evap Hose and Suction Hose Bolt | 9.8 N.m | 87 lb in |
| Evap Hose Bracket Nut and Bolt | 9.8 N.m | 87 lb in |
| Instrument Panel Reinforcement Bolts | 24 N.m | 18 lb ft |
| Instrument Panel Reinforcement Outer and Center Bolts | 9.8 N.m | 87 lb in |
| Junction Block Bolts | 8.4 N.m | 74 lb in |
| Pressure Relief Valve | 7 N.m | 60 lb in |
| Pressure Sensor | 11 N.m | 8 lb ft |
| TXV Bolts | 5.4 N.m | 48 lb in |
Refrigerant System Capacities
| Application | Specification |
| Metric | English |
| Refrigerant-134a System Capacity | 440 g | 15.5 oz |
| Use PAG Oil Rl897 Low Viscosity, GM P/N 12378526 (Canadian P/N 88900060) |
| Compressor Replacement - The Delphi CVC6 replacement compressor is used in this model year vehicle | 95 ml 1 | 3.2 oz 1 |
| Refrigerant Oil Capacity - Polyalkaline Glycol (PAG) - Add When Replacing Condenser | 40 ml | 1.35 fl oz |
| Refrigerant Oil Capacity - Polyalkaline Glycol (PAG) - Add When Replacing Receiver Dryer | 40 ml | 1.35 fl oz |
| Refrigerant Oil Capacity - Polyalkaline Glycol (PAG) - Add When Replacing Evaporator | 40 ml | 1.35 fl oz |
| Refrigerant Oil Capacity - Polyalkaline Glycol (PAG) - Add When Replacing A Hose | 40 ml | 1.35 fl oz |
| If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained. |
Begin the system diagnosis by reviewing the Air Delivery Description and Operation and the Air Temperature Description and Operation . Reviewing the Description and Operation information will help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. Refer to Symptoms - HVAC Systems - Manual in order to identify the correct procedure for diagnosing the system and where the procedure is located.