Engine Mechanical - 1.8L 4-CYLINDER: Specifications — Engine Mechanical - 1.8L 4-CYLINDER — Mechanical

Fastener Tightening Specifications

Application	Specification
Application	Metric	English
Air Cleaner (ACL) Mounting Bolts	7 N.m	62 lb in
Camshaft Bearing Cap Bolts	19 N.m	14 lb ft
Camshaft Timing Sprocket Bolts	54 N.m	40 lb ft
Connecting Rod Bearing Cap Bolts
First Pass	30 N.m	22 lb ft
Second Pass	90 degrees	90 degrees
Coolant Bypass Pipe to Cylinder Head Bolt	15 N.m	11 lb ft
Crankshaft Position Sensor Bolt	9 N.m	80 lb in
Crankshaft Pulley Bolt	118 N.m	87 lb ft
Cylinder Head Cover Bolts and Nuts	10 N.m	7 lb ft
Cylinder Head Bolts
First Pass	35 N.m	26 lb ft
Second Pass	180 degrees	180 degrees
Drive Belt Tensioner Bolt	100 N.m	74 lb ft
Drive Belt Tensioner Nut	29 N.m	21 lb ft
Engine Coolant Drain Union	25 N.m	18 lb ft
Engine Crossmember To Body Bolts	39 N.m	29 lb ft
Engine Mount (LH Side) Bolts	80 N.m	60 lb ft
Engine Mount Bolts (RH Side)	52 N.m	38 lb ft
Engine Mount Insulator Bolts (RH Side)	52 N.m	38 lb ft
Engine Oil Drain Plug	35 N.m	26 lb ft
Engine Oil Pan Nuts and Bolts	9 N.m	80 lb in
Exhaust Bracket-to-Exhaust Manifold Bolt	35 N.m	26 lb ft
Exhaust Manifold Heat Shield Bolts	20 N.m	15 lb ft
Exhaust Manifold Bracket-to-Cylinder Block Bolts	50 N.m	37 lb ft
Exhaust Pipe-to-Three Way Catalytic Converter (TWC) Clamp Bolt	43 N.m	32 lb ft
Front Engine Mount To Engine Mount Crossmember	52 N.m	38 lb ft
Flywheel Retaining Bolts - Automatic Transmission	88 N.m	65 lb ft
Flywheel Retaining Bolts - Manual Transmission
First Pass	49 N.m	36 lb ft
Second Pass	90 degrees	90 degrees
Fuel Rail to Cylinder Head Bolts	14 N.m	10 lb ft
Generator Mounting Bolts and Nuts	23 N.m	17 lb ft
Heated Oxygen (HO2S1) Sensor	44 N.m	32 lb ft
Ignition Coil Bracket Bolts	14 N.m	10 lb ft
Intake Manifold Nuts and Bolts
Upper Bolts	34 N.m	25 lb ft
Lower Bolt	46 N.m	34 lb ft
Intake Manifold Support Bracket Bolts	24 N.m	18 lb ft
Knock Sensor Bolt	39 N.m	29 lb ft
Lower Crankcase Bolts	18 N.m	13 lb ft
Main Bearing Cap Bolts
First Pass	22 N.m	16 lb ft
Second Pass	44 N.m	32 lb ft
Third Pass	45 degrees	45 degrees
Third Pass (Final Torque)	45 degrees	45 degrees
Oil Control Valve Filter	9 N.m	80 lb in
Oil Control Valve Housing To Cylinder Head Bolts	9 N.m	80 lb in
Oil Filter Adapter	30 N.m	17 lb ft
Oil Level Indicator Guide Tube Bolt	24 N.m	18 lb ft
Oil Pan Baffle	9 N.m	80 lb in
Oil Pressure Switch	13 N.m	9 lb ft
Oil Pump Bolts	11 N.m	97 lb in
Oil Pump Strainer Bolt	9 N.m	80 lb in
Power Steering Pump Bolts	36 N.m	27 lb ft
Rear Engine Mount Bracket To Suspension Crossmember	87 N.m	64 lb ft
