REMOVAL & INSTALLATION
| CAUTION | Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components. |
Removal
Disconnect the negative battery cable. Disconnect the electrical connector from the CPP switch. Remove the CPP switch from the clutch and the brake pedal bracket by turning the CPP switch counterclockwise. Remove the CPP switch lock nut from the CPP switch. Inspect the CPP switch for excessive wear or damage. Replace the switch as necessary.
Installation
- Install the CPP switch lock nut to the CPP switch. Install the CPP switch into the clutch and the brake pedal bracket by turning the CPP switch clockwise.
- Use a DVOM in order to adjust the clutch pedal position CPP switch. Depress the clutch pedal to the floor. Return the clutch pedal within 15-30 mm (0.6-1.2 in) from the floor.
- Connect the probes of DVOM with both leads of the CPP switch electrical connector. Adjust the CPP switch by threading the switch into the clutch and the brake pedal bracket until continuity is achieved.
- Tighten the CPP switch lock nut to specification. See «TORQUE SPECIFICATIONS»(ref-168689-S07391225592004111600000) . Connect the electrical connector to the CPP switch. Connect the negative battery cable.
Disconnect the negative battery cable. Remove the starter motor electrical connector from the starter solenoid. Remove the retaining nut and the positive battery cable from the starter solenoid. Remove the upper mounting bolt. Remove the lower mounting bolt and the starter motor from the vehicle.
Scheme 6
- Install the starter motor to the vehicle. Install the upper mounting bolt finger tight. Install the lower mounting bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-168689-S07391225592004111600000) .
- Tighten upper mounting bolt to specification. See «TORQUE SPECIFICATIONS»(ref-168689-S07391225592004111600000) . Install the starter motor electrical connector to the solenoid.
- Install the positive battery cable and the retaining nut to the starter solenoid. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-168689-S07391225592004111600000) .
- Connect the negative battery cable. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-168689-S07391225592004111600000) .