Spark Plugs	28 N.m	21 lb ft
Suspension Crossmember To Body Bolts
Crossmember Front Bolts	157 N.m	116 lb ft
Crossmember Rear Bolts	113 N.m	83 lb ft
Crossmember-to-Radiator Support Bolts	39 N.m	29 lb ft
Timing Chain Cover Nut and Bolts (1). Refer to Timing Chain Housing Installation.	21 N.m	15 lb ft
Timing Chain Cover Nut and Bolts (2). Refer to Timing Chain Housing Installation.	11 N.m	8 lb ft
Timing Chain Cover Nut and Bolts (3). Refer to Timing Chain Housing Installation.	9 N.m	80 lb in
Timing Chain Cover Nut and Bolts (4). Refer to Timing Chain Housing Installation.	9 N.m	80 lb in
Timing Chain Cover Stud Nut	9.3 N.m	80 lb in
Timing Chain Dampener Bolt	21 N.m	15 lb ft
Timing Chain Shoe Bolts	10 N.m	89 lb in
Timing Chain Tensioner Bolts	9 N.m	80 lb in
Timing Controller Assembly	55 N.m	40 lb ft
Torque Converter Bolts	35 N.m	26 lb ft
Transmission to Engine Mounting Bolts	64 N.m	47 lb ft
Ventilation Pipe To Cylinder Head Cover	10 N.m	7 lb ft
Ventilation Pipe To Intake Manifold	25 N.m	18 lb ft
Water Bypass Pipe To Cylinder Block
Bolt	8.5 N.m	75 lb in
Nut	10 N.m	7 lb ft
Water Bypass Pipe To Cylinder Head	9 N.m	80 lb in
Water Jacket Plug	25 N.m	18 lb ft
Water Pump Bolts	9 N.m	80 lb in

FASTENER TIGHTENING SPECIFICATIONS

Engine Mechanical Specifications

Application		Specification
Application		Metric	English
Camshaft
	Bearing Cap Oil Clearance (Standard) Bearing Cap No. 1	0.035-0.076 mm	0.0014-0.0030 in
	Bearing Cap Oil Clearance (Standard) Bearing Caps No. 2,3,4,5	0.035-0.072 mm	0.0014-0.0028 in
	Bearing Caps Oil Clearance (Maximum)	0.10 mm	0.0039 in
	Journal Outside Diameter (Standard) No. 1 Journal	34.449-34.465 mm	1.3562-1.3568 in
	Journal Outside Diameter (Standard) No. 2,3,4,5 Journal	27.949-27.965 mm	1.1003-1.1010 in
	Lobe Height Exhaust (Minimum) No. 1 Lobe	39.86 mm	1.5693 in
	Lobe Height Exhaust (Minimum) No. 2 Lobe	38.71 mm	1.5240 in
	Lobe Height Exhaust (Standard) No. 1 Lobe	40.019-40.119 mm	1.5727-1.5766 in
	Lobe Height Exhaust (Standard) No. 2 Lobe	38.863-38.963 mm	1.5273-1.5312 in
	Lobe Height Intake (Minimum) Lobe No. 1	40.45 mm	1.5925 in
	Lobe Height Intake (Minimum) Lobe No. 2	38.61 mm	1.5201 in
	Lobe Height Intake (Standard) Lobe No. 1	40.607-40.707 mm	1.5958-1.5997 in
	Lobe Height Intake (Standard) Lobe No. 2	38.769-38.869 mm	1.5236-1.5275 in
	Runout (Maximum)	0.03 mm	0.0012 in
	Thrust Clearance (Standard)	0.04-0.14 mm	0.0016-0.0055 in
	Thrust Clearance (Maximum)	0.15 mm	0.0059 in
Connecting Rods and Bearings
	Connecting Rod Bearing Clearance (Maximum)	0.080 mm	0.0031 in
	Connecting Rod Bearing Clearance (Standard)	0.028-0.052 mm	0.0011-0.0020 in
	Connecting Rod Bolt Diameter (Minimum)	6.4 mm	0.252 in
	Connecting Rod Bolt Diameter (Standard)	6.0-6.7 mm	0.260-0.264 in
	Connecting Rod Bow (Maximum)	0.050 mm	0.0020 in
	Connecting Rod Bushing Inside Diameter	20.011-20.023 mm	0.7878-0.7883 in
	Connecting Rod Side Clearance (Maximum)	0.35 mm	0.0138 in
	Connecting Rod Side Clearance (Standard)	0.160-0.342 mm	0.0063-0.0135 in
	Connecting Rod Thickness	19.788-19.840 mm	0.7791-0.7811 in
	Connecting Rod Twist (Maximum)	0.15 mm	0.0059 in
	Rod Bearing Thickness ("1" Stamping)	1.482-1.486 mm	0.0583-0.0585 in
	Rod Bearing Thickness ("2" Stamping)	1.486-1.490 mm	0.0585-0.0587 in
	Rod Bearing Thickness ("3" Stamping)	1.490-1.494 mm	0.0587-0.0588 in
	Rod Bushing Oil Clearance (Piston To Piston Pin)	0.005-0.0013 mm	0.0002-0.0005 in
Crankshaft
	Crankshaft Diameter	43.992-44.000 mm	1.7320-1.7328 in
	Crankshaft Diameter Out-of-Round and Taper (Maximum)	0.02 mm	0.0004 in
	Journal Taper or Out-of-Round	0.02 mm	0.0008 in
	Runout at Center Journal	0.03 mm	0.0012 in
	Thrust Bearing Thickness	1.930-1.980 mm	0.0760-0.0780 in
	Thrust Play (Maximum)	0.30 mm	0.0118 in
	Thrust Play (Standard)	0.04-0.24 mm	0.0016-0.0094 in
Cylinder Head
	Gasket Surface Distortion (Maximum)	0.2 mm	0.008 in
	Seating Distortion Exhaust Manifold	0.3 mm	0.012 in
	Seating Distortion Intake Manifold	0.2 mm	0.008 in
Cylinder Block
	Cylinder Bore (Standard)	82.000-82.013 mm	3.2283-3.2289 in
	Cylinder Bore (Maximum)	82.013 mm	3.2289 in
	Gasket Surface Distortion (Maximum)	0.05 mm	0.0020 in
Flywheel
	Flywheel Face Runout	0.1 mm	0.004 in
Main Bearings
	Crankshaft Journal Diameter ("0" Stamping)	47.998-48.000 mm	1.8897-1.8898 in
	Crankshaft Journal Diameter ("1" Stamping)	47.996-47.998 mm	1.8896-1.8897 in
	Crankshaft Journal Diameter ("2" Stamping)	47.994-47.996 mm	1.8895-1.8896 in
	Crankshaft Journal Diameter ("3" Stamping)	47.992-47.994 mm	1.8894-1.8895 in
	Crankshaft Journal Diameter ("4" Stamping)	47.990-47.992 mm	1.8893-1.8894 in
	Crankshaft Journal Diameter ("5" Stamping)	47.988-47.990 mm	1.8892-1.8893 in
	Crankshaft Thrust Washer Clearance (Maximum)	0.08 mm	0.0031 in
	Crankshaft Thrust Washer Clearance (Standard)	0.016-0.032 mm	0.0006-0.0013 in
	Main Bearing Thrust Clearance (Maximum)	0.30 mm	0.0118 in
	Main Bearing Thrust Clearance (Standard)	0.02-0.22 mm	0.0008-0.0087 in
	Main Bearing Thickness ("1" Stamping)	1.989-1.992 mm	0.0783-0.0784 in
	Main Bearing Thickness ("2" Stamping)	1.992-1.995 mm	0.0784-0.0785 in
	Main Bearing Thickness ("3" Stamping)	1.995-1.998 mm	0.0785-0.0787 in
	Main Bearing Thickness ("4"' Stamping)	1.998-2.001 mm	0.0787-0.0788 in
	Main Bearing Thickness ("5" Stamping)	2.001-2.004 mm	0.0788-0.0789 in
Timing Chain and Sprockets
	Chain Elongation (Maximum)	122.6 mm	4.827 in
	Camshaft Sprocket Diameter With Chain (Minimum)	97.3 mm	3.831 in
	Crankshaft Sprocket Diameter With Chain (Minimum)	51.6 mm	2.031 in
Oil Pump
	Housing-to-Oil Pump Gear Set Side Clearance (Maximum)	0.16 mm	0.0062 in
	Housing-to-Oil Pump Gear Set Side Clearance (Standard)	0.030-0.080 mm	0.0012-0.0031 in
	Outer Rotor-to-Inner Rotor Tip Clearance (Maximum)	0.35 mm	0.0138 in
	Outer Rotor-to-Inner Rotor Tip Clearance (Standard)	0.060-0.180 mm	0.0024-0.0071 in
	Outer Rotor-to-Oil Pump Body Radial Clearance (Maximum)	0.32 mm	0.0128 in
	Outer Rotor-to-Qil Pump Body Radial Clearance (Standard)	0.125-0180 mm	0.0049-0.0070 in
Pistons
	Diameter	81.975-81.993 mm	3.2274-3.2281 in
	Piston-to-Cylinder Bore Clearance (Standard)	0.007-0.038 mm	0.0003-0.0015 in
	Piston-to-Cylinder Bore Clearance (Maximum)	0.10 mm	0.0039 in
	Ring End Gap - Lower Ring (Maximum)	1.20 mm	0.0472 in
	Ring End Gap - Lower Ring (Standard)	0.35-0.50 mm	0.0138-0.0197 in
	Ring End Gap - Oil Ring (Maximum)	1.05 mm	0.0413 in
	Ring End Gap - Oil Ring (Standard)	0.15-0.40 mm	0.0059-0.0157 in
	Ring End Gap - Top Ring (Maximum)	1.05 mm	0.0413 in
	Ring End Gap - Top Ring (Standard)	0.25-0.35 mm	0.0098-0.0138 in
	Ring Groove Clearance - Lower Compression Ring	0.030-0.070 mm	0.0012-0.0028 in
	Ring Groove Clearance - Upper Compression Ring	0.020-0.070 mm	0.0009-0.0028 in
Valves
	Guide Inside Diameter	5.510-5.530 mm	0.2169-0.2177 in
	Head Angles for Refinishing - Seat Contact Surface	45 Degrees
	Exhaust Valve Length (Minimum)	111.3 mm	4.382 in
	Exhaust Valve Length (Standard)	111.7 mm	4.398 in
	Intake Valve Length (Minimum)	110.9 mm	4.382 in
	Intake Valve Length (Standard)	111.3 mm	4.382 in
	Seat Contact Width	3.3 mm	0.130 in
	Spring Deviation	1.6 mm	0.063 in
	Spring Free Length (Exhaust)	46.5 mm	1.831 in
	Spring Free Length (Intake)	46.4 mm	1.830 in
	Stem Outside Diameter - Exhaust Valves	5.445-5.470 mm	0.2143-0.2153 in
	Stem Outside Diameter - Intake Valves	5.460-5.475 mm	0.2150-0.2155 in
	Stem-to-Guide Clearance - Exhaust Valves (Standard)	0.030-0.073 mm	0.0011-0.0028 in
	Stem-to-Guide Clearance - Exhaust Valves (Maximum)	0.10 mm	0.0039 in
	Stem-to-Guide Clearance - Intake Valves (Standard)	0.025-0.058 mm	0.0010-0.0023 in
	Stem-to-Guide Clearance - Intake Valves (Maximum)	0.10 mm	0.0039 in
Valve Guides
	Valve Guide Bushing Bore Diameter (Standard)	10.538-10.556 mm	0.4149-0.4156 in
	Valve Guide Bushing Bore Diameter (Maximum)	10.556 mm	0.4156 in